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GAS FIRED
BROILERS
36W36
43W36
136W36
V136W36
This manual is prepared for the use of Service Technicians
and should not be used by those not properly qualified.
This manual is not intended to be all encompassing. You
should read, in its entirety, the repair procedure you wish
to perform to determine if you have the necessary tools,
instruments and skills required to perform the procedure.
RETAIN THIS MANUAL FOR FUTURE REFERENCE.
The MONTAGUE Company
1830 Stearman Ave. • P.O. Box 4954 • Hayward, CA 94540-4954
Tel: 510/785-8822
Fax: 510/786-9931
1-888-875-2722
WWW.MONTAGUECOMPANY.COM
SERVICE & PARTS MANUAL
235W36
243W36
T
HE
M
I
C36
C45
NOTICE
ONTAGUE
C
O.
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Related Manuals for MONTAGUE 36W36
Summary of Contents for MONTAGUE 36W36
- Page 1 RETAIN THIS MANUAL FOR FUTURE REFERENCE. The MONTAGUE Company 1830 Stearman Ave. • P.O. Box 4954 • Hayward, CA 94540-4954 Tel: 510/785-8822...
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Page 2: Safety Precautions
WARNING IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING, SERVICING OR OPERATING THIS EQUIPMENT. SAVE THESE INSTRUCTIONS FOR FUTURE USE. SM-2 The MONTAGUE Company... -
Page 3: Table Of Contents
CARRIAGE TENSION SPRING ADJUSTMENT PROCEDURE ............... 13 TROUBLESHOOTING CHART ........................14 C36 & C45 EXPLODED VIEW ........................16 C36 & C45 PARTS LIST ..........................17 36W36 & 43W36 EXPLODED VIEW ......................20 36W36 & 43W36 PARTS LIST ........................21 CALIFORNIA REGULATIONS ........................23 SM-3... -
Page 4: Introduction
INTRODUCTION GENERAL Installation Refer to the Installation and Operation Manual. Montague Gas Broilers are manufactured for use with the type of gas indicated on the nameplate (Natural Gas or Propane). Operation Refer to the Installation and Operation Manual. Models The following models are covered in this manual:... -
Page 5: Specifications
SPECIFICATIONS NO. BURNERS NATURAL GAS PROPANE GAS TOTAL MODEL (broiler only) BTU/HR BTU/HR BTU/HR 36W36 42,000 ea. 42,000 ea. 84,000 43W36 42,000 ea. 42,000 ea. 126,000 136W36 42,000 ea. 42,000 ea. 124,000 V136W36 42,000 ea. 42,000 ea. 129,000 236W36 42,000 ea. -
Page 6: Removal And Replacement Of Parts
Figure 1. Venturi Cover Control Panel Cover Removal of the control panel cover provides access to the burner valves, pilot adjustment and carriage springs. Figure 3. Drip Deflector SM-6 The MONTAGUE Company... -
Page 7: Drip Tray And Horizontal Grease Container
DRIP TRAY AND HORIZONTAL NOTE: Make sure that the pipe joint compound or pipe thread sealant that is being used is resistant GREASE CONTAINER. to the corrosive actions of liquefied petroleum gases. The drip tray is located below the drip deflector. Grease dripping onto the drip deflector runs off the 5. -
Page 8: Main Burners
8. Remove the orifice from the hex nut fitting. NOTE: Make sure that the pipe joint compound or pipe thread sealant that is being used is resistant Figure 7. Pilot Assembly to the corrosive actions of liquefied petroleum gases. SM-8 The MONTAGUE Company... -
Page 9: Burner Valve
9. Reassemble by reversing procedure. 3. Unscrew the burner valve from the manifold. 4. Install the new burner valve. WARNING JOINTS DISTURBED DURING NOTE: Make sure that the pipe joint compound or SERVICING MUST BE CHECKED FOR LEAKS. pipe thread sealant that is being used is resistant CHECK WITH A SOAP AND WATER SOLUTION to the corrosive actions of liquefied petroleum gases. -
Page 10: Carriage Position Handle
7. Replace the compression spring by performing (counterclockwise) from the threaded stud. the above steps in reverse order. 4. Remove the sleeve from the tube/threaded stud assembly. 5. Replace the chrome sleeve by placing the sleeve onto the threaded stud. SM-10 The MONTAGUE Company... -
Page 11: Gear With Bracket
Gear with Bracket 1. Turn off the burners. 2. Allow the broiler to cool to room temperature. 3. Raise grill to the top. 4. Remove all components of carriage position handle. 5. Remove the two screws and nuts that hold the gear with bracket to the vertical frame rail. -
Page 12: Service And Adjustment Procedures
5. Check the manometer reading. The reading must flames are observed. be 6.0" W.C. for Natural Gas, or 10.0" W.C. for Propane Gas. 6. If incoming line pressure is not correct, adjust the regulator. Remove seal cap on top of the regulator. SM-12 The MONTAGUE Company... -
Page 13: Carriage Position Handle Adjustment Procedure
1. Locate the carriage tension spring adjustment nut. The adjustment nut is accessible from the front as follows: Figure 15. Carriage Position Handle Model Nos. 36W36 and 43W36: Handle Tension Adjustment Through lower compartment. Model Nos. 136W36 and V136W36: If carriage is difficult to move or will not stay in place, Behind valve panel. -
Page 14: Troubleshooting Chart
Removal and Replacement Procedure. Incorrect gas pressure Check and adjust gas pressure. Ceramics cracked, broken or Replace damaged or missing missing. ceramics. See Installation & Operation Manual. Faulty burner valve Perform the Main Burner Removal and Replacement Procedure. SM-14 The MONTAGUE Company... - Page 15 CAUSE REMEDY SYMPTOM Clogged burner ports Clean burner ports or perform the The heat of one or more burners is not uniform over the surface of the Main Burner Removal and ceramic tiles. Replacement Procedure. Broken or missing ceramics Replace broken or missing ceramics.
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Page 16: C36 & C45 Exploded View
C36 & C45 EXPLODED VIEW SM-16 The MONTAGUE Company... -
Page 17: C36 & C45 Parts List
ITEM PART NUMBERS DESCRIPTION 236W36 243W36 12925-9 12925-9 PANEL, RIGHT SIDE 25442-8 25442-8 FLUE, RIGHT SIDE 25440-1 25440-1 FLUE, LEFT SIDE 12610-1 15391-5 FLUE DEFLECTOR 15355-9 15385-0 EXTERIOR TOP 12923-2 12923-2 PANEL, LEFT SIDE 1100-2 1100-2 MANIFOLD 15367-2 15392-3 VALVE CONTROL PANEL 15211-0 15211-0 FRAME, BURNER ASSEMBLY... - Page 18 HORIZONTAL GREASE CONTAINER – PTD 6603-6 6603-6 HORIZONTAL GREASE CONTAINER – S/S 15246-3 15366-4 DRIP TRAY 13064-8 13065-6 STAND, MODULAR – PTD 14605-6 14605-6 GAS PRESSURE REGULATOR – NAT. 1040-5 1040-5 GAS PRESSURE REGULATOR – LP SM-18 The MONTAGUE Company...
- Page 19 NOTES SM-19 GAS FIRED BROILERS...
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Page 20: 36W36 & 43W36 Exploded View
36W36 & 43W36 EXPLODED VIEW SM-20 The MONTAGUE Company... -
Page 21: 36W36 & 43W36 Parts List
ITEM PART NUMBERS DESCRIPTION 36W36 43W36 15168-8 15287-0 PANEL,BACK & SIDE 15233-1 32069-2 FALSE TOP, REAR 15238-2 32075-7 FLUE, LEFT SIDE 15239-0 32076-5 FLUE, RIGHT SIDE 15232-3 15232-3 FALSE TOP, FRONT 15609-4 31642-3 DOOR ASSEMBLY 3173-9 3173-9 HANDLE 15187-4 15305-2... - Page 22 VALVE 15267-6 15333-8 PANEL, VALVE CONTROL 2002-8 2002-8 HANDLE, VALVE, W/SET SCREW 14605-6 14605-6 REGULATOR, GAS PRESSURE – NAT. 1040-5 1040-5 REGULATOR, GAS PRESSURE – LP 4291-9 4291-9 GREASE DRAWER, 14" X 26 1/2" X 4" SM-22 The MONTAGUE Company...
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Page 23: California Regulations
In order to establish full compliance with Proposition 65, we attached a yellow warning label to each gas fired unit manufactured by the Montague Company. Carbon monoxide would not be present in concentrations that would pose a “significant risk”... - Page 24 SAVE THESE INSTRUCTIONS FOR FUTURE USE. The MONTAGUE Company 1830 Stearman Ave. • P.O. Box 4954 • Hayward, CA 94540-4954 Tel: 510/785-8822 • Fax: 510/786-9931 1-888-875-2722 WWW.MONTAGUECOMPANY.COM SM-24 The MONTAGUE Company BROILER_SM (2/07)
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