MONTAGUE 36W36 Instruction Manual
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MONTAGUE 36W36 Instruction Manual

Heavy duty gas fired over fired broilers
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INSTRUCTION MANUAL
MONTAGUE
Radiglo Heavy Duty Gas
Fired Over Fired Broilers
MODELS: 36W36, 43W36, 136W36, V136W36, 236W36, 243W36, C36,
C45, C36 SHB, C45 SHB, C36SHBPL, C45SHBPL
These instructions should be read thoroughly before attempting installation.
Set up and installation should be performed by qualified installation personnel.
Keep area around appliances free and clear from combustibles.
PLEASE RETAIN THIS MANUAL
FOR FUTURE REFERENCE.
THE MONTAGUE COMPANY
1830 Stearman Avenue
P.O. BOX 4954
Hayward, CA 94540-4954
TEL: (510) 785-8822 FAX: (510) 785-3342

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  • Page 1 MONTAGUE Radiglo Heavy Duty Gas Fired Over Fired Broilers MODELS: 36W36, 43W36, 136W36, V136W36, 236W36, 243W36, C36, C45, C36 SHB, C45 SHB, C36SHBPL, C45SHBPL These instructions should be read thoroughly before attempting installation. Set up and installation should be performed by qualified installation personnel.

  • Page 2: Table Of Contents

    IMPORTANT TABLE OF CONTENTS Important (Cautions and Warnings) .............. Page 1 Introduction ....................Page 2 - 3 Installation ....................Page 4 - 10 Operation ...................... Page 11 - 12 Maintenance ....................Page 13 - 15 Maintenance Schedule ................Page 16 Service ......................

  • Page 3: Important (Cautions And Warnings)

    IMPORTANT FOR YOUR SAFETY WARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the operating and maintenance instructions thoroughly before installing or servicing this equipment. WARNING Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

  • Page 4: Introduction

    Some models include a cabinet, conventional oven, or convection oven. Montague Gas Broilers are produced with the best possible material and workmanship. Proper installation is essential for safe, efficient, trouble-free operation.
  • Page 5 6” W.C. 10” W.C. Gas Inlet Size: 3/4” NPT at lower left rear (all models). # Burners Model Natural BTU/h Propone BTU/h Total BTU/h (Broilers Only) 36W36 42,000 ea. 42,000 ea. 84,000 43W36 42,000 ea. 42,000 ea. 126,000 136W36 42,000 ea.

  • Page 6: Installation

    INSTALLATION This manual has been prepared for personnel individual manual shutoff valve during any qualified to install gas equipment, who should pressure testing of the gas supply piping perform initial field start-up system at test pressures equal to or less adjustments of the equipment covered by this than 1/2 psig (3.45 kpa).
  • Page 7 INSTALLATION Ceramic radiants, Figure 1 & 2, are located on VENTILATING HOOD each side of the burners. Ceramic end pieces The broiler(s) must be installed under a are installed at both ends of each burner properly designed ventilating hood. The hood assembly.
  • Page 8 Before connecting the broiler(s) to the gas Setting In Place supply line, be sure that all new piping has Model No”s 36W36, 43W36, 136W36, and been cleaned and purged to prevent any V136W36. foreign matter from being carried into the...
  • Page 9 INSTALLATION or drops are recommended. A separate gas regulator body which could result in shutoff valve must be installed upstream from leakage. the gas pressure regulator adjacent to the 2. Connect the gas supply line from the broiler and located in an accessible are. service gas shutoff valve to the inlet side of It is important that adequately sized piping be the gas pressure regulator using 3/4”...
  • Page 10 INSTALLATION THE BROILER IS DESIGNED FOR USE 3. Make sure that the regulator is mounted in WITH A PRESSURE REGULATOR. THE the horizontal position with the arrow going REGULATOR(S) SUPPLIED WITH THIS in the direction of the gas flow. UNIT MUST BE USED. 4.
  • Page 11 INSTALLATION 3. Adjust pilot valve adjustment screw so that each pilot burner has a steady blue flame, Figure 8. Manifold Manometer Connection Pressure Gas Pressure Tap 1/2” 1/2” (Figure 6) PILOT INITIAL ADJUSTMENT Pilot Burner (Figure 8) Each burner has a separate pilot burner. The pilot flame is adjusted through access holes in the valve control panel, Figure 7.
  • Page 12 INSTALLATION NOTE: Pilots should be lit and properly 5. Turn all main burner control valves fully adjusted before adjusting the main burners. clockwise to turn the main burners off. 1. Lift off the manifold cover to access the air shutter for each main burner. 2.

  • Page 13: Operation

    OPERATION This appliance been classified commercial cooking equipment and must be operated by qualified and/or professional operating personnel. WARNING THE BROILER AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING. CLEANING OR SERVICING THE UNIT. Burner Valve Knobs Grid Height Control CAUTION Operating Controls DO NOT OBSTRUCT THE FLOW OF...
  • Page 14 OPERATION 2. Complete: Turn all gas main burner valves to off position and turn shutoff valve to broiler to the off position. IMPORTANT NEVER THROTTLE THE BURNER DOWN. OPERATE BURNER IN FULL ON POSITION. Grid Height Adjustment Depress black ball and move lever up or down to desired cooking height.

  • Page 15: Maintenance

    MAINTENANCE condensed vapors that have baked on the GENERAL CLEANING equipment, you can use a (non-abrasive) commercial cream cleanser or baking soda WARNING and water, applied with a damp lint-free cloth THE BROILER AND ITS PARTS ARE HOT. or sponge. Rub cleanser as gently as possible USE CARE WHEN OPERATING, CLEANING (with grain) in the direction of the polished OR SERVICING THE UNIT.
  • Page 16 MAINTENANCE burned-on foods, nylon “sponges” or pads are recommended. When cleaning a highly polished, mirror finish, a nylon pad should be used to avoid scratching the finish. Gritty, hard abrasives will mar a stainless finish and are not recommended. Sharp knives or choppers usually have hard carbon steel edges and will leave their mark on stainless surfaces.
  • Page 17 MAINTENANCE 3. Repeat this process until griddle forms a non-stick surface. Once griddle reaches temperature turn griddle off and let cool. 4. Wipe off excess oil with lint-free cotton cloth. CLEANING After each use, scrape griddle clean with a griddle scraper when cooked food is removed to keep surface free of encrusted material and also prevent flavor transfer.

  • Page 18: Maintenance Schedule

    MAINTENANCE Product Maintenance Schedule Components May June July Aug Sept Pilots Burner Regulator Grease Container* T-Couple (CE) Injectors Gaskets Bearings Valve (CE) Grid Iron* Top Plate* Air Mixer Interior Gear Mechanics Ceramics 1,2,4 1,2,4 1,2,4 1,2,4 Drip Tray* (1) Inspect (2) Clean (3) Adjust (4) Replace (If needed)

  • Page 19: Service

    SERVICE PARTS REMOVAL & REPLACEMENT PROCEDURES Perform the following procedures to remove and replace parts. To eliminate mistakes when ordering parts, always provide the following information: Model Number Serial Number Venturi Cover Screws These numbers are located on the nameplate. Venturi Cover CAUTION (Figure 13)
  • Page 20 SERVICE Drip Deflector Drip Tray and Horizontal Grease Container The drip defector is located below the grid The drip tray is located below the drip frame and is angled toward the back of the deflector. Grease dripping onto the drip broiler.
  • Page 21 SERVICE Manifold 1. Remove the control panel cover as Gas Line described under Covers and Panels to Pilot Valve access the pilot valve. Pilot Valve 2. Disconnect the gas line from the back of (Figure 17) the valve. PILOT ASSEMBLY AND ORIFICE 3.
  • Page 22 SERVICE 7. Light pilot and adjust pilot valve. accessed by removing the grids and carriage. The burner valves are accessed by removing 8. Reinstall venturi cover, heat shield, the control panel cover. insulation and exterior top. CAUTION TURN OFF THE GAS SUPPLY AT THE MAIN SHUTOFF VALVE THAT IS NEXT TO THE BROILER BEFORE ATTEMPTING TO LOOSEN ANY GAS CONNECTIONS.
  • Page 23 SERVICE BURNER VALVE Set Screw Gas Input The burner valves are located on the manifold behind the control panel cover. Gasket CAUTION Venturi TURN OFF THE GAS SUPPLY AT THE Lock Nut MANUAL SHUTOFF VALVE THAT IS NEXT Bracket TO THE BROILER BEFORE ATTEMPTING TO LOOSEN ANY GAS CONNECTIONS.
  • Page 24 SERVICE 2. Replace the black ball knob by screwing it clockwise onto the threaded stud. Chrome Sleeve 1. Turn off the burners. 2. Allow broiler cool room temperature. 3. Remove the black ball knob by unscrewing it counterclockwise from the threaded stud. Burner Valves 4.
  • Page 25 SERVICE 4. Remove the chrome sleeve. 6. Replace gear with bracket performing the above steps in reverse 5. Remove 2 bolts and nuts from interior right order. side of carriage assy. Remove carriage release handle. 6. Slide the gear and tube assembly off the carriage release handle arm.
  • Page 26 SERVICE PILOT BURNER ADJUSTMENT PROCEDURE 1. Light the pilot burner as described in the Installation section on page 9. 2. If the pilot burner flame burns yellow, clean the pilot burner orifice and the pilot burner in order to ensure a steady blue flame. The orifice can be cleaned by washing it in a Seal Cap To Broiler...
  • Page 27 Carriage adjustments should be made with front as follows: grid irons in place and allowance for product weight. Model #’s 36W36 43W36: Through lower cabinet. Model #’s 136W36 and V136W3: Behind Valve Panel (Remove shields) Model #’s C36, C45, 236W36 and 243W36: Behind left and right front panels.
  • Page 28 SERVICE Symptom Cause Remedy Perform the pilot burner adjustment Gas too rich. procedure. Clogged pilot air Perform the pilot burner orifice removal Pilot burner flames are passages. and replacement procedure. burning yellow. Pilot not properly Perform the pilot adjustment valve adjusted.
  • Page 29 SERVICE Symptom Cause Remedy Clean burner ports or perform the main Clogged burner ports. burner removal and replacement procedure. The heat of one or Broken or missing Replace broken or missing ceramics. more burners is not ceramics. uniform over the surface of the ceramic tiles.

  • Page 30: Orifice Size Chart - Drill Size

    ORIFICE SIZE CHART - DRILL SIZE NOTE: Orifice size may vary depending on country of destination and/or elevation. C36 & C45 Nat. 6.0 W.C. (14.94 mbar) Orifice #33 Part Number 6377-0 LP 10.0 W.C. (24.90 mbar) Orifice #49 Part Number 2278-0 136W36 Oven Nat.
  • Page 31 EXPLODED VIEW C36 & C45...

  • Page 32: Exploded View And Parts List

    EXPLODED VIEW PARTS LIST C36 & 236W36 1 ..12925-9 ..Panel, Right Side 22 ..03396-0 ..Bearing with Assembly 2A ..25442-8 ..Flue, Right Side 23A .. 01601-2 ..Grid Iron, Left 2B ..25440-1 ..Flue, Left Side 23B ..
  • Page 33 EXPLODED VIEW 36W36 & 43W36...
  • Page 34 EXPLODED VIEW PARTS LIST 36W36 1 ..15168-8 ..Panel, Back & Side 24 ..20923-6 ..Gasket, Venturi 2 ..15233-1 ..False Top, Front 25 ..15216-1 ..Venturi 3A ..15238-2 ..Flue, Left Side 26 ..01231-9 ..Tubing, Aluminum 3B ..
  • Page 35 In order to establish full compliance with Proposition 65, we attached a yellow warning label to each gas fired unit manufactured by the Montague Company. Carbon monoxide would not be present in concentrations that would pose a "significant risk" to the consumer when the equipment is installed, operated and maintained as follows: 1.
  • Page 36 When ordering parts, to eliminate mistakes and facilitate deliver, always give the following information: Serial No. ___________________________________________ Model No. ___________________________________________ Change No. _________________________________________ Name and Number of Part Model No. Change No. Serial No. The Montague Company 1830 Stearman Avenue P.O. Box 4954 Hayward, CA 94540-4954 P/N: 40583-3 RD 4/13...

This manual is also suitable for:

43w36136w36V136w36,236w36243w36C36 ... Show all

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