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Instructional Manual
Please read this manual completely before attempting
to install or operate this equipment! Notify carrier of
THE MONTAGUE COMPANY
1830 Stearman Avenue • P.O. BOX 4954 • HAYWARD,CA 94540-4954 •TEL: 510/785-8822 • FAX: 510/785-3342
GAS FIRED BROILERS
E36W36
E43W36
E136W36
damage. Inspect all components immediately.
RETAIN THIS MANUAL FOR FUTURE REFERENCE.
DESTINATION COUNTRIES: IE, GB, RO
EV136W36
E236W36
E243W36
See page 4.
INSTRUCTIONAL
MANUAL
EC36
EC45
0359-10
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Table of Contents
Related Manuals for MONTAGUE E36W36
Summary of Contents for MONTAGUE E36W36
- Page 1 Notify carrier of damage. Inspect all components immediately. See page 4. RETAIN THIS MANUAL FOR FUTURE REFERENCE. DESTINATION COUNTRIES: IE, GB, RO 0359-10 THE MONTAGUE COMPANY 1830 Stearman Avenue • P.O. BOX 4954 • HAYWARD,CA 94540-4954 •TEL: 510/785-8822 • FAX: 510/785-3342...
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Page 2: Important For Your Safety
IMPORTANT FOR YOUR SAFETY THE INSTALLATION INSTRUCTIONS CONTAINED HEREIN ARE FOR THE USE OF QUALIFIED INSTALLATION AND SERVICE PERSONNEL ONLY. INSTALLATION OR SERVICE BY OTHER THAN QUALIFIED PERSONNEL MAY RESULT IN DAMAGE TO THE UNIT AND/OR INJURY TO THE OPERATOR. IF YOU SMELL GAS 1. -
Page 3: Table Of Contents
EC36 & E45 EXPLODED VIEW ………. 33 Shutdown ………. 15 EC36 & E45 PARTS LIST ………. 34 Grid Height Adjustment ………. 15 E36W36 & E43W36 EXPLODED VIEW ………. 36 GENERAL MAINTENANCE ………. 17 E36W36 & E43W36 PARTS LIST ………. 38 GENERAL CLEANING ………. 17 Daily ………. -
Page 4: Introduction
Ovens are CATEGORY: covered in separate manuals. This manual only covers the broiler. SUPPLY PRESSURE: mbar Montague gas broilers are produced with the best GAS: SET PRESS: mbar possible material and workmanship. Proper installation is essential for safe, efficient, trouble- ELECTRICAL free operation. -
Page 5: Specifications
SPECIFICATIONS Table A: Heat Input MODEL No. Burners G20 kW G31 kW Total kW (broiler only) E36W36 12.3 ea. 12.3 ea. E43W36 12.3 ea. 12.3 ea. 36.9 E136W36 12.3 ea. 12.3 ea. 36.3 EV136W36 12.3 ea. 12.3 ea. 36.3 E236W36 12.3 ea. -
Page 6: Installation
INSTALLATION CAUTION: Provision must be made to assure adequate air supply to unit for NOTE 1: The room containing the appliance is proper burner operation. required to have a permanent air vent. The minimum effective area of the vent is related to STATUTORY REGULATIONS the maximum rated hear input of the appliance and shall be 4.5 cm²... -
Page 7: Ceramic Radiants
Setting in Place Figure 3. Ceramic Radiants Model Nos. E36W36, E43W36, E136W36 and EV136W36. (―W‖ may be replaced with ―C‖ in- 1. Insert ceramic end pieces at front and rear dicating no warming oven. ―36‖ may be re- of the burner frame. -
Page 8: Floor Mounted Ranges
All fixed (non-mobile) appliances MUST be fitted Floor Mounted Ranges with a manual gas cook upstream of the appli- ance to provide a means of isolation for servicing 1. Place the first unit in the exact position it will and cleaning. A union or similar means of discon- occupy in the battery. -
Page 9: Gas Pressure Regulator
WARNING! Test all pipe joints for leaks before operating broiler. This includes all gas connections that may have loosened during shipment. Use a rich soap solution (or other accepted leak tester) around all pipe connections and all other joints. Do not use an open flame. Absolutely no leakage should occur, other- wise there is a danger of fire or explosion depending upon conditions. -
Page 10: Adjustment Procedure
Adjustment Procedure 6. Connect a manometer to the pressure tap provided on the broiler unit gas piping WARNING! manifold, Figure 6. Turn all gas taps to the full DO NOT ALLOW UNTRAINED PERSONNEL ―O‖ position. TO MAINTAIN OR SERVICE THE GAS PRESSURE REGULATOR. -
Page 11: Pilot Initial Adjustment
PILOT INITIAL ADJUSTMENT 1. Lift off the venturi cover to access the air Each burner has a separate pilot burner. The shutter for each main burner. pilot flame is adjusted through access holes in the valve control panel, Figure 7. Pilot access 2. - Page 12 OVEN MINIMUM FLAME SETTING This is the flame that must be maintained on the burner when the oven has come up to the temperature set on the dial. Enough gas must be bypassed by the control to keep the entire burner lit.
- Page 13 THERMOSTAT CALIBRATION CHECK The calibration of this thermostat should not be changed until considerable experience with cooking results has definitely proved that the thermostat is not maintaining the proper temperature. The recalibration should not be made until the bypass (minimum burner) flame has been properly adjusted.
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Page 14: Operation
OPERATION BURNER CONTROL: Used to turn the main GENERAL burner and pilot gas on or off. One control for each burner. This appliance has been classified as commercial cooking equipment and must be GRID HEIGHT: The grid is set to the desired operated by qualified and/or professional cooking height by depressing the ball and operating personnel. -
Page 15: Shutdown
Shutdown 1. Standby: To turn off, rotate main burner valve handles clockwise to the ignition position. 2. Complete: To shut the burner and pilot off, turn the dial to the ―●‖ symbol and the safety device will disengage within 60 seconds. - Page 16 OVENS The temperature is automatically controlled by the thermostat so that satisfactory cooking can be repeated. For the best performance, the following instruction should be followed: GRID SHELVES—There are three shelf positions. The shelf position is governed by the size of the product to be cooked.
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Page 17: General Maintenance
GENERAL MAINTENANCE PAINTED SURFACES GENERAL CLEANING Exterior WARNING! THE BROILER AND ITS PARTS ARE HOT. Allow the broiler to cool down before cleaning USE CARE WHEN OPERATING, CLEANING exterior surfaces. Painted surface should be OR SERVICING THE UNIT. cleaned using a mild soap and warm water solution on a sponge or soft cloth. -
Page 18: Ventilation
To remove heat tint: Darkened areas sometimes appear on WARNING! stainless steel surfaces where the area has All personnel in the workplace who may be been subjected to excessive heat. These subject to any exposure of carbon monox- darkened areas are caused by thickening of the ide must be warned of such possible protective surface of the stainless steel and are exposure. -
Page 19: C36 & C45 Exploded View
C36 & C45 EXPLODED VIEW... -
Page 20: C36 & C45 Parts List
PART NUMBERS DESCRIPTION ITEM 236W36 243W36 2033-8 2033-8 KNOB, BLACK BALL 3504-1 3504-1 HANDLE, SLEEVE 1600-4 1600-4 GRID IRON, RIGHT 1602-0 GRID IRON, CENTER 1601-2 1601-2 GRID IRON, LEFT 43476-0 43476-0 HANDLE, VALVE w/o RING 11611-4 11611-4 CERAMIC, LARGE CERAMIC KIT (10 ea. 11611-4 Large 28387-8 28387-8 Ceramics;... -
Page 21: 36W36 & 43W36 Exploded View
36W366 & 43W36 EXPLODED VIEW... -
Page 22: 36W36 & 43W36 Parts List
ITEM PART NUMBERS DESCRIPTION 36W36 43W36 2033-8 2033-8 KNOB, BLACK BALL 3504-1 3504-1 SLEEVE 1601-2 1601-2 GRID IRON, RIGHT 1602-0 GRID IRON, CENTER 1601-2 1601-2 GRID IRON, LEFT 43476-0 43476-0 HANDLE, VALVE w/o RING 11611-4 11611-4 CERAMIC, LARGE CERAMIC KIT (10 ea. 11611-4 Large 28387-8 28387-8 Ceramics;... -
Page 23: Parts Removal And Replacement Procedures
PARTS REMOVAL AND REPLACEMENT PROCEDURES COVERS AND PANELS Perform the following procedures to remove and replace parts. To eliminate mistakes when CAUTION: Turn off the gas supply at the ordering parts, always provide the following manual shutoff valve that is next to the information: broiler before attempting to loosen any gas connection. -
Page 24: Drip Deflector
DRIP DEFLECTOR DRIP TRAY AND HORIZONTAL GREASE CONTAINER The drip deflector is located below the grid frame and is angled toward the back of the The drip tray is located below the drip deflector. broiler. Grease drippings onto the drip deflector Grease dripping onto the drip deflector runs off runs off the back edge to the drip tray then the back edge to the drip tray then flows... -
Page 25: Pilot Assembly And Injector
PILOT ASSEMBLY AND INJECTOR The pilot assembly is located adjacent to each burner. The connection for the pilot assembly is accessed through the opening of the broiler compartment. CAUTION: Turn off the gas supply at the manual shutoff valve that is next to the broiler before attempting to loosen any gas connections. -
Page 26: Main Burner
MAIN BURNERS 9. Reassemble by reversing procedure. WARNING! The connection for the burners is accessed by All gas joints disturbed during servicing removing the Venturi cover. The burners are must be checked for leaks. Check with a accessed by removing the grids and carriage. soap and water solution (bubbles). -
Page 27: Carriage Position Handle
7. Light pilot Chrome Sleeve 8. Reinstall the control panel cover and control 1. Turn off the burners. valve knobs. 2. Allow the broiler to cool to room temperature. 9. Turn burner valve full on and check that burner is properly lit. 3. -
Page 28: Compression Spring
Compression Spring Gear with Bracket 1. Turn off the burners. 1. Turn off the burners. 2. Allow the broiler to cool to room tempera- 2. Allow the broiler to cool to room tempera- ture. ture. 3. Remove the black ball knob by unscrewing 3. -
Page 29: Service And Adjustment Procedures
SERVICE AND ADJUSTMENT PROCEDURES Regular maintenance by a competent person is recommended to ensure the continued safe and efficient performance of the appliance. Should service be required, kindly contact your dealer for assistance. Alternately, please contact us at the following address: IMPERIAL CATERING ELITE HOUSE–... -
Page 30: Pilot Burner Cleaning And Adjustment Procedure
PILOT BURNER CLEANING AND INSPECTION CLEANING BURNER VENTURI PROCEDURE 1. Remove top panel. 1. Light the pilot burner as described in the 2. Remove right control panel. Installation and Operation section of this 3. Disconnect injector fitting and remove. manual. 4. -
Page 31: Carriage Tension Spring Adjustment Procedure
Listen for the flame failure valve clicking closed. This action must occur Model Nos. E36W36 and E43W36: within 60 seconds of extinguishing the pilot. Through lower compartment. Model Nos. E136W36 and EV136W36: Behind valve panel. -
Page 32: Troubleshooting Chart
TROUBLESHOOTING CHART SYMPTOM CAUSE REMEDY Pilot burner flames are burning Gas too rich. Perform the PILOT BURNER CLEANING yellow. AND INSPECTION PROCEDURE. Perform the PILOT BURNER INJECTOR Clogged pilot air passages. REMOVAL AND REPLACEMENT PROCEDURE. Pilot burner flames are less than Low pressure. -
Page 34: Ec36 & E45 Parts List
ITEM PART NUMBERS DESCRIPTION EC36 EC45 E236W36 E243W36 12925-9 12925-9 PANEL, RIGHT SIDE 25442-8 25442-8 FLUE, RIGHT SIDE 25440-1 25440-1 FLUE, LEFT SIDE 12610-1 15391-5 FLUE DEFLECTOR 15355-9 15385-0 EXTERIOR TOP 12923-2 12923-2 PANEL, LEFT SIDE 42992-9 42992-9 MANIFOLD- FFV 43054-4 40566-3 VALVE CONTROL PANEL- FFV... - Page 35 ITEM PART NUMBERS DESCRIPTION EC36 EC45 E236W36 E243W36 3396-0 3396-0 BEARING, w/ ASSEMBLY 1601-2 1601-2 GRID, WIRE-LEFT; CHROME (PORCELAIN AVAILABLE) 1602-0 GRID, WIRE-CENTER; CHROME (PORCELAIN AVAILABLE) 1600-4 1600-4 GRID, WIRE-RIGHT; CHROME (PORCELAIN AVAILABLE) 38331-7 38040-7 GRID FRAME ASSEMBLY 15240-4 15328-1 DRIP DEFLECTOR 4655-8 4657-4...
- Page 37 ITEM PART NUMBERS DESCRIPTION E36W36 E43W36 15168-8 15287-0 PANEL, BACK AND SIDE 15233-1 32069-2 FALSE TOP, REAR 15238-2 32075-7 FLUE, LEFT SIDE 15239-0 32076-5 FLUE, RIGHT SIDE 15232-3 15232-3 FALSE TOP, FRONT 15609-4 31642-3 DOOR ASSEMBLY 3173-9 3173-9 HANDLE 15187-4...
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Page 38: E36W36 & E43W36 Parts List
ITEM PART NUMBERS DESCRIPTION E36W36 E43W36 20924-4 20924-4 VENTURI, AIR MIXER ASSY 1231-9 1231-9 TUBING, ALUMINUM 1601-2 1601-2 GRID, WIRE-LEFT; CHROME (PORCELAIN AVAILABLE) 1602-0 GRID, WIRE-CENTER; CHROME (PORCELAIN AVAILABLE) 1601-2 1601-2 GRID, WIRE-RIGHT; CHROME (PORCELAIN AVAILABLE) 3396-0 3396-0 BEARING ASSEMBLY... - Page 39 WARNING! All personnel in the work place who may be subject to any exposure of carbon monoxide mist be warned of such possible exposure. This warning should be conveyed in a manner so that it is clearly understood by the employee, and the employee should be asked if in fact he or she understands the correct method of operation of the equipment.
- Page 40 SAVE THESE INSTRUCTIONS FOR FUTURE USE. The Montague Company 1830 Stearman Avenue P.O. Box 4954 Hayward, CA 94540-4954 P/N 42880-9RB WWW.MONTAGUECOMPANY.COM...
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