WAGNER Plast Coat 25 Operating Manual
WAGNER Plast Coat 25 Operating Manual

WAGNER Plast Coat 25 Operating Manual

Wagner plast coat spraying machine operating manual
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Plast Coat PC 25 PC 35
0348 870
03 / 2010
Betriebsanleitung
Operating manual
Mode d'emploi
Gebruiksaanwijzing
p. 2
p. 24
p. 48
p. 72

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Summary of Contents for WAGNER Plast Coat 25

  • Page 1 Betriebsanleitung p. 2 Operating manual p. 24 Mode d’emploi p. 48 Gebruiksaanwijzing p. 72 Plast Coat PC 25 PC 35 0348 870 03 / 2010...
  • Page 2 Plast Coat 25 · 35 Warning! Suction pumps develop high spraying pressures. Attention − danger of injury! Never reach into the spray jet with your fingers or hand! Never aim the spray lance at yourself or other persons! the materials sprayed cause chemical burns or irritations!
  • Page 3: Table Of Contents

    Plast Coat 25 · 35 contents Contents SeRVICING _________________________________ 43 SAFety ReQuIReMeNtS _____________________ 28 Electrical equipment __________________________ 43 INtROduCtION tO WORkING WItH tHe MORtAR Long-term storage ___________________________ 43 SPRAyING MACHINeS PlAStCOAt 25 ANd 35 __ 29 SPARe PARtS lISt – PlAStCOAt 25 ANd 35 ____ 44 2.1 Operation of the mortar spraying machines...
  • Page 4: Safety Requirements

    Plast Coat 25 · 35 safety requIrements SAFety ReQuIReMeNtS danger of injury from the screw conveyor. Only reach into the container with the mor- tar spraying machine switched off. All local safety regulations in force must be observed. Only switch on the mortar spraying machi- ne with the safety grill inserted.
  • Page 5: Introduction To Working With The Mortar

    Plast Coat 25 · 35 IntroductIon to workIng wIth the motar sprayIng machInes/ technIcal data INtROduCtION tO WORkING All coating materials should be suitable for applying using machines. See product data sheet for the coating material to WItH tHe MORtAR SPRAyING be used.
  • Page 6: Equipment Overview - Mortar Spraying Machines Plastcoat 25 And 35

    Plast Coat 25 · 35 equIpment overvIew eQuIPMeNt OVeRVIeW – MORtAR SPRAyING MACHINeS PlAStCOAt 25 ANd 35 Control unit 11 Switch sleeve, for switching the mortar spraying machine Receptacle on and off using remote control Screw conveyor 12 Spray lance without automatic control Pump jacket –...
  • Page 7: Control Unit

    Plast Coat 25 · 35 control unIt 4.1.1 CONtROl uNIt SyMBOlS ON tHe CHANGeOVeR SWItCH (fig. 4) Master switch 0–1 Indicator lamp Releasing the pressure or removing the pump jacket. Feed rate regulator 0–10 Pump runs in reverse direction. Changeover switch “0”...
  • Page 8: Accessories For The Receptacle

    Plast Coat 25 · 35 accessorIes for the receptacle Accessories for the receptacle MORtAR HOSe WItH eleCtRICAl ReMOte CONtROl (FIG. 7) 4.3.1 SlIdING COVeR Material connection – mortar spraying machine Remote control connection – mortar spraying machine Prevents contamination getting into the coating material. Ex- Atomization air connection –...
  • Page 9: Spray Lance With Automatic Control

    Plast Coat 25 · 35 transport SPRAy lANCe WItH AutOMAtIC CONtROl (FIG. 8) Various different texture nozzle can be fitted to the spray lance, see accessories page 48, item 1. Material connection The size of the nozzle depends on the grain size of the coating Switch sleeve, switching the mortar spraying machine on material and the required spraying pattern.
  • Page 10: Coating Materials Equipment Table

    Plast Coat 25 · 35 coatIng materIals equIpment table COAtING MAteRIAlS eQuIPMeNt tABle Synthetic resin based systems PlastCoat 25 and PlastCoat 35 Caption:  up to 30 m delivery radius ● necessary accessory ✶ up to 50 m delivery radius  recommended accessory...
  • Page 11 Plast Coat 25 · 35 coatIng materIals equIpment table Mineral plaster systems                ✶  ✶ ✶ ✶ ✶ ✶  ✶    ...
  • Page 12: Placing Into Operation

    Plast Coat 25 · 35 placIng Into operatIon PlACING INtO OPeRAtION Connecting spray lance with automatic system • Assemble texture nozzle (1, fig. 12) on the spray lance with Installation location cone in the direction of the spraying head. the nozzle size should be at least three times the grain Position mortar spraying machine in a level position to pre- vent it from sliding away.
  • Page 13 Plast Coat 25 · 35 placIng Into operatIon • Fill 2–3 l synthetic resin dispersion or cellulose paste into the  receptacle. • Caution: set changeover switch (4, fig. 14) to „0“ before turn- ing on the master switch (1, fig. 14). the pump is switched on, even if the feed rate regulator is at position „0“.
  • Page 14: General Requirements For Application Technology

    Plast Coat 25 · 35 general requIrements for applIcatIon technology Spray lance without automatic control • Close air tap (2, fig. 15). • When the synthetic resin dispersion or cellulose paste has Spray lance without automatic control been pumped into the mortar hose – turn off device with • Press remote control switch (1, fig. 16) on mortarhose. remote control switch (1, fig. 16).
  • Page 15: Fitting Accessories

    Plast Coat 25 · 35 fIttIng accessorIes SACk MANGle material delivery rate and air delivery rate. fine texture ––> larger air delivery rate Safety note coarse texture ––> low air delivery rate danger of crushing. Higher material do not pace hands under the roller.
  • Page 16: Using Coating Materials In Sacks

    Plast Coat 25 · 35 placIng out of operatIon and cleanIng using coating materials in sacks  • Pull sliding cover back about 15 cm. • Place sack on the sliding cover in such a way that the top faces the front end of the sliding cover. • Cut sack open. • Allow the coating material to flow into the receptacle. • Move sack mangle forwards over the sack by turning the crank handle until the guide rollers reach the stop pins.
  • Page 17: Cleaning Device And Changing Pump Jacket

    Plast Coat 25 · 35 placIng out of operatIon and cleanIng • Disconnect the mortar hose from the outlet section. • Unscrew and remove container connection from the recep- • Insert cleaning ball in the mortar hose. tacle lower section. Re-connect the mortar hose. • Clean receptacle lower section, container connection and • Fill water into receptacle. suction hose with a water jet and, if necessary, using a suit- When operating using the container suction system, im- able brush.
  • Page 18: Malfunction Checklist

    Plast Coat 25 · 35 malfunctIon checklIst MAlFuNCtION CHeCklISt fault possIble cause remedy Motar spraying machine does The mortar spraying machine has been Set master switch and changeover switch to „0“. not start overloaded. Turn mortar spraying machine back on after about 10 sec.
  • Page 19: Servicing

    Plast Coat 25 · 35 malfunctIon checklIst fault possIble cause remedy Pressure on the pressure gauge Viscosity of the coating material too Dilute the coating material. increases to over 40 bar. high. Mortar hose diameter too narrow. Use a mortar hose with a larger diameter.
  • Page 20: Spare Parts List - Plastcoat 25 And 35

    Plast Coat 25 · 35 spare parts lIst plastcoat 25 and 35...
  • Page 21: Spare Parts Illustration

    Plast Coat 25 · 35 spare parts lIst – spray lance SPARe PARtS lISt – SPRAy lANCe WItH AutOMAtIC CONtROl (SPARE PARTS ILLUSTRATION, SEE PAGE 98) Item part no. part no. desIgnatIon Item part no. part no. desIgnatIon spray lance spray lance spray lance spray lance...
  • Page 22 Plast Coat 25 · 35 spare parts lIst – compressor SPARe PARtS lISt – COMPReSSOR V 400 Item part no. desIgnatIon 0342 231 Compressor V 400, 230 V~, 50 Hz suction volume 360 l/min 9992 823 Rapid action coupling 0348 452...
  • Page 23 Plast Coat 25 · 35 spare parts lIst – contaIner suctIon system SPARe PARtS lISt – CONtAINeR SuCtION SySteM Item part no. desIgnatIon 0348 907 Container suction system 9971 529 Seal 0342 205 Suction hose 0097 085 Coupling 0348 361...
  • Page 24 Plast Coat 25 · 35 accessorIes plastcoat 25 and 35 ACCeSSORIeS PlAStCOAt 25 ANd 35 (ACCESSORIES ILLUSTRATION, SEE PAGE 99/100) Item part no. desIgnatIon Item part no. desIgnatIon 9983 238 Double nipple 3/4 in – round thread 0268 779 Texture nozzle 4 32 x 1/8 in...
  • Page 25 Plast Coat 25 · 35...
  • Page 26 Plast Coat 25 · 35 ersatzteilbild Spare parts illustration eclaté Afbeelding onderdelen...
  • Page 27: Spare Parts Illustration - Spray Lance Without Automatic Control

    Plast Coat 25 · 35 ersatzteilbild Spritzlanze mit Automatik Spare parts illustration – Spray lance with automatic control eclaté lance de projection avec commande autom. Afbeelding onderdelen spuitlans met automaat ersatzteilbild Spritzlanze ohne Automatik Spare parts illustration – Spray lance without automatic control eclaté...
  • Page 28: Accessories Illustration

    Plast Coat 25 · 35 zubehörbild Accessories illustration Illustration des accessoires Afbeelding met toebehoren...
  • Page 29 Plast Coat 25 · 35 zubehörbild Accessories illustration Illustration des accessoires Afbeelding met toebehoren...
  • Page 30: Important Notes On Product Liability

    The costs for materials and working hours are our responsibility. Replaced products Wagner or one of our dealers will take back your used Wagner or parts become our property. waste electrical or electronic equipment and will dispose of it for you in an environmentally friendly way.
  • Page 31 Plast Coat 25 · 35 3. Handling 5. Additional regulations. If defects can be seen in the materials, processing or perform- The above guarantees apply exclusively to products that have ance of the device during the guarantee period, guarantee been bought by authorised specialist shops in the EU, CIS, claims must be made immediately, or at the latest within a Australia and are used within the reference country.
  • Page 32 Plast Coat 25 · 35...

This manual is also suitable for:

Plastcoat 25Plastcoat 35Plast coat 35

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