Page 1
SOLID-STATE MEMORY RECORDER PMW-EX30 SERVICE MANUAL 1st Edition...
Page 2
G e r ä t s b e f i n d l i c h e n , l e i c h t z u g ä n g l i c h e n Wandsteckdose verbunden werden, damit sich bei einer Funktionsstörung die Stromversorgung zum Gerät jederzeit unterbrechen läßt. PMW-EX30...
Page 3
Hävitä käytetty paristo valmistajan ohjeiden Remplacer uniquement avec une batterie du même mukaisesti. type ou d’un type équivalent recommandé par le constructeur. Mettre au rebut les batteries usagées conformément aux instructions du fabricant. 1 (P) PMW-EX30...
Manual Structure Purpose of this manual This is the Service Manual of solid-state memory recorder PMW-EX30. This manual is intended for use by trained system and service engineers, and pro- vides the information of maintenance and detailed service (parts replacement, guide- line for adjustment, schematic diagrams, board layouts, detailed parts list).
1-2. Power Supply The unit works DC. When repairing or checking the unit, using AC adapter (MPA-AC1) supplied with the unit is recommended. Power voltage: 100 to 240 V AC (MPA-AC1) 12 V DC (PMW-EX30) Power consumption: DC: approx. 12 W PMW-EX30...
Check that the temperature inside the rack is within the range of specifi ed operating temperature of the unit. . When installing units side by side, leave 1 cm or more of space to the both side of each PMW-EX30. . Leave 25 cm or more of space to the rear of the unit.
SxS memory card, mass storage operations when connected to USB and HDV device controls when connected to i.LINK. PMW-EX30...
Page 16
MONITOR [CH1/CH2] / [CH1+CH2] / [CH1] / [CH2] for CH1 and CH2 respectively. The I C control from Display Block (T-one) selects either IC1160 or IC1161 for the target with I MPX and sets the register of IC1160 or IC1161. PMW-EX30...
In the DC_Copro (IC102), the input signal is decoded from a serial signal and separated to a parallel video signal, embedded audio signal, and time code. After this, the resultant signal is video-fi ltered, audio- deemphasized, and audio level-controlled in the Copro SUB (IC900) and input to IC100 on the DPR-297 board. 1-11 PMW-EX30...
Page 20
+10.5 V according to the control by the POWER SUPPLY MICON (IC2002), and the unit shuts down. When the input power supply voltage becomes higher than +10.5 V, the power supply immediately switches on with automatic recovery according to the control by the POWER SUPPLY MICON. 1-12 PMW-EX30...
Model name Oscilloscope Tektronix TDS3054 or equivalent (150 MHz or more) HD waveform monitor LEADER ELECTRONICS LV5152DA or equivalent Frequency counter Advantest TR5821AK or equivalent Color monitor Sony HDM-20E1U/14E1U/14E5U or equivalent HD signal generator Tektronix TSG700 or equivalent 1-13 PMW-EX30...
fi le that comes with the upgrade soft- ware. For inquiry or comments about the fi rmware upgrade, please contact your local Sony Sales Offi ce/Service Center. Firmware upgrade procedure Download the software for the new fi rmware upgrade onto the computer before starting these operations.
1-11. Servicing Software “ServiceNavi-EX” Servicing software “ServiceNavi-EX” is required for electrical adjustment and self diagnosis. For how to obtain the “ServiceNavi-EX”, contact your local Sony Sales Offi ce/Service Center. 1-12. Note on Service 1-12-1. Requirements on Replacement of Boards or Parts This section explains the necessary setups required when replacing boards or parts.
The fuse and IC link are critical parts to safe operation. Replace the components with Sony parts whose part number appear in the manual published by Sony. If the components are replaced by any parts other than the specifi ed ones, this may cause a fi re or electric shock.
2. Return the portion A to its original position and lock the connector. When connecting the fl exible card wire, check the connec- tor shape, and great care should be taken for the direction of the contact surface or isolation surface (blue). Isolation surface (blue) 1-17 PMW-EX30...
[OK] Hold the connector to remove. remove by pulling the cable. Be sure to hold the connector to remove. [NG] Do not attempt to remove by pulling the cables. 1-18 PMW-EX30...
Abnormality in the start-up process of the media block 17015 Abnormality in the media block Repair the DPR-297 and AVP-11 boards or replace it. 17017 Internal error in the media block Repair the DPR-297 and AVP-11 boards or replace it. 4XXXX 1-19 PMW-EX30...
3. Disconnect the harness from the connector (CN200) on Flexible flat cable the DPR-297 board. Harness 4. Remove the fi ve screws, then remove the front panel B3 x 6 assembly. 5. To install, reverse the removal procedure. Harness B3 x 6 Front panel assembly PMW-EX30...
4. Remove the four screws (PTP2 x 5), then remove the PTP2 x 5 LCD gasket and LCD assembly. PTP2 x 5 3 x 6 5. Disconnect the harness from the LCD assembly. 6. To install, reverse the removal procedure. Harness Volume knobs Front panel subassembly PMW-EX30...
4. Remove the fi ve screws, then remove the KY-633 3 x 6 board. 5. Disconnect the fl exible fl at cable from the connector (CN100) on the KY-633 board. 6. To install, reverse the removal procedure. KY-633 board Volume knobs Front panel subassembly PMW-EX30...
P2 x 3 Harness 4. Remove the eight screws (P2 x 3), then remove the EC-64 board two EC-64 boards. 5. To install, reverse the removal procedure. P2 x 3 Express card assembly PSW3 x 6 PMW-EX30...
5. Remove the screw (PTP3 x 6), two screws (P2 x 3) and plate nut. 6. Remove the four screws (PSW3 x 6) and two supports, then remove the AVP-11 board in the direction of the arrow. 7. To install, reverse the removal procedure. P2 x 3 PTP3 x 6 PMW-EX30...
1. Remove the U case. (Refer to Section 2-1.) Rear panel 2. Remove the rear panel assembly. (Refer to Section 2-3.) BVTP3 x 8 3. Remove the six screws, then remove the CP-400 board. 4. To install, reverse the removal procedure. CP-400 board PMW-EX30...
1. Press the [MENU] button. The system enters the menu mode. For displaying the SERVICE menu, refer to section 3-2-3 of this manual. 2. Press the arrow key to move the cursor to the desired setting item and press the [SET] button. PMW-EX30...
Menu name Description INFORMATION Information display on the particular PMW-EX30, self-diagnostics and saving of system log. 3-2-3. Displaying the SERVICE Menu . To display the SERVICE menu, press the [CANCEL] button, the [MENU] button, and the [SET] button at the same time.
Page 37
2) Select the Item of self-diagnosis from Item1 to Item13. 3) When an Item is selected, Execute and Cancel appear. In addition, when Execute is selected, the self-diagnosis of the selected Item starts. 4) When the self-diagnosis is completed, the result of self-diagnosis appears. PMW-EX30...
Page 38
This section describes self-diagnostic items included in each Item. The values in the Error value column show the value for errors. The value is “0” when there is no error. Item2: Display block diagnosis Display block diagnosis does not function. PMW-EX30...
Page 39
Audio block diagnosis analyzes the following contents. Diagnosis description Error value Type 1/2 Note 0x02 Memory area check for audio block -1: Memory read/write comparison NG 1, 2 When an error is detected in the item, it indicates a possible error in the hardware. PMW-EX30...
Page 40
When an error is detected in the IIC communication test, it indicates a possible failure in the communication line or device. *: When an error is detected in the version matching test, upgrade again to a compatible version. Contact your local Sony Sales Offi ce/Service Center for information on versions. Item6: Power block diagnosis Power block diagnosis analyzes the following contents.
Page 41
(in the -2: Sequence error direction from AVIT signal process- ing IC to base band processing) When an error is detected, it indicates a possible failure in the chip or the signal line between chips. PMW-EX30...
Therefore, specifi ed parts should be used in the case of replacement. 2. Standardization of Parts Some repair parts supplied by Sony differ from those used for the unit. These are because of parts common- ality and improvement. 3. Stock of Parts Parts marked with “o”...
Front Panel Block 4-2. Exploded Views B3 x 6 B3 x 6 B3 x 6 B3 x 6 3 x 6 B3 x 6 PTP2 x 5 PTP3 x 6 PTP2 x 5 PMW-EX30...
Page 45
3-964-010-32 s SCREW (M2), 0 PART-NO. P2 MAIN 3-991-302-02 s BASE,POWER SWITCH 4-000-084-01 s BUTTON, POWER 4-000-117-02 s VOL KNOB 4-942-567-32 s EMBLEM (NO.4), SONY 7-682-547-04 s SCREW +B 3X6 7-682-947-01 s SCREW +PSW 3X6 7-685-103-11 s SCREW +PTP 2X5 TYPE2 NON-SLIT...
Page 46
Board Block PSW3 x 6 PSW3 x 6 B3 x 6 PSW3 x 6 BVTP3 x 8 PSW3 x 6 P2 x 3 3 x 6 PSW3 x 6 P2 x 3 P2 x 3 PMW-EX30...
Page 47
3-968-729-52 s SCREW (M2), LOCK ACE, P2 3-987-171-02 s FOOT (FF-004) 7-621-255-15 s SCREW +P 7-682-547-04 s SCREW +B 3X6 7-682-947-01 s SCREW +PSW 3X6 7-685-145-11 s SCREW +PTP 3X6 TYPE2 NON-SLIT 7-685-646-19 s SCREW +BVTP 3X8 TYPE2 N-S PMW-EX30...
C605 1-100-505-91 s CAP, CERAMIC 0.1MF C (1005) C317 1-165-884-91 s CAP, CERAMIC 2.2MF (1608) C606 1-100-505-91 s CAP, CERAMIC 0.1MF C (1005) C318 1-100-505-91 s CAP, CERAMIC 0.1MF C (1005) C607 1-100-505-91 s CAP, CERAMIC 0.1MF C (1005) PMW-EX30...
Page 49
1-100-505-91 s CAP, CERAMIC 0.1MF C (1005) C1053 1-124-779-21 s CAP, ELECT 10MF (4.3X5.5) C916 1-100-505-91 s CAP, CERAMIC 0.1MF C (1005) C1054 1-100-505-91 s CAP, CERAMIC 0.1MF C (1005) C917 1-100-505-91 s CAP, CERAMIC 0.1MF C (1005) C1055 1-128-991-21 s CAP, ELECT 10MF (5.3X5.5) PMW-EX30...
Page 50
1-100-566-91 s CAP, CHIP CERAMIC 0.1MF B 1608 C1200 1-100-505-91 s CAP, CERAMIC 0.1MF C (1005) C1502 1-162-964-91 s CAP,CHIP CERAMIC 1000PF B 1608 C1201 1-162-970-91 s CAP, CERAMIC 0.01MF B 1608 C1503 1-100-566-91 s CAP, CHIP CERAMIC 0.1MF B 1608 PMW-EX30...
Page 51
1-100-566-91 s CAP, CHIP CERAMIC 0.1MF B 1608 C1643 1-100-566-91 s CAP, CHIP CERAMIC 0.1MF B 1608 C1830 1-100-566-91 s CAP, CHIP CERAMIC 0.1MF B 1608 C1644 1-112-784-11 s CAP, ELECT(SOLID) C1831 1-100-566-91 s CAP, CHIP CERAMIC 0.1MF B 1608 PMW-EX30...
Page 52
FB415 1-414-760-21 s FERRITE, EMI (SMD) (1608) FB416 1-414-760-21 s FERRITE, EMI (SMD) (1608) D1507 8-719-069-28 s DIODE 1SS400TE-61 FB1200 1-414-760-21 s FERRITE, EMI (SMD) (1608) D1601 8-719-069-28 s DIODE 1SS400TE-61 FB1201 1-414-760-21 s FERRITE, EMI (SMD) (1608) 4-10 PMW-EX30...
Page 53
1-414-398-41 s INDUCTOR (SMD) 10.0UH IC1025 8-759-144-75 s IC UPC4572G2-E2 L303 1-414-398-41 s INDUCTOR (SMD) 10.0UH IC1201 8-759-592-49 s IC TC7SZ125FU(TE85R) L401 1-414-461-41 s INDUCTOR, CHIP (K) 6.8NH IC1203 6-708-857-01 o IC K4M28163LH-BN75T L402 1-414-398-41 s INDUCTOR (SMD) 10.0UH 4-11 PMW-EX30...
Page 54
1-414-392-41 s INDUCTOR (SMD) 1.0UH Q1626 8-729-929-27 s TRANSISTOR DTC114TE-TL L1814 1-414-392-41 s INDUCTOR (SMD) 1.0UH L1815 1-416-344-21 s COIL, CHOKE 10UH Q1627 8-729-929-27 s TRANSISTOR DTC114TE-TL L1816 1-414-392-41 s INDUCTOR (SMD) 1.0UH Q1628 8-729-929-27 s TRANSISTOR DTC114TE-TL 4-12 PMW-EX30...
Page 55
1-211-977-91 s RES, CHIP 22 (1608) R418 1-211-969-91 s RES, CHIP 10 (1608) R102 1-211-977-91 s RES, CHIP 22 (1608) R419 1-211-969-91 s RES, CHIP 10 (1608) R108 1-216-864-91 s CONDUCTOR, CHIP (1608) R420 1-211-969-91 s RES, CHIP 10 (1608) 4-13 PMW-EX30...
Page 56
1-216-864-91 s CONDUCTOR, CHIP (1608) R722 1-218-823-91 s RES, CHIP 100 (1608) R836 1-216-864-91 s CONDUCTOR, CHIP (1608) R723 1-216-864-91 s CONDUCTOR, CHIP (1608) R837 1-216-864-91 s CONDUCTOR, CHIP (1608) R724 1-216-864-91 s CONDUCTOR, CHIP (1608) R838 1-216-864-91 s CONDUCTOR, CHIP (1608) 4-14 PMW-EX30...
Page 57
1-218-840-91 s RES, CHIP 510 (1608) R1086 1-218-895-91 s RES, CHIP 100K (1608) R1024 1-218-855-91 s RES, CHIP 2.2K (1608) R1087 1-218-895-91 s RES, CHIP 100K (1608) R1025 1-218-847-91 s RES, CHIP 1.0K (1608) R1088 1-218-895-91 s RES, CHIP 100K (1608) 4-15 PMW-EX30...
Page 58
1-218-851-91 s RES, CHIP 1.5K (1608) R1225 1-218-895-91 s RES, CHIP 100K (1608) R1148 1-218-851-91 s RES, CHIP 1.5K (1608) R1226 1-218-895-91 s RES, CHIP 100K (1608) R1149 1-218-863-91 s RES, CHIP 4.7K (1608) R1228 1-218-895-91 s RES, CHIP 100K (1608) 4-16 PMW-EX30...
Page 59
1-211-977-91 s RES, CHIP 22 (1608) R1628 1-218-887-91 s RES, CHIP 47K (1608) R1500 1-218-895-91 s RES, CHIP 100K (1608) R1630 1-218-887-91 s RES, CHIP 47K (1608) R1501 1-218-887-91 s RES, CHIP 47K (1608) R1632 1-218-887-91 s RES, CHIP 47K (1608) 4-17 PMW-EX30...
Page 60
1-218-855-91 s RES, CHIP 2.2K (1608) R1817 1-218-903-91 s RES, CHIP 220K (1608) R1694 1-218-863-91 s RES, CHIP 4.7K (1608) R1818 1-218-871-91 s RES, CHIP 10K (1608) R1695 1-218-863-91 s RES, CHIP 4.7K (1608) R1819 1-218-871-91 s RES, CHIP 10K (1608) 4-18 PMW-EX30...
Page 61
1-813-942-11 s OSCILLATOR, CRYSTAL 27MHZ R2013 1-218-871-91 s RES, CHIP 10K (1608) R2014 1-218-887-91 s RES, CHIP 47K (1608) R2015 1-218-871-91 s RES, CHIP 10K (1608) R2016 1-218-871-91 s RES, CHIP 10K (1608) R2018 1-216-864-91 s CONDUCTOR, CHIP (1608) 4-19 PMW-EX30...
Page 62
1-803-974-21 s VARISTOR, CHIP (1608) IC101 8-759-422-21 s IC NJM4580V(TE2) VDR2 1-803-974-21 s VARISTOR, CHIP (1608) VDR3 1-803-974-21 s VARISTOR, CHIP (1608) 1-416-510-21 s COIL, CHOKE 100UH 1-416-510-21 s COIL, CHOKE 100UH Q100 8-729-929-09 s TRANSISTOR DTC123JE-TL Q101 6-550-232-01 s TRANSISTOR 2SA2029FS6T2LQ/R 4-20 PMW-EX30...
Page 63
1-112-716-91 s CAP, CERAMIC 0.1UF B (0603) C303 1-112-716-91 s CAP, CERAMIC 0.1UF B (0603) C363 1-112-716-91 s CAP, CERAMIC 0.1UF B (0603) C304 1-112-716-91 s CAP, CERAMIC 0.1UF B (0603) C364 1-112-716-91 s CAP, CERAMIC 0.1UF B (0603) 4-21 PMW-EX30...
Page 64
1-112-716-91 s CAP, CERAMIC 0.1UF B (0603) C500 1-112-717-91 s CAP, CERAMIC 1UF B (1005) C607 1-112-716-91 s CAP, CERAMIC 0.1UF B (0603) C501 1-100-881-91 s CAP, CERAMIC 47MF C (3216) C608 1-112-716-91 s CAP, CERAMIC 0.1UF B (0603) 4-22 PMW-EX30...
Page 65
1-112-716-91 s CAP, CERAMIC 0.1UF B (0603) C826 1-165-646-91 s CAP, CERAMIC 3.3MF B (2012) C1046 1-114-569-11 s CAP, CERAMIC 0.01MF X7R 1608 C827 1-112-197-91 s CAP, CERAMIC 10PF CH (0603) C1047 1-114-569-11 s CAP, CERAMIC 0.01MF X7R 1608 4-23 PMW-EX30...
Page 66
1-820-560-21 s CONNECTOR, COAXIAL(RECEPTACLE) IC107 8-759-592-50 s IC TC7SZ126FU(TE85R) CN600 1-818-513-21 s CONNECTOR (SQUARE TYPE)(USB)5P IC108 6-709-646-01 s IC TLC2933AIPWR IC109 6-706-491-01 s IC TC7SH86FU(T5RSOYJF) CN700 1-785-444-11 s CONNECTOR, SQUARE TYPE IC110 6-703-977-01 s IC R1114Q331D-TR-FA IC201 6-703-721-01 s IC TPS54310PWPR 4-24 PMW-EX30...
Page 67
R132 1-240-744-91 s RES, CHIP 22 (0603) R133 1-240-744-91 s RES, CHIP 22 (0603) Q1001 6-550-119-01 s TRANSISTOR DTC144EMFS6T2L R134 1-240-744-91 s RES, CHIP 22 (0603) Q1002 6-550-119-01 s TRANSISTOR DTC144EMFS6T2L R135 1-240-744-91 s RES, CHIP 22 (0603) 4-25 PMW-EX30...
Page 68
1-240-748-91 s RES, CHIP 33 (0603) R314 1-218-990-81 s CONDUCTOR, CHIP (1005) R199 1-240-744-91 s RES, CHIP 22 (0603) R315 1-218-990-81 s CONDUCTOR, CHIP (1005) R200 1-240-808-91 s RES, CHIP 10K (0603) R316 1-218-990-81 s CONDUCTOR, CHIP (1005) 4-26 PMW-EX30...
Page 69
1-240-808-91 s RES, CHIP 10K (0603) R739 1-240-706-91 s RES, CHIP 8.2K (0603) R535 1-240-764-91 s RES, CHIP 150 (0603) R740 1-240-706-91 s RES, CHIP 8.2K (0603) R536 1-240-764-91 s RES, CHIP 150 (0603) R741 1-240-706-91 s RES, CHIP 8.2K (0603) 4-27 PMW-EX30...
Page 70
1-240-679-91 s RES, CHIP 47 (0603) R2004 1-240-744-91 s RES, CHIP 22 (0603) R902 1-240-679-91 s RES, CHIP 47 (0603) R2005 1-240-744-91 s RES, CHIP 22 (0603) R903 1-240-679-91 s RES, CHIP 47 (0603) R2006 1-240-744-91 s RES, CHIP 22 (0603) 4-28 PMW-EX30...
Page 71
1-802-245-11 s ESD SUPPRESSOR X700 1-813-049-21 s VIBRATOR, CRYSTAL (24.576 MHz) VDR2 1-802-245-11 s ESD SUPPRESSOR X800 1-813-052-21 s VIBRATOR, CRYSTAL (25 MHz) X801 1-813-345-21 s VIBRATOR, CRYSTAL (30 MHz) X900 1-813-493-11 s OSCILLATOR, CRYSTAL X901 1-813-819-11 s OSCILLATOR, CRYSTAL 4-29 PMW-EX30...
Page 72
8-719-075-15 s DIODE MAZT082H08S0 D300 8-719-820-42 s DIODE 1SS302-TE85L D301 8-719-820-42 s DIODE 1SS302-TE85L D302 8-719-820-42 s DIODE 1SS302-TE85L D303 8-719-820-42 s DIODE 1SS302-TE85L D304 8-719-820-42 s DIODE 1SS302-TE85L D305 8-719-820-42 s DIODE 1SS302-TE85L D306 8-719-820-42 s DIODE 1SS302-TE85L 4-30 PMW-EX30...
Page 73
1-218-919-91 s RES, CHIP 1M (1608) R302 1-218-887-91 s RES, CHIP 47K (1608) R107 1-218-855-91 s RES, CHIP 2.2K (1608) R303 1-218-847-91 s RES, CHIP 1.0K (1608) R108 1-218-823-91 s RES, CHIP 100 (1608) R304 1-218-847-91 s RES, CHIP 1.0K (1608) 4-31 PMW-EX30...
Page 74
R407 1-218-887-91 s RES, CHIP 47K (1608) TP102 1-535-757-21 s CHIP, CHECKER R408 1-218-887-91 s RES, CHIP 47K (1608) TP200 1-535-757-21 s CHIP, CHECKER R409 1-218-887-91 s RES, CHIP 47K (1608) X100 1-781-696-31 s VIBRATOR, CRYSTAL (32.768 KHz) 4-32 PMW-EX30...