CanyCom S160 Operator's Manual
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CanyCom S160 Operator's Manual

Off-road rubber track dumper
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Off-road Rubber Track Dumper
S160
Operator's Manual
Read this manual completely before operating or maintaining this machine.
Failure to follow safety precautions could result in serious injury or death.
Keep this manual for future reference by you and by all those who operate
and maintain this machine.
Original Instructions
(in English)
CHIKUSUI CANYCOM, INC.
90-1 Fukumasu, Yoshii-machi,
Ukiha-shi, Fukuoka, Japan 839-1396
Tel.+81-(0)943-75-2195 Fax.+81-(0)943-75-4396
3683 5101 002

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  • Page 1 Failure to follow safety precautions could result in serious injury or death. Keep this manual for future reference by you and by all those who operate and maintain this machine. 3683 5101 002 CHIKUSUI CANYCOM, INC. Original Instructions 90-1 Fukumasu, Yoshii-machi, (in English) Ukiha-shi, Fukuoka, Japan 839-1396 Tel.+81-(0)943-75-2195 Fax.+81-(0)943-75-4396...
  • Page 2 CHIKUSUI CANYCOM, INC. http://www.canycom.co.jp/ Sales Headquarters TEL +81-(0)943-75-2195 FAX +81-(0)943-75-4396 ■ Foreign Trade Center TEL +81-(0)3-3552-6277 FAX +81-(0)3-3552-6288 ■ Authorized Dealer All rights reserved. Unauthorized use or reproduction of this material is prohibited.
  • Page 3 Notice to Users and Maintenance Personnel Thank you for purchasing this machine. This manual provides information needed for safe and effective use of this machine to those who operate or maintain the machine. Make sure to read and understand the manual thoroughly before operating this product.
  • Page 4 Notice to Owner • Be sure that everyone who uses this machine, including those who rent or lease this machine, receives a copy of this Operator's Manual and understands the importance of reading and following the information in this manual. Warning Terms Used in this Manual In this manual, the following four warning terms are used to signal the four levels of hazard (or seriousness of possible accidents).
  • Page 5 Warranty and After-Sales Service Warranty CHIKUSUI CANYCOM, INC. guarantees this product, based on the terms of warranty. A copy of this warranty is reproduced in the back of this manual. After-Sales Service Consult your local CANYCOM dealer or our company’s sales department regarding service orders or any questions or problems that may arise when using this machine.

  • Page 6: Table Of Contents

    Contents 1. Safety Safety Labels ........1 Safety Precautions .
  • Page 7 Driving ........19 Starting .
  • Page 8 Drive Train ........46 Tracks.
  • Page 9 Warranty Warranty Certificate is attached at the end of this manual. * Have the warranty certificate signed and sealed after you have received and fully understood the instructions for handling this machine and received the receipt. Appendix • Operator's Manual for the Engine * Be sure to read and understand it together with this manual .

  • Page 10: Safety

    • Replace these labels immediately if they have been removed, have fallen off or become illegible. Use the part number, on the label or shown in this manual, to order a replacement label from your CANYCOM representative. Back of Bucket...
  • Page 11 Safety 3667 5061 000 3667 5062 000 3667 5063 000 3667 5064 000 3667 5065 000 3667 5066 000 3667 5068 000 3677 5007 300 3677 5063 000 3667 5073 000 3677 5062 000 WARNING! DANGER! AVERTISSEMENT! DANGER! AVVERTENZA! PERICOLO! WARNUNG! GEFAHR! The protection offered by this...

  • Page 12: Safety Precautions

    Safety Safety Precautions This section contains safety precautions to follow when operating and maintaining the machine. Read and understand the precautions in this section as well as throughout this manual and follow them when operating or maintaining the machine. Failure to follow safety precautions could result in property damage, serious injury or death to the operator or bystanders.

  • Page 13: Preparation

    Safety Preparation • Fuel is highly flammable. See Checking and Filling Fuel, page 15, for important safety information on handling fuel. • Always wear protective footwear, long trousers, hardhat, safety glasses and ear protection when operating or servicing the machine. Proper clothing will minimize the chance of injury.
  • Page 14 Safety • Do not operate the machine under the influence of alcohol or drugs. Do not operate the machine when you are tired, ill, or not feeling well. • Always check for obstacles before operating on new terrain. • Before starting the engine and moving the machine, scan around your surroundings and make sure all persons and other vehicles are a safe distance away from the machine.
  • Page 15 Safety • Do not operate the machine near the edge of a cliff, an overhang or a slide area. • Do not make sudden maneuvers. A sudden start, stop, or turn can make the machine lose control and could cause a tip over. Be especially cautious when traveling on soft or wet ground.
  • Page 16 Safety • If the engine stalls or loses traction during a climb and cannot make it to the top of the slope, do not try to turn the machine around. Carefully back down slowly, straight down the slope. • Drive straight up or down slopes. Avoid turning on a slope. •...
  • Page 17 Safety Dumping/Turning When turning the bucket and dumping material from the bucket, take the following precautions. • Always follow the proper procedures for dumping or turining as described in this manual. • Only operate the bucket with the engine running. •...

  • Page 18: Servicing

    Safety • Whenever you park the machine, apply the parking brake and stop the engine. Remove the key whenever you leave the machine unattended to prevent unauthorized use or accidental starting. • Diesel fuel is flammable and can be explosive. When parking the machine indoors, make certain that the building is well ventilated and that the machine is not close to any source of flame or spark, including appliances with pilot lights.

  • Page 19: Controls And Components

    Name and Function of Controls Forward Backward 3683M-0201-010US...
  • Page 20 1 Dump Lever ... . . Raises or lowers bucket. 2 Turn Lever ....Turns bucket. 3 Main Switch ... . . Main Switch is used to start or stop the engine. 4 Steering Levers .
  • Page 21 Controls and Components 14 Work Light ....Work Light provides illumination for operation in the dark. It is turned on or off by the switch on its back. 15 Engine Cover Latch Lever .

  • Page 22: Specifications

    Specifications Product Specifications · Use this product properly after understanding its specifications thoroughly. S160 Model and Type Swivel Dump 1340 [1400] Machine Mass Maximum Payload kN(kgf) 15.7(1600) 2850 [2940] Overall Length Overall Width 1120 [1150] 1575 [2385] Overall Height Track Contact Length...

  • Page 23: Contents Of The Tool Bag

    Specifications S160 Model and Type Swivel Dump Speed km/h 0-7.0 Minimum Turning Radius Gradability Degrees 25(Empty) Operating Temperature °C -15~40 Altitude 0~1,500 HST Oil Capacity Twin HST Main Transmission Twin HST, 2 Lever Steering Brakes Internally Expanding Track Size 280×51×72...

  • Page 24: Operation

    Operation Preparation Pre-start up Inspection Always perform an inspection before use. Refer to Maintenance Schedule (page 32) for the inspection schedule and procedure. Checking and Filling Fuel • Keep fire and spark away when handling fuel. • Always stop the engine before refueling. •...

  • Page 25: Using Rops (On Rops Model)

    Operation Filling Fuel Fuel Filler Cap Insert key in fuel filler cap and unlock it. Open fuel filler cap and remove key. Insert key in main switch and turn it to [ | (On)] position. Fill fuel. Check fuel gauge when filling. Turn main switch to [ (Off)] position and remove key.

  • Page 26: Adjusting Seat

    Operation Pull off lock pin from either side of ROPS. Lock Pin Fold ROPS. Extend and secure ROPS in the reverse order. 3683M-0401-070E Adjusting Seat • When adjusting seat, make certain the seat is securely locked. Sliding seat Pull up seat adjust lever. Seat Adjust Lever Slide seat to a comfortable position.

  • Page 27: Using Seat Belt (On Rops Model)

    Operation Using Seat Belt (on ROPS Model) • On machine equipped with optional ROPS, Always wear seat belt. Fastening seat belt Adjust seat (Page 17). Seat Belt Pull seat belt from reel and insert it into seat belt buckle. Seat Belt Buckle 3683M-0401-080E Unfastening seat belt Press release button to unfasten seat belt.

  • Page 28: Driving

    Operation Driving Starting • Always start and run the engine in a well ventilated place. • Always make certain of the safety of your surroundings when starting the engine. • An engine that has been running is very hot. Avoid touching the engine and its ancillaries, or severe burns may result.
  • Page 29 This machine cannot perform adequately above that altitude. Using this machine under such conditions may result in an accident or cause damage to the machine. If you need to use this machine above that altitude, contact your CANYCOM representative. Normal Starting Make sure steering levers are in the neutral Steering Levers position.
  • Page 30 Operation Set throttle lever in between [ (fast)] and (slow)] positions. Throttle Lever 3683M-0402-040E Insert key into main switch. Preheat Turn main switch to [ (preheat)] position. NOTE • Preheat engine for about 10 seconds when starting in normal temperature and for about 20 to 30 seconds when starting in 3683M-0402-050E cold weather (ambient temperature below -5...
  • Page 31 Operation Make certain the warning lamps (L-R battery, coolant temp., oil pressure) are not lit. Warning Lamps 10. Allow the engine to warm up by running it for 3-5 minutes without any load. (It is not necessary when the engine is already warm.) NOTE 3683M-0402-070E...
  • Page 32 Operation Pull the lower end of engine cover stay to Engine Cover Stay undo it. Close engine cover. Start the engine by following the steps 1-10 of the normal starting procedure. 3683M-0402-100E When the engine is fully warmed up, stop the engine by turning main switch to [ (off)] position.

  • Page 33: Driving

    Operation Driving • Do not allow bystanders to come near the machine when driving. • Always make certain of the safety of your surroundings before driving; start slow. • Always stay seated in the operator's seat when driving the machine. Never operate the steering lever off of the machine.
  • Page 34 Operation M a k e c e r t a i n o f t h e s a f e t y o f y o u r Parking Brake Lock Lever surroundings. Unlock parking brake by depressing parking brake pedal and move parking brake lock lever down.
  • Page 35 Operation Turning Forward Right turn forward Move left steering lever gradually forward to turn right. 3683M-0402-170E Move right steering lever gradually forward Left turn forward to turn left. 3683M-0402-180E Turning Backward Move left steering lever gradually backward to turn right backwards. Right turn backward 3683M-0402-190E Move right steering lever gradually backward...

  • Page 36: Stopping

    Operation Spin-Turning 10. Move steering levers in opposite directions to make a turn on spot (spin-turn). Spin-turn Right 3683M-0402-210E Spin-turn Left 3683M-0402-220E Stopping • Do not make a sudden stop. The machine may skid or tip over. • Do not release steering levers suddenly. The machine may stop suddenly and skid or tip over.

  • Page 37: Parking

    Operation Parking • Always park on a firm, level place. Never park on a potentially dangerous place. • Avoid parking on a slope. Never park on a slope with an incline of 15 degrees or steeper. If it is absolutely necessary to park the machine on a slope less than 15 degrees, make certain to apply parking brake firmly and block the tracks with chocks.

  • Page 38: Working

    Operation Working Dumping and Turning Bucket • Always make certain of the safety of your surroundings when dumping or turning bucket. • Never operate the dumping or turning lever off of the machine. This may cause the bucket to hit or cruch the operator or bystander. •...
  • Page 39 Operation M o v e d u m p l e v e r g r a d u a l l y t o w a r d Dump Lever (up)] to raise bucket. When bucket reaches its upper limit, a hissing noise is heard;...

  • Page 40: Using Safety Prop

    Operation Using Safety Prop • Place safety prop under bucket when inspecting or working under bucket. • Make certain to undo safety prop before lowering bucket. Raise bucket. Safety Prop Hold the bucket with safety prop. 3683M-0403-050E -31-...

  • Page 41: Maintenance

    • Perform a pre-startup inspection (PSI) before each use, a monthly inspection once a month, and a yearly inspection once a year. • Some maintenance procedures described below may require special knowledge or tools and instruments. Contact your CANYCOM representative to perform such procedures. Schedule...
  • Page 42 Maintenance Schedule Item Description Note Valve clearance shall be correct. Contact your CANYCOM * this may be skipped if there is no noise due representative for Valve √ to incorrect valve clearance, and engine inspection. Clearance runs normally. Compression shall be normal...
  • Page 43 Maintenance Schedule Item Description Note Charge system is working correctly. Contact your CANYCOM Charge √ representative for System inspection. Battery electrolyte level shall be correct. Inspecting/Filling: √ √ Page 55 Battery Terminals shall be free of marked corrosion √ √...
  • Page 44 Maintenance Schedule Item Description Note Shall be free of cracks, defromation, or √ √ √ excessive wear. There shall not be excessive play in axle. Wheels Irregular noise or overheating shall not be √ √ √ Sprockets observed when traveling. Idlers Mounting bolt or nut shall not be loose or √...
  • Page 45 Maintenance Schedule Item Description Note Plumbing shall be free of cracks, damage, √ √ twists, or deterioration. There shall be no leaks in pipes, hoses, √ √ joints, or seals. Plumbing Plumbing shall be mounted properly, and fastening bolts and nuts shall not be loose or √...

  • Page 46: List Of Fluids And Lubricants

    Maintenance List of Fluids and Lubricants Item Schedule Grade Cap. Ref. Fuel As needed. Diesel Fuel (Diesel No2-D, Page 15 ASTM D975 Engine Oil Diesel Engine Oil Fill API rating: CD or better. Inspect daily. Fill as needed. SAE rating: 10W-30 Change 3.3L Page 41...

  • Page 47: List Of Consumables And Spares

    Maintenance List of Consumables and Spares • When replacing consumable or spare, always use CANYCOM genuine part. Item Part No. Schedule Qty. Ref. Engine Clean: Initially after 50 hours. Air Cleaner Element 16271-32-93 Afterwards every 100 hours. Page 43 Replace yearly or if defective.

  • Page 48: Removing And Installing Body Panels

    Maintenance Removing and Installing Body Panels • Do not open engine cover while engine is running. • Cut or pinch hazard exists when removing or installing body panels; beware of sharp edges and pinch points. • Make certain to reinstall panels and closing doors after removing or opening for repairs or inspection.

  • Page 49: Step And Control Box

    Maintenance Step and Control Box Removing Floor Panel Unfasten (4) bolts to remove floor panel. Installing Floor Panel Floor Panel Place floor panel and fasten bolts to install. 3683M-0505-010E Removing Control Box Back Panel Raise bucket. Hold bucket with safety prop. Unfasten (7) bolts (one is in the battery box) to remove back panel.

  • Page 50: Engine

    Maintenance Engine • Always stop the engine before servicing. • An engine that has been running is very hot. Allow the engine to cool before servicing, or severe burns may result. • Keep fire and spark away when handling fuel. Engine Oil •...

  • Page 51: Oil Filter

    Maintenance Filling Oil Filler Cap Remove oil filler cap. Follow the instructions in the Operator's Manual for the engine to fill oil. Put oil filler cap back in place and tighten it securely. 3683M-0506-020E Changing Have an appropriate oil drain pan. Remove drain plug to drain oil.

  • Page 52: Air Cleaner

    Maintenance Air Cleaner • Clean air cleaner element regularly. Dirty cleaner element reduces engine performance and life. • Replace cleaner element if damaged. Open engine cover. Air Cleaner Housing Follow the instructions in the Operator's Manual for the engine to inspect, clean or change air cleaner element.
  • Page 53 Maintenance Inspecting/Filling Radiator Cap Open engine cover. When the engine is cold, check engine coolant level in reservoir tank. If the level is Coolant Reservoir below [FULL] mark, add water. Open radiator cap. Check engine coolant level. If the level is low, add water.

  • Page 54: Fuel Filter

    Maintenance Changing Open engine cover. Have an appropriate drain pan. Remove coolant drain plug to drain coolant. Wash inside radiator. Put drain plug back in place and tighten it securely. Coolant Drain Plug Fill coolant. 3683M-0506-070E Close engine cover. NOTE •...

  • Page 55: Drive Train

    Maintenance Drive Train • Stop the engine when servicing the drive train. • Allow the machine to cool off before servicing. The engine is very hot after operation and may pose a burn hazard. Tracks • Hoist the machine securely when inspecting and adjusting the track. Use hoisting slings of sufficient strength.

  • Page 56: Hst (Hydrostatic Transmission) Fluid

    Maintenance Adjusting Loosen lock nut. Adjust track with adjust bolt so that the clearance between track and track frame at the furthest are between 60 and 70mm. Tighten lock nut Lower the machine. HST (Hydrostatic Transmission) Fluid • Dispose of the drained fluid properly, according to the national and local regula- tions.
  • Page 57 Maintenance Changing Lift the bucket and hold bucket with safety prop. (Page 31) Lock dump lever with lock plate. Remove tank cover panels 1 and 2. (Page Drain Plug Have an appropriate oil drain pan. Remove drain plug to drain fluid. 3683M-0507-030E Wipe drain plug and drain hole clean.

  • Page 58: Transmission Oil

    Maintenance 11. Coat O-ring with hydraulic fluid evenly and insert suction filter mount in tank. Make sure to insert it straight so that O-ring does not get out of the groove. Fasten the suction O-ring filter mount with bolts. 12. Open filler cap and fill fluid. Put filler cap Suction Filter back in place.
  • Page 59 Maintenance Wipe excess oil around inspection hole. Clean inspection plug and filler cap. Put inspection plug and filler cap back in place and tighten them securely. Draining Have an appropriate oil drain pan ready. Remove drain plug to drain oil. Clean drain plug and seal washer.

  • Page 60: Drive Belts

    • Adjust belt tension properly. Inproperly tensioned belts may reduce performance and its service life. Inspecting Open engine cover. Visually inspect belts. Replace belt if damaged. NOTE • Contact your CANYCOM representative when belt needs to be replaced. Adjusting Lock Nuts Open engine cover. Loosen lock nut. Tension Arm...

  • Page 61: Parking Brake

    Maintenance Parking Brake • Always keep brake adjusted for maximum performance. Improperly adjusted brakes may result in property damage, serious injury, or death. Inspecting/Adjusting Lock Nuts Make certain steering levers are in the neutral position. Depress parking brake pedal and lock it. Turnbuckle Remove floor panel.

  • Page 62: Greasing

    Maintenance Greasing • Follow the maintenance schedule to grease the machine. Lack of greasing may result in rust, excessive wear or seizure. Grease greasing points as shown below. Greasing Points 3683M-0507-120E NOTE • Grease to use: Chassis Grease • When using a manual grease gun, pump 5-6 times. When the handle of the gun becomes heavy, stop pumping immediately.

  • Page 63: Electrical System

    Maintenance Electrical System • Always stop the engine and turn the main switch to [ (OFF)] position, and disconnect the negative (-) terminal of battery when servicing the electrical system. Battery • Explosion hazard. Keep open flame or spark away from battery. Hydrogen gas generated during charging is extremely explosive.
  • Page 64 Maintenance • Always remove battery from the machine before charging. Failure to do so may cause damage to the electrical components and wiring. • Follow the battery charger user's manual when charging. Inspecting Park the machine on level ground. Battery Cover Unlatch battery cover latch and open battery cover.

  • Page 65: Fuses

    Maintenance Charging Remove battery from the machine. Remove all filler plugs. Follow the instructions in the battery ‑ charger user's manual to charge the battery. U P P L E V When battery is fully charged, put filler plugs back in place and install battery. 3570M-0509-030E NOTE •...

  • Page 66: After Use Care

    Maintenance After Use Care • Do not wash the engine, control panel, electrical parts, or tank caps with air breather with running water; water may enter inside and cause rust or damage. • Clean the machine after use; leaving dirt or foreign objects may cause damage. •...

  • Page 67: Storage

    Maintenance Storage • Fire hazard; do not store the machine where there is a possiblity of ignition. • Do not wash the engine or control panel with running water; water may enter inside and cause rust or damage. • Clean the machine before storage; leaving dirt or foreign objects may cause rust or damage.

  • Page 68: Troubleshooting

    Troubleshooting chart below. If the malfunction or abnormal condition is not listed in the chart, or the suggested measure does not solve the problem, consult with your CANYCOM representative. • Some corrective measures listed below require special knowledge and/or equipment.
  • Page 69 Possible Cause Corrective Measure Ref. Out of fuel. →Fill fuel. Page 15 Piston seizure due to →Please contact insufficient or bad oil. your CANYCOM Engine stops abruptly. representative. Other (other than the →Please contact above). your CANYCOM representative. Electrical malfunction.
  • Page 70 Engine overheats. Radiator or cooling fan is →Clean. clogged or blocked. Other (other than the →Please contact above). your CANYCOM representative. Clogged air cleaner. →Clean or replace air Page 43 cleaner element. Excessive fuel Other (other than the →Please contact...
  • Page 71 →Apply brake a few Brake does not work times to dry. Brake well. Other (other than the →Please contact above). your CANYCOM representative. Not properly adjusted. →Adjust. Page 46 Track does not move Other (other than the →Please contact Track smoothly.

  • Page 72: Transporting

    Transporting Hauling Loading and Unloading • Park the transporter (truck) on a level ground. Always use chocks to secure wheels. • Do not allow bystandars to come close to the machine or the transporter when loading or unloading the machine. •...
  • Page 73 Transporting Height 3683M-0701-010US Loading to the Transporter Park the transporter. Secure the wheels with chocks. Place the loading ramps. Secure the hooks of the ramps firmly and flush with the loading deck. Drive the machine slowly backward onto the loading deck. Park the machine according to the instructions in "Parking"...

  • Page 74: Hoisting And Towing

    Transporting Hoisting and Towing • Use hoisting sling of sufficient strength. Always use the slings of the same length when more than one is used. • Always unload the machine before hoisting. • Do not use the wire rope when hoisting. It will damage tracks. Hoisting Attach hoisting slings to 4 lift hooks located on the corners of the machine.
  • Page 75 NOISE LEVEL Model Engine Type Type Speed rpm Left Right Kubota S160 2400 rpm 84.6 dB (A) 84.5 dB (A) 101 dB (A) D1105-E3B NOISE LEVEL evaluated based on factory standard. VIBRATION Vibration Engine Model Rated revolution Steering lever Seat...

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