Clutch/Oil Pump/Gearshift Linkage Service Information; Clutch/Oil Pump/Gearshift Linkage Specifications; Clutch/Oil Pump/Gearshift Linkage Torque Values; Clutch/Oil Pump/Gearshift Linkage Tools - Honda TRX70 Fourtrax 1986 Service Manual

8.CLUTCH/OIL PUMP IGEARSHIFT LINKAGE
SERVICE INFORMATION
TROUBLESHOOTING
RIGHT CRANKCASE COVER
REMOVAL
CLUTCH REMOVAL
CLUTCH OISASSEMBL Y
GEARSHIFT LINKAGE REMOVAL
SERVICE INFORMATION
GENERAL
8 · 1
8·2
8·3
8·4
8· 5
8· 7
GEARSHIFT LINKAGE INSTALLATION 8·7
OIL PUMP 8 ·8
CLUTCH ASSEMBLY 8 · 10
CLUTCH INSTALLATION 8· 11
BRAKE PEDAL PIVOT (Alter '86) 8· 13
RIGHT CRANKCASE COVER
INSTALLATION 8 · 14
• The clutch. gearshift linkage and oil pump can be serviced with the engine installed .
•
If the shift forks, drum end transmission require servicing , remove the engine and separate crankcase (section 101.
SPECIFICATIONS
ITEM
Clutch Spring free length
Disc thickness
P1ate warpage
Clutch center guide 0 .0 .
Drive gear 1.0.
Oil
pump
Tip clearance
Body clearance
End clearance
TORQUE VALUES
Clutch lock nut
Gearshift pedal bolt
Foot peg guard bolt A
Foot peg guard bolt B
Foot peg mounting bolt
Clutch adjusting screw lock nut
Rear fender/foot peg guard bolt
Brake pedal bolt (After ' 86:)
TOO LS
Common
Lock nut wrench,
20
x
24
mm
Extension
Flywheel holder
A
B
mm linl
STANDARD
25 .08 (0.987)
2.55 - 2.6510.100 - 0.1041
3 .35 - 3 .45 (0.132 - 0 .136)
- -
20.930- 20.950 (0 .8240 - 0 .8248)
21 .000 - 21 .021 (0 .8268-0.8276)
0 . ' 5 (0.006)
0 .10 - 0 .15 (0 .004 - 0 .006)
0 .020 - 0 .070 (0.0008-0.0028)
38 - 45
N·m
13.8 - 4 . 5
kg -m ,
27 - 33
ft -lb)
12 - 14 N'm 11 .2 - 1.4 kg-m , 9 - 10 ft-lb)
24 - 30 N' m 12 .4 - 3 .0 kg-m. 17 - 22 ft-Ib)
30- 40
N'm
(3 .0 - 4 .0
kg -m .
22 - 29
ft-Ib)
18 - 25 N·m 11.8 - 2.5 kg -m . 13 - 18 ft-lbl
8 - 12
N'm
1 0 .8 - 1.2
kg-m.
6 - 9
ft-Ib)
10- 14 N'm (1.0 - 1.4 kg-m, 7 - 10 ft-Ib)
24 - 30
N·m
12 .4 - 3 .0
kg-m,
17 -22
ft -Ib)
SERVICE LIMIT
23.1 (0.91)
2.3 (0.09)
3 .0 (0.12)
0 .20 (0.008)
20.90 10.823)
21.05 (0.829)
0.25 (0.0101
0.20 (0.008)
0 .12 (0 .005)
07716 - 0020100
or
07916 - 3710000
or Equivalent commercially available in
U.S.A .
07716 - 0020500 or Equivalent commercially available in U .S.A .
07725 - 0040000
8-1