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FLIR Voyager III Installation Manual

Stabilized maritime thermal and visible-light camera system
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Voyager III
Installation Guide
432-0005-00-12
Revision 100
September 2011

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Summary of Contents for FLIR Voyager III

  • Page 1 Voyager III Installation Guide 432-0005-00-12 Revision 100 September 2011...
  • Page 2 © FLIR Commercial Systems, Inc., 2011. All rights reserved worldwide. No parts of this manual, in whole or in part, may be copied, photocopied, translated, or transmitted to any electronic medium or machine readable form without the prior written permission of FLIR Commercial Systems, Inc.

  • Page 3: Table Of Contents

    CHAPTER 2 Voyager III Reference ............... 27 Introduction....................... 27 Specifications......................27 Parts and Accessories ........................27 System Overview ......................... 29 External Standards....................30 Acronyms........................31 Installation Template....................31 432-0005-00-12 Rev 100 — Voyager III Installation Guide...
  • Page 4 Contents 432-0005-00-12 Rev 100 — Voyager III Installation Guide...

  • Page 5: Chapter 1 Voyager Iii Installation

    CHAPTER 1 This manual describes the physical mounting and electrical connection of the Voyager III system. If you need help or have additional questions, call to speak with our support experts; see the phone numbers on the back cover of this manual.

  • Page 6: Documentation Conventions

    Warnings and Cautions • Voyager III Quick Start Guide (FLIR Doc. # 432-0005-00-11) is a set of double-sided cards that show the functions executed by the various JCU buttons, puck movements, and on-screen symbols. • Voyager III Interface Control Documents (ICD) is a set of CAD drawings with detailed component dimensions, wiring schemes, and mounting dimensions.

  • Page 7: Installation Overview

    Installation Overview Caution: Do not open the Voyager III camera unit for any reason. Disassembly of the camera (including removal of the cover) can cause permanent damage and will void the warranty. Caution: Be careful not to leave fingerprints on the Voyager III camera optics.

  • Page 8: Installation Planning

    360° view. The approximate camera weight is 50 lbs. • Mount the Voyager III camera body as close to the vessel’s center line as possible so you will have a symmetrical view of on-coming traffic, obstacles, and other navigational hazards.

  • Page 9: Jcu Planning

    • Ensure the box has access to power. The Voyager III system power cable connecting the bulkhead box to ship’s power is 10 feet long.

  • Page 10: Physical Installation

    Using a 6.0 mm hex driver, install the red handle and secure with the two socket head screws supplied. Caution: Ensure the red handle is removed from the Voyager III camera body before making cable connections or applying power. Damage to the Voyager III camera body may result if the handle is not removed.

  • Page 11: Voyager Iii Bulkhead Box

    • Provide room for adequate service loops as depicted in the installation drawings supplied. • Using customer-supplied hardware, mount the Voyager III bulkhead box. Refer to the bulkhead box drawings in the Voyager III ICD for detailed instructions. (8.00 in.) 203.20 mm 7.92 mm (0.31 in.)

  • Page 12: Voyager Iii Joystick Control Unit (Jcu)

    0.31 – 1.750 inches (0.79 – 4.45 cm). The clamps are set with the small foot on the clamp facing away from the panel and toward the front of the JCU, as shown below. 432-0005-00-12 Rev 100 — Voyager III Installation Guide...

  • Page 13: Electrical Connections

    Electrical Connections The following sections describe the connections to the Voyager III system. Refer to the NMEA 0183 Standard for details on interconnecting the Voyager III with other marine electronic devices. Caution: During installation, ensure the main sensor cable exiting the Voyager III camera body maintains a minimum bend radius of five inches, is not in contact with sharp edges, and is not pinched between any mounting surface.

  • Page 14: Proper Grounding

    M5 ground stud M5 ground stud Main Sensor Cable After routing the main sensor cable between the Voyager III camera body and the bulkhead box, prepare it for termination inside the bulkhead box as described in the following procedures. The following tools and documents are recommended to complete the job: •...
  • Page 15 As shipped, the standard cables have flying leads that are labeled and Step 5. grouped for additional preparation. Refer to the Voyager III bulkhead box description in the ICD. 432-0005-00-12 Rev 100 — Voyager III Installation Guide...
  • Page 16 Carefully fold the metal braid back over the gland barrel as shown. Step 12. Trim the metal braid so that the braid is 2 mm past the black O-ring. Step 13. 2 mm 432-0005-00-12 Rev 100 — Voyager III Installation Guide...
  • Page 17 Step 15. You are now ready to prepare the cable ends for connection to the bulkhead box’s internal terminal blocks and connectors. Refer to the Voyager III bulkhead box description in the ICD. Note: All trim lengths are terminated wire lengths—the wire and the specific termination are included in the length.
  • Page 18 The wires for J5 and J6 will need to be prepared in a fashion similar to Step 7. the following progression. Carefully measure, cut, and strip each wire as described in the Voyager III bulkhead box description in the ICD. Slide the outer insulation off. Separate the inner wires.
  • Page 19 Secondary Video In to J10 Refer to the ICD for details of the bulkhead box connections or review the following graphic (also inside the cover door of the bulkhead box) for a color-coded guide. 432-0005-00-12 Rev 100 — Voyager III Installation Guide...
  • Page 20 Video Tracker module is removed from the bulkhead box for service or repair and you want to continue using the camera system without it. The PCB is provided in a separate bag in the bulkhead box. 432-0005-00-12 Rev 100 — Voyager III Installation Guide...

  • Page 21: Ship Power, Ship Video, Ethernet, And Nmea

    Ship Power, Ship Video, Ethernet, and NMEA Prepare the ship power input cable (4104680)—Carefully measure, Step 1. cut, and strip each wire as described in the Voyager III bulkhead box description in the ICD. When this is done, terminate to terminal block J1.

  • Page 22: Nmea Interface

    Voyager III), you will need to supply the following: • 3-wire cable from the NMEA device to the Voyager III bulkhead box • NMEA multiplexer if the input to the Voyager III system does not come from a multi-function display that acts as a multiplexer Note: The Voyager III does not support the NMEA 0183-HS (High Speed) protocol.

  • Page 23: Control Station Installation

    When a multi-function display (MFD) is used as the NMEA talker, it functions as a multiplexer, and incoming messages from the radar and other NMEA talker devices are passed through the MFD to the Voyager III. Most MFDs let you select the required messages and output them using an available NMEA 0183 port.
  • Page 24 Single JCU, Switch/Router with POE If you have an Ethernet switch or router on-board that does not supply PoE, then you must install a PoE injector (FLIR part number 4121837 or equivalent) between the port on your switch/router and the JCU. For this configuration, you must supply an additional Ethernet cable of the appropriate length.
  • Page 25 Single JCU, Switch/Router without PoE Multiple JCU Installation With the Voyager III system, more than one joystick control unit (JCU) can be used to control a camera. Depending on whether your network switch provides PoE, this configuration is set up in the same way as option 2 or 3 for the single JCU.

  • Page 26: Digital Video Installation

    A computer can be interconnected over a shared Ethernet network to control the Voyager III camera and view digital video. It is connected in the same way as a JCU directly to a switch or router; but in the case of the computer, no PoE injector is needed since it has its own power source.
  • Page 27 The following illustration shows an example with two Ethernet JCU connections, a computer with digital video on the same LAN, and two analog video displays. 432-0005-00-12 Rev 100 — Voyager III Installation Guide...
  • Page 28 Electrical Connections 432-0005-00-12 Rev 100 — Voyager III Installation Guide...

  • Page 29: Chapter 2 Voyager Iii Reference

    The Voyager III system includes the thermal imaging components listed in Table 2.1. If the components you have are different from those listed here, please contact FLIR immediately using the contact information printed on the back of this guide. 432-0005-00-12 Rev 100 — Voyager III Installation Guide...
  • Page 30 Quick Start Guide Provided on CD and printed 432-0005-00-11 Installation Guide Provided on CD and printed 432-0005-00-12 Table 2.2 lists the optional accessories you can purchase for your Voyager III system. Voyager III Accessories TABLE 2.2 Accessories Description Part Number...

  • Page 31: System Overview

    BNC Terminated, 75’ 308-0164-75 BNC Terminated, 100’ 308-0164-100 Power Accessory Injector – DC/DC PoE 4113746 System Overview Table 2.3 lists general characteristics of your Voyager III system. Voyager III Overview TABLE 2.3 Attribute Value General Size 15” x 23” Weight 45 lb.

  • Page 32: External Standards

    -50°C to 85°C Vibration Per MIL-STD-810 External Standards Table 2.4 lists other sources of information and standards definitions that may be useful during the installation of your Voyager III camera. External References TABLE 2.4 Standard Description ANSI/SCTE 01 2006 “F”...

  • Page 33: Acronyms

    Volts, Direct Current Visible Installation Template The next page is a template for use during installation of the camera. If you print this template, verify that the scale is correct before using. 432-0005-00-12 Rev 100 — Voyager III Installation Guide...
  • Page 34 Installation Template 432-0005-00-12 Rev 100 — Voyager III Installation Guide...

  • Page 35: Important Note

    Voyager III Camera Body Template Important Note: PDF page size: 8.5 x11in. Template should print 1:1 Due to variation in software and printers, please verify scales below before modifying mounting surface. FITS Voyager III PN 432-0005-XX 2.00 in. 51 mm...
  • Page 36 Installation Template 432-0005-00-12 Rev 100 — Voyager III Installation Guide...
  • Page 37 NOTES...
  • Page 38 PH:+ 1 888 747 3547 (Apps) FX: + 1 805 685 2711 sales@flir.com EUROPE CS Eurasian Headquarters FLIR Systems CVS BV Charles Petitweg 21 4847 NW Teteringen - Breda Netherlands PH: + 31 (0) 765 79 41 94 FX: + 31 (0) 765 79 41 99 flir@flir.com...

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