Cleco 11PHH Instruction Manual
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Cleco 11PHH Instruction Manual

Pulse nutsetter without shutoff
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Instruction Manual
P1991BA/EN
2014-06
11PHH
Pulse nutsetter without shutoff
For additional product information visit our website at http://www.apexpowertools.eu

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Summary of Contents for Cleco 11PHH

  • Page 1 Instruction Manual P1991BA/EN 2014-06 11PHH Pulse nutsetter without shutoff For additional product information visit our website at http://www.apexpowertools.eu...
  • Page 2 <…> identifies an index, see 8 Spare parts, page 27. In graphics: identifies movement in a direction. identifies function and force. In graphic illustrations: If not absolutely essential, 11PHH (air from bottom) is illustrated. P1991BA/EN 2014-06 1991a_ Deckblatt_en.fm, 12.06.2014...
  • Page 3 Model Key × × Max. capacity Output drive 11 –11 Nm Q – Quick change chuck 1/4" 2 – External square 1/4" 3 – External square 3/8" Design Speed P – Pistol grip 65 – 6500 rpm Pulse mechanism 2. Air Inlet H –...
  • Page 4 P1991BA/EN 2014-06 1991a_ Deckblatt_en.fm, 12.06.2014...

  • Page 5: Table Of Contents

    Spare parts Pistol grip 11PHH…....................28 Pistol grip 11PHHA… ....................30 Motor unit ........................32 Pulse unit........................34 Equipment order list ....................36 Technical data Dimensions 11PHH… in mm ..................37 Dimensions 11PHHA… in mm................... 38 P1991BA/EN 2014-06 P1991BA-EN_2014-06_11PHHIVZ.fm, 12.06.2014...
  • Page 6 Performance Data ..................... 38 Service Disposal P1991BA/EN 2014-06 P1991BA-EN_2014-06_11PHHIVZ.fm, 12.06.2014...

  • Page 7: Safety

    Safety Safety Warnings and notes Warning notes are identified by a signal word and a pictogram: • The signal word describes the severity and the probability of the impending danger. • The pictogram describes the type of danger. WARNING! Potentially hazardous situation for health and safety. If this warning is not observed, death or serious injury may occur.

  • Page 8: Operator Training

    Sound level in the area of the user > 80 dB(A), danger of hearing damage • Wear hearing protection. Designated use The 11PHH is designed exclusively for fastening and releasing threaded fasteners. • Do not use it as a hammer. •...

  • Page 9: Items Supplied

    Items supplied Items supplied Check shipment for transit damage and ensure that all items have been supplied: 1 11PHH 1 This instruction manual 1 Declaration of Conformity 1 Hex wrench (WAF 2) Product description Operation and functional elements 11PHHA… Alternative position 11PHH…...

  • Page 10: Options

    Before initial operation Options Protective sleeve Order No. 937447PT – 11PHH… Order No. 937442PT – 11PHHA… Before initial operation Air supply Parameter Data Air hose Inner diameter 3/8" (ø 9.5 mm), maximum length 5 m  Air inlet 1/4" NPT, inner diameter 7.5 mm...

  • Page 11: Change Air Inlet: Top / Bottom (Only On 11Phha)

    Before initial operation Oils according to DIN 51524 / ISO 3498 Order Packaging Name ARAL ESSO Mobil Klüber SHELL unit Liter Aralub Energol Polyelis 32 Nuto Hydraol D.T.E.Oil Light Molina 32 933090 HL32 Crukolan 32 EE 100 HL 32 Olna 32 H 32 Vactra Oil Light Molina 22...
  • Page 12 Before initial operation 4.4.1 Setting the torque Settings example: Tightening: 8 Nm Screw M5: 8.8  Set speed to approximately 4400 Example: 8 Nm Speed Abb. 4-1  To achieve better repeat precision for fastenings, throttle the speed back at the tool until the required torque is achieved at the end of rotation of the fastening.

  • Page 13: Troubleshooting

    Before initial operation Troubleshooting Error Possible causes Measures and remedies Tool too strong Torque set too high  Reduce the torque setting, see 4.4.2 Changing Torque, page 12 Tool too weak Working pressure too low Check the cross section of the ...
  • Page 14 Before initial operation P1991BA/EN 2014-06 1994b_1_5_en-bedingt.fm, 12.06.2014...

  • Page 15: Maintenance

    Maintenance Maintenance CAUTION! Danger of injury due to unintentional activation – before service, disconnect the tool from the compressed air supply. Service schedule Regular service reduces operating faults, repair costs and downtime. Maintenance Rundowns Measures interval 100.000  Check the suspension bail for functional safety. Check the air hose for wear.

  • Page 16: Fill Reserve Oil

    Maintenance 5.1.1 Calculating a customer-specific maintenance plan A service interval W(1,2,3) depends on the following factors: Factor Value assumed in Description 6.1, "Maintenance plan" V1 = 100,000 Number of rundowns after which a maintenance measure is pre- V2 = 500,000 scribed by Apex Tool Group.
  • Page 17 Maintenance Align both ends as shown in the picture (internal equalization hole is opened).   To avoid air pockets, fill the filling hole full of oil.  Position the injector so that it has a sealing effect and add reserve oil until distance X for spacer <B2>...

  • Page 18: Complete Oil Filling

    Maintenance Complete oil filling If no more pulses are generated, or if the pulse unit has been removed and refitted, the pulse unit must be completely refilled with oil: Oil order No. 925715, ESSO-UNIVIS HVI26, approx. 2 liters, temperature 20 ±5 °C ...
  • Page 19 Maintenance Uncouple the pulse unit and unscrew the Position the injector so that it has a sealing   adapter. effect and add reserve oil until distance X for spacer <B2> is achieved.  To avoid air pockets, fill the filling hole full of oil. ...
  • Page 20 Maintenance Empty side P1991BA/EN 2014-06 1994c_Wartung_en-bedingt.fm, 12.06.2014...

  • Page 21: Disassembly Instructions

    Disassembly instructions Disassembly instructions <…> Please refer to 8 Spare parts, page 27 and 8.5 Equipment order list, page 36 Remove motor unit Changing blades Changing bearings / rotor <C3> <C3> <C2> <61> <54> <C1> <59> <C1> <59> P1991BA/EN 2014-06 1994d_Reparatur_en-bedingt.fm, 12.06.2014...

  • Page 22: Remove Throttle Valve

    Disassembly instructions Remove throttle valve Spring force! WAF 3/ Remove pulse unit WAF 1/2" CAUTION! Skin irritation in case of direct contact with oil. Wear protective gloves. <D3> CAUTION! Hydraulic blade is under spring pressure! Wear protective goggles. <84> <D2> <D1>...

  • Page 23: Assembly Instructions

    Assembly instructions Assembly instructions <…> Please refer to 8 Spare parts, page 27 and 8.5 Equipment order list, page 36 Install motor unit CAUTION! • Only perform installation in accordance with exploded drawing, see 8.3 Motor unit, page 32. Incorrect installation can lead to uncontrolled reactions, e.g. unexpected start-up or parts being hurled out.
  • Page 24 Assembly instructions 7.1.1 Install rotor cover <54> <C8> <55> <59> Base <C4> <C5> 0.02 <C4> <C6> 0.03 <C5> <C7> 0.04 <C6> 0.05 <C7> 1. Press <59> in with <C4>, see X. Thickness gage = 0.03 mm max. 2 mm 2. Examine Y with thickness gage. If dimension > Y, step 1 with support <C5>, <C6>, <C7> repeat. <C8>...

  • Page 25: Install Pulse Unit

    Assembly instructions Install pulse unit NOTE To prevent damage, lubricate the gaskets and O-rings using grease (order no. 914392) before assembly. 7.2.1 Assembling the hydraulic blades <97> <93> <98> <93> <F1> <F1> <97> <95> <94> <96> (2×) (2×) WAF 1/2" <F2>...
  • Page 26 Assembly instructions P1991BA/EN 2014-06 1994d_Reparatur_en-bedingt.fm, 12.06.2014...

  • Page 27: Spare Parts

    Spare parts NOTE Only Cleco original spare parts should ever be used. Using other parts could lead to inferior performance and increased maintenance requirements. If non-original spare parts are installed, the tool manufacturer is entitled to declare all warranty obligations for null and void.

  • Page 28: Pistol Grip 11Phh

    Spare parts Pistol grip 11PHH… Adhesive, order no. 914860 Grease, order no. 914392 P1991BA/EN 2014-06 1991e_Ersatzteile_en.fm, 12.06.2014...
  • Page 29 Spare parts 1)Order no. 2)Quantity 3)Part of motor service kit K1 order no. 936158 4)Dimensions P1991BA/EN 2014-06 1991e_Ersatzteile_en.fm, 12.06.2014...

  • Page 30: Pistol Grip 11Phha

    Spare parts Pistol grip 11PHHA… Adhesive, order no. 914860 Grease, order no. 914392 P1991BA/EN 2014-06 1991e_Ersatzteile_en.fm, 12.06.2014...
  • Page 31 Spare parts 1)Order no. 2)Quantity 3)Part of motor service kit K1 order no. 936158 4)Dimensions P1991BA/EN 2014-06 1991e_Ersatzteile_en.fm, 12.06.2014...

  • Page 32: Motor Unit

    Spare parts Motor unit Axial clearance, see 7.1.1 Install rotor cover, page 24 P1991BA/EN 2014-06 1991e_Ersatzteile_en.fm, 12.06.2014...
  • Page 33 Spare parts 1)Order no. 2)Quantity 3)Part of motor service kit K1 order no. 936158 4)Dimensions P1991BA/EN 2014-06 1991e_Ersatzteile_en.fm, 12.06.2014...

  • Page 34: Pulse Unit

    Spare parts Pulse unit Tightening torque, see 7.2 Install pulse unit, page 25 For disassembly, note the position of the balls in the control disc. Reassemble balls in the same position. P1991BA/EN 2014-06 1991e_Ersatzteile_en.fm, 12.06.2014...
  • Page 35 Spare parts 1)Order no. 2)Quantity 3) Part of hydraulic service kit K2, order no. 936210 4)Dimensions TAB 8.4 Order no. <84> <93> <112> <113> <114> <115> <116> <117> <118> <119> <120> 11PHH652 1/4" 936039 935660 915345 904693 915346 11PHHA652 – –...

  • Page 36: Equipment Order List

    Spare parts Equipment order list 1)Order no. P1991BA/EN 2014-06 1991e_Ersatzteile_en.fm, 12.06.2014...

  • Page 37: Technical Data

    Technical data Technical data Dimensions 11PHH… in mm Order no. 11PHH653 11PHH652 11PHH65Q Abb. 9-1 P1991BA/EN 2014-06 1991f_TechnDaten_en.fm, 12.06.2014...

  • Page 38: Dimensions 11Phha

    Technical data Dimensions 11PHHA… in mm Order no. 11PHHA653 11PHHA652 11PHHA65Q Abb. 9-2 Performance Data Order no. Recommended Idling Air consumption torque range speed /min min. max. Idling Pulses 11PHH652 0.78 1/4" 11PHHA652 0.84 11PHH653 0.79 3/8" 6500 < 0.30 <...
  • Page 39 Service Service NOTE In the event of repairs, send the complete 11PHH to Apex Tool Group. Repairs may only be carried out by authorized personnel. Opening the tool will invalidate the warranty. Disposal CAUTION! Injuries and environmental damage from improper disposal.
  • Page 40 POWER TOOLS SALES & SERVICE CENTERS Please note that all locations may not service all products. Contact the nearest Apex Tool Group Sales & Service Center for the appropriate facility to handle your service requirements. Sales Center Service Center NORTH AMERICA | SOUTH AMERICA Detroit, Michigan Louisville, Kentucky Lexington, South Carolina...

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