Siemens RUGGEDCOM RSG2200 Installation Manual

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RUGGEDCOM RSG2200
Installation Guide
10/2013
Preface
Introduction
Installing Device
Communication Ports
Technical Specifications
Dimension Drawings
Certification
1
2
3
4
5
6

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Summary of Contents for Siemens RUGGEDCOM RSG2200

  • Page 1 Preface Introduction Installing Device RUGGEDCOM RSG2200 Communication Ports Technical Specifications Dimension Drawings Installation Guide Certification 10/2013...
  • Page 2: Security Information

    Warranty Siemens warrants this product for a period of five (5) years from the date of purchase, conditional upon the return to factory for maintenance during the warranty term. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void.
  • Page 3: Table Of Contents

    RUGGEDCOM RSG2200 Installation Guide Table of Contents Table of Contents Preface ........................ Alerts ..............................v Related Documents ..........................v Accessing Documentation ........................v Training .............................. vi Customer Support ..........................vi Chapter 1 Introduction ......................1.1 Feature Highlights ........................1 1.2 Ports, Controls and Indicator LEDs ....................2 Chapter 2 Installing Device ....................
  • Page 4 RUGGEDCOM RSG2200 Table of Contents Installation Guide 3.3.2 Removing an SFP Optical Port ..................23 3.4 GBIC Optic Ethernet Ports ......................24 3.4.1 Installing a GBIC Optical Port ................... 24 3.4.2 Removing a GBIC Optical Port ..................25 Chapter 4 Technical Specifications ..................
  • Page 5: Preface

    Installation Guide Preface Preface This guide describes the RUGGEDCOM RSG2200. It describes the major features of the device, installation, commissioning and important technical specifications. It is intended for use by network technical support personnel who are responsible for the installation, commissioning and maintenance of the device.
  • Page 6: Training

    Siemens sales representative. Customer Support Customer support is available 24 hours, 7 days a week for all Siemens customers. For technical support or general information, please contact Customer Support at: Toll Free (North America): 1 866 922 7975...
  • Page 7: Introduction

    Introduction Introduction The RUGGEDCOM RSG2200 is a rugged, fully managed, modular Ethernet switch specifically designed to operate reliably in electrically harsh and climatically demanding utility substation, railway and industrial environments. The RSG2200’s superior rugged hardware design coupled with the embedded Rugged Operating System (ROS) provides improved system reliability and advanced cyber security and networking features, making it ideally suited for creating Ethernet networks for mission-critical, real-time, control applications.
  • Page 8: Ports, Controls And Indicator Leds

    Chapter 1 RUGGEDCOM RSG2200 Introduction Installation Guide ▪ Exceeds IEC 61850-3 (electric utility substations) ▪ Exceeds IEC 61800-3 (variable speed drive systems) ▪ Exceeds NEMA TS-2 (traffic control equipment) ▪ Exceeds IEC 61000-6-2 (generic industrial environment) • -40 to 85 °C (-40 to 185 °F) operating temperature (no fans) •...
  • Page 9 RUGGEDCOM RSG2200 Chapter 1 Installation Guide Introduction • Orange (Solid) = Half duplex mode • Off = No link detected When Speed mode is selected, these LEDs indicate the port speed. • Green (Solid) = 1000 Mb/s • Green (Blinking) = 100 Mb/s •...
  • Page 10 RUGGEDCOM RSG2200 Chapter 1 Installation Guide Introduction Ports, Controls and Indicator LEDs...
  • Page 11: Installing Device

    This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void. Changes or modifications not expressly approved by Siemens AG could invalidate specifications, test results, and agency approvals, and void the user's authority to operate the equipment.
  • Page 12: Mounting The Device To A Rack

    Chapter 2 RUGGEDCOM RSG2200 Installing Device Installation Guide The following sections describe the various methods of mounting the device: • Section 2.1.1, “Mounting the Device to a Rack” • Section 2.1.2, “Mounting the Device on a DIN Rail” • Section 2.1.3, “Mounting the Device to a Panel”...
  • Page 13: Mounting The Device On A Din Rail

    RUGGEDCOM RSG2200 Chapter 2 Installation Guide Installing Device Section 2.1.2 Mounting the Device on a DIN Rail For DIN rail installations, the RSG2200 can be equipped with panel/DIN rail adapters pre-installed on each side of the chassis. The adapters allow the device to be slid onto a standard 35 mm (1.4 in) DIN rail.
  • Page 14: Connecting Power

    Chapter 2 RUGGEDCOM RSG2200 Installing Device Installation Guide Figure 4: Panel Mounting 1. Screw 2. Panel/DIN Rail Adaptor Install the supplied screws to secure the adapters to the panel. Section 2.2 Connecting Power The RSG2200 supports single or dual redundant AC and/or DC power supplies. The use of two power modules is recommended to provide redundancy and load balancing.
  • Page 15: Connecting Ac Power

    RUGGEDCOM RSG2200 Chapter 2 Installation Guide Installing Device • Equipment must be installed according to applicable local wiring codes and standards. The following sections describe how to connect power to the device: • Section 2.2.1, “Connecting AC Power” • Section 2.2.2, “Connecting DC Power”...
  • Page 16: Connecting Dc Power

    Chapter 2 RUGGEDCOM RSG2200 Installing Device Installation Guide Figure 5: Terminal Block Wiring 1. Screw-Type Terminal Block 2. Pluggable Terminal Block 3. Jumper 4. Positive/Live (+/L) Terminal 5. Negative/Neutral (-/N) Terminal (-/N) 6. Surge Ground Terminal 7. Chassis Ground Terminal Connect the negative wire from the power source to the negative/neutral (-/N) terminal on the terminal block.
  • Page 17 RUGGEDCOM RSG2200 Chapter 2 Installation Guide Installing Device NOTE The screw-type terminal block is installed using Philips screws and compression plates, allowing either bare wire connections or crimped terminal lugs. Use #6 size ring lugs for secure, reliable screws, which must be removed to make connections.
  • Page 18: Wiring Examples

    Chapter 2 RUGGEDCOM RSG2200 Installing Device Installation Guide Section 2.2.3 Wiring Examples The following illustrate how to connect power to single and dual power supplies. Figure 7: Single AC Power Supply Figure 8: Single DC Power Supply Wiring Examples...
  • Page 19 RUGGEDCOM RSG2200 Chapter 2 Installation Guide Installing Device Figure 9: Dual AC Power Supply Figure 10: Dual DC Power Supply Wiring Examples...
  • Page 20: Connecting The Failsafe Alarm Relay

    Chapter 2 RUGGEDCOM RSG2200 Installing Device Installation Guide Figure 11: Dual AC/DC Power Supply Section 2.3 Connecting the Failsafe Alarm Relay The failsafe relay can be configured to latch based on alarm conditions. The NO (Normally Open) contact is closed when the unit is powered and there are no active alarms. If the device is not powered or if an active alarm is configured, the relay opens the NO contact and closes the NC (Normally Closed) contact.
  • Page 21: Grounding The Device

    RUGGEDCOM RSG2200 Chapter 2 Installation Guide Installing Device Figure 12: Failsafe Alarm Relay Wiring 1. Normally Open 2. Common 3. Normally Closed Section 2.4 Grounding the Device The RSG2200 chassis ground terminal uses a #6-32 screw. It is recommended to terminate the ground connection with a #6 ring lug and torque it to 1.7 N·m (15 lbf·in).
  • Page 22: Cabling Recommendations

    Section 2.6.1 Protection On Twisted-Pair Data Ports Siemens does not recommend the use of copper cabling of any length for critical, real-time substation automation applications. All copper Ethernet ports on RUGGEDCOM products include transient suppression circuitry to protect against damage from electrical transients and conform with IEC 61850-3 and IEEE 1613 Class 1 standards.
  • Page 23: Gigabit Ethernet 1000Base-Tx Cabling Recommendations

    Installation Guide Installing Device Siemens also does not recommend using copper Ethernet ports to interface with devices in the field across distances that could produce high levels of ground potential rise (i.e. greater than 2500 V), during line-to-ground fault conditions.
  • Page 24 RUGGEDCOM RSG2200 Chapter 2 Installation Guide Installing Device Gigabit Ethernet 1000Base-TX Cabling Recommendations...
  • Page 25: Communication Ports

    RUGGEDCOM RSG2200 Chapter 3 Installation Guide Communication Ports Communication Ports The RSG2200 can be equipped with various types of communication ports to enhance its abilities and performance. With five available slots, the RSG2200 supports a variety of one- or two-port fiber or copper Ethernet module of various speeds with up to nine 1 Gbps ports.
  • Page 26: Copper Ethernet Ports

    Chapter 3 RUGGEDCOM RSG2200 Communication Ports Installation Guide Section 3.1 Copper Ethernet Ports The RSG2200 supports several 10/100/1000Base-TX Ethernet ports that allow connection to standard Category 5 (CAT-5) unshielded twisted-pair (UTP) cables with either RJ45 male connectors. The RJ45 connectors are directly connected to the chassis ground on the device and can accept CAT-5 shielded twisted-pair (STP) cables.
  • Page 27: Fiber Optic Ethernet Ports

    RUGGEDCOM RSG2200 Chapter 3 Installation Guide Communication Ports Name Description 10/100Base-TX 1000Base-TX BI_DA- Transmit Data- or Bi-Directional Reserved (Do Not Connect) Reserved (Do Not Connect) For specifications on the available copper Ethernet ports, refer to Section 4.4, “Copper Ethernet Port Specifications”.
  • Page 28: Installing An Sfp Optical Port

    To install an SFP optical port, do the following: CAUTION! Electrical hazard – risk of damage to equipment. Use only components certified by Siemens with RUGGEDCOM products. Damage to the module and device may occur if compatibility and reliability have not been properly assessed.
  • Page 29: Removing An Sfp Optical Port

    RUGGEDCOM RSG2200 Chapter 3 Installation Guide Communication Ports Figure 26: Installing an SFP Optical Port (Typical) 1. SFP Optical Port 2. Metal Bail-Latch Remove the dust cover from the port. Connect a cable to the port and test the connection.
  • Page 30: Gbic Optic Ethernet Ports

    To install a GBIC optical port, do the following: CAUTION! Electrical hazard – risk of damage to equipment. Use only components certified by Siemens with RUGGEDCOM products. Damage to the module and device may occur if compatibility and reliability have not been properly assessed.
  • Page 31: Removing A Gbic Optical Port

    RUGGEDCOM RSG2200 Chapter 3 Installation Guide Communication Ports Figure 29: Installing a GBIC Optical Port 1. GBIC Optical Port Module 2. GBIC Optical Port 3. Locking Latch Release the latches and make sure the module is locked in place. Remove the dust cover from the port.
  • Page 32 Chapter 3 RUGGEDCOM RSG2200 Communication Ports Installation Guide Figure 30: Removing a GBIC Optical Port 1. GBIC Optical Port Module 2. GBIC Optical Port 3. Locking Latch Store the port in an ESD-safe bag or other suitable ESD-safe environment, free from moisture and stored at the proper temperature (-40 to 85 °C or -40 to 185 °F).
  • Page 33: Technical Specifications

    RUGGEDCOM RSG2200 Chapter 4 Installation Guide Technical Specifications Technical Specifications The following sections provide important technical specifications related to the device and available modules: • Section 4.1, “Power Supply Specifications” • Section 4.2, “Failsafe Relay Specifications” • Section 4.3, “Supported Networking Standards”...
  • Page 34: Supported Networking Standards

    NOTE • Maximum segment length is greatly dependent on factors such as fiber quality, and the number of patches and splices. Consult a Siemens sales associate when determining maximum segment distances. • All optical power numbers are listed as dBm averages.
  • Page 35: Fiber Optic Ethernet Port Specifications

    RUGGEDCOM RSG2200 Chapter 4 Installation Guide Technical Specifications Fixed Gigabit Transceivers Wiring Maximum Order Code Connector Duplex Cable Type Isolation Standard Distance CG01 RJ45 FDX/HDX > Category 5 TIA/EIA T568A/B 100 m (328 ft) 1.5 kV Shielded or unshielded. Auto-crossover and auto-polarity.
  • Page 36: Fast Ethernet (10/100 Mbps) Optical Specifications

    Chapter 4 RUGGEDCOM RSG2200 Technical Specifications Installation Guide Section 4.5.2 Fast Ethernet (10/100 Mbps) Optical Specifications Cable Tx λ Maximum Power Order Connector Tx min. Tx max. Mode Type (typ.) Sensitivity Saturation Distance Budget Code Type (dBm) (dBm) (µm) (nm)
  • Page 37: Operating Environment

    Chapter 4 Installation Guide Technical Specifications Typical distance. The maximum segment length is greatly dependent on factors such as fiber quality, and the number of patches and splices. Consult a Siemens sales associates when determining maximum segment distances. SFP Gigabit Transceivers...
  • Page 38: Dimension Drawings

    Chapter 4 RUGGEDCOM RSG2200 Technical Specifications Installation Guide Section 4.7 Mechanical Specifications Parameter Value Dimensions Refer to Chapter 5, Dimension Drawings Weight 4.8 kg (10.6 lbs) Ingress Protection IP40 (1 mm or 0.04 in objects) Enclosure 18 AWG Galvanized Steel...
  • Page 39: Dimension Drawings

    RUGGEDCOM RSG2200 Chapter 5 Installation Guide Dimension Drawings Dimension Drawings NOTE All dimensions are in millimeters, unless otherwise stated. 438.15 Figure 31: Overall Dimensions...
  • Page 40 Chapter 5 RUGGEDCOM RSG2200 Dimension Drawings Installation Guide 32.76 21.08 11.68 479.29 461.01 4.57 Figure 32: Rack Mount Dimensions...
  • Page 41 RUGGEDCOM RSG2200 Chapter 5 Installation Guide Dimension Drawings 486.4 476.3 10.4 11.7 Figure 33: Panel and DIN Rail Mount Dimensions...
  • Page 42 RUGGEDCOM RSG2200 Chapter 5 Installation Guide Dimension Drawings...
  • Page 43: Certification

    RUGGEDCOM RSG2200 Chapter 6 Installation Guide Certification Certification The RSG2200 device has been thoroughly tested to guarantee its conformance with recognized standards and has received approval from recognized regulatory agencies. • Section 6.1, “Agency Approvals” • Section 6.2, “FCC Compliance”...
  • Page 44: Emi And Environmental Type Tests

    Chapter 6 RUGGEDCOM RSG2200 Certification Installation Guide Section 6.4 EMI and Environmental Type Tests The RSG2200 has passed the following EMI and environmental tests. IEC 61850-3 EMI Type Tests NOTE • In the case of an all fiber port configuration, this product meets all Class 2 requirements. Otherwise, all Class 1 requirements are met for copper ports.
  • Page 45 RUGGEDCOM RSG2200 Chapter 6 Installation Guide Certification Test Description Test Levels Severity Levels IEC 61000-4-11 Voltage Dips and A.C. Power Ports 100% for 5 periods Interrupts (A. C. 100% for 50 periods Power Ports) IEC 61000-4-12 Damped Oscillatory Signal Ports 2.5 kV Common,...
  • Page 46: Environmental Type Tests

    Chapter 6 RUGGEDCOM RSG2200 Certification Installation Guide IEEE 1613 (C37.90.x) EMI Immunity Type Tests NOTE The RSG2200 meets Class 2 requirements for an all-fiber configuration and Class 1 requirements for copper ports. Test Description Test Levels IEEE C37.90.3 Enclosure Contact...

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