Ford Windstar 2000 Workshop Manual

Ford Windstar 2000 Workshop Manual

Wipers and washers
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2000 Windstar Workshop Manual
SECTION 501-16: Wipers and Washers
DIAGNOSIS AND TESTING
Wipers and Washers
Refer to Wiring Diagrams Cell 81, Interval Wiper/Washer for schematic and connector information.
Refer to Wiring Diagrams Cell 82, Liftgate Wiper/Washer for schematic and connector information.

Special Tool(s)

73 Digital Multimeter
105-R0051 or equivalent
Worldwide Diagnostic System (WDS)
418-F224,
New Generation STAR (NGS) Tester
418-F052, or equivalent scan tool

Principles of Operation

The front wipers and washer are controlled by the front electronic module (FEM). The front washer/wiper portion of the multifunction switch is hardwired to the FEM. When the switch is
moved to the desired position, the FEM processes this information and outputs the appropriate command(s) to one of several hardwired relays which control the front wiper motor speeds or
front washer pump actuation. Fault management of the front wiper provides limited front wiper functionality in the event of a failure of the front wiper/washer switch or an ignition switch
failure transmitted by the instrument cluster module.
The front washer pump is hardwired to the FEM which will actuate the pump when the front wiper/washer portion of the multifunction switch is moved to the wash position.
The rear wiper and washer are controlled by the FEM. The rear wiper/washer portion of the multifunction switch is hardwired to the FEM. When the switch is moved to the desired position,
the FEM processes this information and outputs the appropriate command(s) to a hardwired relay which controls the rear wiper motor speeds, and rear washer pump actuation.
Inspection and Verification
1. Verify the customer concern by operating the wiper and washer.
2. Visually inspect for obvious signs of mechanical and electrical damage.

Visual Inspection Chart

Mechanical
Windshield wiper blade
Binding wiper arm and pivot shaft
Rear wiper motor
Empty windshield washer reservoir
Kinked or broken washer hoses
3. If the scan tool does not power up, refer to the scan tool manual.
4. Carry out the DATA LINK DIAGNOSTIC TEST. If the scan tool responds with:
CKT914, CKT915 or CKT70 = ALL ECUS NO RESP/NOT EQUIP, refer to
NO RESP/NOT EQUIP for FEM, go to Pinpoint Test A.
System passed, retrieve and record the Continuous diagnostic trouble codes (DTCs), erase the continuous DTCs and carry out self-test diagnostics for the FEM.
5. If the DTCs retrieved are related to the concern, go to FEM Diagnostic Trouble Code (DTC) Index to continue diagnostics.
6. If no DTCs related to the concern are retrieved, proceed to Symptom Chart to continue diagnostics.
FEM Diagnostic Trouble Code (DTC) Index

Diagnostic Trouble Code (DTC) Index

DTC
Description
B1241 Wiper Washer Rear Pump Relay Circuit Short to Battery
B1243 Express Window Down Switch Circuit Short to Battery
B1244 Wiper Rear Motor Run Relay Circuit Failure
B1245 Wiper Rear Motor Run Relay Circuit Short to Battery
B1254 Air Temperature External Sensor Circuit Failure
B1294 Battery Power Relay Circuit Short to Battery
B1304 Accessory Delay Relay Coil Circuit Short to Battery
B1308 Oil Level Switch Circuit Short to Ground
http://www.fordtechservice.dealerconnection.com/pubs/content/~WSYW/~MUS~LEN/21/S...
Electrical
Battery junction box (BJB):
Fuse 2 (10A)
Fuse 23 (15A)
Fuse 5 (30A)
Fuse 8 (25A)
Windshield wiper motor
Rear wiper motor
Windshield washer pump
Rear washer pump
Connectors
Multifunction switch
Rear wiper/washer switch
Section
Source
FEM
FEM
FEM
FEM
FEM
FEM
FEM
FEM
418-00.
Action
GO to
Pinpoint Test
REFER to
Section
GO to
Pinpoint Test
GO to
Pinpoint Test
REFER to
Section
REFER to
Section
417-01,
Section 417-02
REFER to
Section
REFER to
Section
Page 1 of 30
2000 Windstar Workshop Manual
Procedure revision date: 12/16/2003
F.
501-11.
C.
C.
413-08.
or
Section
501-14B.
501-11.
413-01.
4/1/2010

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Summary of Contents for Ford Windstar 2000

  • Page 1 2000 Windstar Workshop Manual Page 1 of 30 SECTION 501-16: Wipers and Washers 2000 Windstar Workshop Manual DIAGNOSIS AND TESTING Procedure revision date: 12/16/2003 Wipers and Washers Refer to Wiring Diagrams Cell 81, Interval Wiper/Washer for schematic and connector information. Refer to Wiring Diagrams Cell 82, Liftgate Wiper/Washer for schematic and connector information.
  • Page 2 2000 Windstar Workshop Manual Page 2 of 30 B1309 Power Door Lock Circuit Short to Ground REFER to Section 501-14B. B1319 Driver Door Ajar Circuit Failure REFER to Section 417-02. B1327 Passenger Door Ajar Circuit Failure REFER to Section 417-02. B1341 Power Door Unlock Circuit Short to Ground REFER to Section...
  • Page 3 2000 Windstar Workshop Manual Page 3 of 30 Description Expected Value ACCDLY Accessory Delay Relay Circuit Off---, Off--G, Off-B-, Off-BG, OffO--, OffO-G, OffOB-, OffOBG, On---, On--G, On-B-, On-BG, OnO--, OnO-G, OnOB-, OnOBG AL_EVT1 Last 8 Alarm Events DROPEN, HOODTR, IGNTAM, PANIC, T_AJAR, D_DOOR, RADIO, NOEVNT AL_EVT2 Last 8 Alarm Events DROPEN, HOODTR, IGNTAM, PANIC, T_AJAR, D_DOOR, RADIO, NOEVNT...
  • Page 4 2000 Windstar Workshop Manual Page 4 of 30 FRONT WINDSHIELD WIPER/WASHER WIPER RLY OFF, ON FUNCTION CONTROL 1 PWR RELAY OFF, ON HEAD/CORNERING LAMP CONTROL LEFT HIGH OFF, ON HEAD/CORNERING LAMP CONTROL LEFT LOW OFF, ON HEAD/CORNERING LAMP CONTROL LF CORNER OFF, ON HEAD/CORNERING LAMP CONTROL RF CORNER...
  • Page 5 2000 Windstar Workshop Manual Page 5 of 30 Are the voltages greater than 10 volts? REINSTALL fuses, GO to REPAIR the BJB. REPEAT the FEM self-test, CLEAR the DTCs. A2 CHECK CIRCUIT 1452 (LB/RD) AND CIRCUIT 1119 (RD) FEM C346 FEM C190 FEM C192 Measure the voltage between FEM C346 Pin 1, Circuit 1452 (LB/RD), harness side and ground;...
  • Page 6 2000 Windstar Workshop Manual Page 6 of 30 C192 13 1205 (BK) C192 14 1205 (BK) C192 15 1205 (BK) Is the resistance less than 5 ohms? REFER to Section 418-00. REPEAT the FEM self-test, CLEAR the DTCs. If still unable to communicate with the module, INSTALL a new FEM.
  • Page 7 2000 Windstar Workshop Manual Page 7 of 30 Measure the resistance between FEM C191 Pin 1, Circuit 1318 (DG/WH), harness side and windshield wiper ON/OFF relay Pin 2, Circuit 1318 (DG/WH), harness side. Is the resistance less than 5 ohms? INSTALL a new FEM.
  • Page 8 2000 Windstar Workshop Manual Page 8 of 30 Is DTC B1450 also present? GO to B9. GO to B7. B7 CHECK THE MULTIFUNCTION SWITCH Multifunction Switch C263 Carry out the multifunction switch component test. Refer to Wiring Diagram Cell 149. Is the multifunction switch OK? GO to B8.
  • Page 9 2000 Windstar Workshop Manual Page 9 of 30 Is the resistance less than 5 ohms? GO to B11. REPAIR Circuit 1302 (WH/LG). REPEAT the FEM self-test, CLEAR the DTCs. B11 CHECK CIRCUIT 1300 (PK) FOR OPEN Measure the resistance between the FEM C346 Pin 13, Circuit 1300 (PK), harness side and multifunction switch C263 Pin 4, Circuit 1300 (PK), harness side.
  • Page 10 2000 Windstar Workshop Manual Page 10 of 30 Are the resistances less than 5 ohms? GO to B15. REPAIR Circuit 1300 (PK), Circuit 1301 (YE), or 1302 (WH/LG) as necessary. REPEAT the FEM self-test, CLEAR the DTCs. B15 CHECK CIRCUITS 1300 (PK), 1301 (YE), AND 1302 (WH/LG) FOR SHORTS TO VOLTAGE Measure the voltage between FEM C346 Pin 13, Circuit 1300 (PK), harness side and ground;...
  • Page 11 2000 Windstar Workshop Manual Page 11 of 30 REPAIR the BJB. REPEAT the FEM self-test, CLEAR the DTCs. B18 CHECK WIPER ON/OFF RELAY Wiper ON/OFF Relay Check the wiper ON/OFF relay for correct operation. REFER to Wiring Diagram Cell 149. Is the wiper ON/OFF relay OK? GO to B19.
  • Page 12 2000 Windstar Workshop Manual Page 12 of 30 REPAIR circuit 28 (BK/PK). REPEAT the FEM self-test, CLEAR the DTCs. GO to B22. B22 CHECK WIPER MOTOR GROUND CIRCUIT 1205 (BK) FOR OPEN Measure the resistance between windshield wiper motor C113 Pin 3, Circuit 1205 (BK), harness side and ground. Is the resistance less than 5 ohms? GO to B23.
  • Page 13 2000 Windstar Workshop Manual Page 13 of 30 GO to C3. INSTALL a new rear wiper relay. REPEAT the FEM self-test, CLEAR the DTCs. C3 CHECK CIRCUIT 1359 (DG/VT) FOR SHORT TO GROUND NOTE: Ensure that the rear wiper is turned OFF. Measure the resistance between rear wiper relay Pin 2, Circuit 1359 (DG/VT), harness side and ground.
  • Page 14 2000 Windstar Workshop Manual Page 14 of 30 REPAIR circuit 1359 (DG/VT). REPEAT the FEM self-test. CLEAR the DTCs. INSTALL a new FEM. REFER to Section 419-10. REPEAT the FEM self-test. CLEAR the DTCs. C7 CHECK THE MULTIFUNCTION SWITCH FOR CORRECT OPERATION Multifunction Switch C263 Check the multifunction switch for correct operation.
  • Page 15 2000 Windstar Workshop Manual Page 15 of 30 Measure the voltage between BJB Fuse 8 (25A) input side and ground. Is the voltage greater than 10 volts? REINSTALL BJB Fuse 8. GO to REPAIR the BJB. REPEAT the FEM self-test, CLEAR the DTCs. C12 CHECK THE REAR WIPER RELAY FOR CORRECT OPERATION Rear Wiper Relay Check the rear wiper relay for correct operation.
  • Page 16 2000 Windstar Workshop Manual Page 16 of 30 REPAIR Circuit 406 (BN/WH). REPEAT the FEM self-test, CLEAR the DTCs. C15 CHECK CIRCUIT 63 (RD) FOR OPEN Measure the resistance between rear wiper relay Pin 3, Circuit 63 (RD), harness side and rear wiper motor C904 Pin 2, Circuit 63 (RD), harness side.
  • Page 17 2000 Windstar Workshop Manual Page 17 of 30 Is the resistance greater than 10,000 ohms? GO to D4. REPAIR Circuit 1318 (DG/WH). REPEAT the FEM self-test, CLEAR the DTCs. D4 CHECK THE MULTIFUNCTION SWITCH Multifunction Switch C263 Check the multifunction switch for correct operation. Refer to Wiring Diagram Cell 149. Is the multifunction switch OK? GO to D5.
  • Page 18 2000 Windstar Workshop Manual Page 18 of 30 Is the resistance greater than 10,000 ohms? GO to D8. REPAIR Circuit 1359 (DG/VT). REPEAT the FEM self-test, CLEAR the DTCs. D8 CHECK THE MULTIFUNCTION SWITCH Multifunction Switch C263 Check the multifunction switch for correct operation. Refer to Wiring Diagram Cell 149. Is the multifunction switch OK? GO to D9.
  • Page 19 2000 Windstar Workshop Manual Page 19 of 30 FEM C191 Measure the resistance between FEM C191 Pin 13, Circuit 28 (BK/PK), harness side and wiper ON/OFF relay Pin 4, Circuit 28 (BK/PK), harness side, and windshield wiper motor C113 Pin 5, Circuit 28 (BK/PK), harness side. Is the resistance less than 5 ohms? INSTALL a new FEM.
  • Page 20 2000 Windstar Workshop Manual Page 20 of 30 Is any voltage indicated? REPAIR Circuit 640 (RD/YE). REPEAT the FEM self-test, CLEAR the DTCs. INSTALL a new FEM. For additional information, REFER to Section 419-10. REPEAT the FEM self-test, CLEAR the DTCs. PINPOINT TEST F: THE WASHER PUMP IS INOPERATIVE —...
  • Page 21 2000 Windstar Workshop Manual Page 21 of 30 REPAIR Circuit 1321 (TN/BK). REPEAT the FEM self-test, CLEAR the DTCs. INSTALL a new FEM. For additional information, REFER to Section 419-10. REPEAT the FEM self-test, CLEAR the DTCs. F4 CHECK THE MULTIFUNCTION SWITCH Multifunction Switch C263 Check the multifunction switch for correct operation.
  • Page 22 2000 Windstar Workshop Manual Page 22 of 30 Does the front washer pump operate correctly? INSTALL a new FEM. For additional information, REFER to Section 419-10. REPEAT the FEM self-test, CLEAR the DTCs. INSTALL a new front washer pump. For additional information, REFER to Washer Pump and Reservoir.
  • Page 23 2000 Windstar Workshop Manual Page 23 of 30 Is the resistance less than 5 ohms? GO to F11. REPAIR Circuit 1333 (LB/WH). REPEAT the FEM self-test, CLEAR the DTCs. F11 CHECK REAR WASHER PUMP Rear Washer Pump C118 Connect a fused (10A) jumper wire between FEM C191 Pin 5, Circuit 1333 (LB/WH), harness side and ground. Did the rear washer pump operate correctly? GO to F12.
  • Page 24 2000 Windstar Workshop Manual Page 24 of 30 INSTALL a new multifunction switch. For additional information, REFER to Section 211-05. REPEAT the FEM self- test, CLEAR the DTCs. G3 CHECK CIRCUIT 1321 (TN/BK) FOR SHORT TO GROUND FEM C191 Measure the resistance between FEM C191 Pin 14, Circuit 1321 (TN/BK), harness side and ground. Is the resistance greater than 10,000 ohms? INSTALL a new FEM.
  • Page 25 2000 Windstar Workshop Manual Page 25 of 30 Is the wiper HI/LOW relay OK? GO to H3. INSTALL a new wiper HI/LOW relay. REPEAT the FEM self-test, CLEAR the DTCs. H3 CHECK CIRCUIT 1319 (VT/WH) FOR SHORT TO VOLTAGE FEM C191 Measure the voltage between FEM C191 Pin 3, Circuit 1319 (VT/WH), harness side and ground.
  • Page 26 2000 Windstar Workshop Manual Page 26 of 30 Is the resistance greater than 10,000 ohms? GO to H7. REPAIR Circuit 1319 (VT/WH). REPEAT the FEM self-test, CLEAR the DTCs. H7 CHECK THE CIRCUIT 1319 (VT/WH) FOR OPEN Measure the resistance between FEM C191 Pin 3, Circuit 1319 (VT/WH), harness side and wiper HI/LOW relay Pin 1, Circuit 1319 (VT/WH), harness side.
  • Page 27 2000 Windstar Workshop Manual Page 27 of 30 Is the resistance less than 5 ohms? REINSTALL ON/OFF relay, GO to REPAIR Circuit 589 (OG). REPEAT the FEM self-test, CLEAR the DTCs. H10 CHECK CIRCUIT 56 (DB/OG) AND 58 (WH) FOR SHORT TO GROUND Front Wiper Motor C113 Measure the resistance between wiper HI/LOW relay Pin 5, Circuit 56 (DB/OG), harness side and ground;...
  • Page 28 2000 Windstar Workshop Manual Page 28 of 30 REPAIR Circuit 58 (WH), or Circuit 56 (DB/OG), as necessary. REPEAT the FEM self-test, CLEAR the DTCs. INSTALL a new windshield wiper motor. For additional information, REFER to Motor — Windshield Wiper. REPEAT the FEM self-test, CLEAR the DTCs.
  • Page 29 2000 Windstar Workshop Manual Page 29 of 30 I4 CHECK CIRCUIT 28 (BK/PK) FOR A SHORT TO GROUND Measure the resistance between windshield wiper motor C113 Pin 5, Circuit 28 (BK/PK) harness side and ground. Is the resistance greater than 10,000 ohms? GO to I5.
  • Page 30 2000 Windstar Workshop Manual Page 30 of 30 CAUTION: Do not handle the wiper motor abusively when diagnosing the wiper operations. Failure to follow this caution may result in damage to the motor magnets and will make the wiper motor inoperative. Rough handling of new wiper motors may also damage the motor magnets. Use Alternator, Regulator, Battery and Starter Tester (ARBST) to test the wiper motor on the vehicle.

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