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Ford F-150 2000 Workshop Manual
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Ford F-150 2000 Workshop Manual

Timing drive components — windsor engine
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2000 F-150 Workshop Manual
SECTION 303-01B: Engine — 4.6L and 5.4L
IN-VEHICLE REPAIR
Timing Drive Components — Windsor Engine

Special Tool(s)

Crankshaft Holding Tool
303-448 (T93P-6303-A)
Camshaft Holding Tool
303-557 (T96T-6256-B)
Camshaft Positioning Tool
303-S568 (T96T-6256-AR)

Removal

 CAUTION: Since the engine is not free wheeling if the crankshaft (6303) or the camshafts (6250) are moved in any manner during removal and 
Installation the crankshaft and camshafts must be resynchronized. These steps are located in Engine Assembly Steps 36 to 48.
1. Remove the engine front cover (6019); refer to
2. Remove the crankshaft sensor ring from the crankshaft.
3.
 CAUTION: Unless otherwise instructed, at no time when the timing chains are removed and the cylinder heads are installed is the crankshaft or 
camshaft to be rotated. Severe piston and valve damage will occur.
Position the crankshaft with the Crankshaft Holding Tool as shown.
4. Install and fully tighten the Camshaft Holding Tools on both camshafts.
http://www.fordtechservice.dealerconnection.com/pubs/content/~WSY1/~MUS~LEN/20/...
Engine Front Cover — 5.4L
in this section.
Page 1 of 7
2000 F-150 Workshop Manual
Procedure revision date: 03/11/2002
11/22/2009

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Summary of Contents for Ford F-150 2000

  • Page 1 2000 F-150 Workshop Manual Page 1 of 7 SECTION 303-01B: Engine — 4.6L and 5.4L 2000 F-150 Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 03/11/2002 Timing Drive Components — Windsor Engine Special Tool(s) Crankshaft Holding Tool 303-448 (T93P-6303-A) Camshaft Holding Tool 303-557 (T96T-6256-B) Camshaft Positioning Tool 303-S568 (T96T-6256-AR)
  • Page 2 2000 F-150 Workshop Manual Page 2 of 7 5. Remove the timing chain tensioning system from both timing chain/belts (6268). 1. Remove the bolts. 2. Remove the timing chain tensioners (6L266). 3. Remove the timing chain tensioner arms (6L253).  CAUTION: Unless otherwise instructed, at no time when the timing chains are removed and the cylinders heads are installed is the crankshaft or  camshaft to be rotated.
  • Page 3 2000 F-150 Workshop Manual Page 3 of 7  CAUTION: Timing chain procedures must be followed exactly or damage to valves and pistons will result.  CAUTION: Do not compress the ratchet assembly. This will damage the ratchet assembly. Compress the tensioner plunger, using an edge of a vise. 2. Using a small screwdriver or pick, push back and hold the ratchet mechanism. 3. While holding the ratchet mechanism, push the ratchet arm back into the tensioner housing. 4.
  • Page 4 2000 F-150 Workshop Manual Page 4 of 7  CAUTION: Do not turn the engine over with the camshaft positioning tool or damage to the camshaft sprocket or the bolt may occur. Install the Camshaft Positioning Tool. 9. Slightly loosen the camshaft holding tools to allow slight camshaft movement. Rotate the LH camshaft with the Camshaft Positioning Tool until the timing mark is approximately at 12 o'clock.
  • Page 5 2000 F-150 Workshop Manual Page 5 of 7 If removed, install the LH and RH crankshaft sprockets. 13. Install the LH timing chain onto the crankshaft sprocket, aligning the one copper (marked) link on the timing chain with the slot on the crankshaft sprocket. 14.
  • Page 6 21. Position the crankshaft sensor ring on the crankshaft. 22. Apply a bead of silicone along the head-to-block surface and the oil pan-to-block surface as specified. Use Silicone Gasket and Sealant F6AZ-19562-AA or equivalent meeting Ford specification WSE-M4G323-A6.  http://www.fordtechservice.dealerconnection.com/pubs/content/~WSY1/~MUS~LEN/20/...
  • Page 7 2000 F-150 Workshop Manual Page 7 of 7 23. Install the engine front cover; refer to Engine Front Cover—5.4L in this section.                              http://www.fordtechservice.dealerconnection.com/pubs/content/~WSY1/~MUS~LEN/20/... 11/22/2009...