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Ford F-150 2000 Workshop Manual
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Ford F-150 2000 Workshop Manual

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2000 F-150 Workshop Manual
SECTION 303-01B: Engine — 4.6L and 5.4L
IN-VEHICLE REPAIR
Intake Manifold — 5.4L
Removal
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always
present and can be ignited. Failure to follow these instructions may result in personal injury.
1. Disconnect the battery ground cable (14301). For additional information, refer to
2. Relieve the fuel system pressure. For additional information, refer to
3. Drain the engine cooling system. For additional information, refer to
4. Remove the engine air cleaner (ACL)(9600) and the air cleaner outlet tube (9B659). For additional information, refer to
5. Compress and slide the hose clamp and disconnect the upper radiator hose.
6. Remove the accelerator cable snow shield.
1. Remove the bolts.
2. Remove the accelerator cable snow shield.
7. Disconnect the throttle body cam.
1. Disconnect the accelerator cable (9A758).
2. Disconnect the speed control actuator cable.
3. Remove the accelerator return spring.
8. Remove the accelerator cable bracket bolts and position the bracket and cables aside.
9. Disconnect the vapor management valve hose.
http://www.fordtechservice.dealerconnection.com/pubs/content/~WSY1/~MUS~LEN/20/S...
Section
414-01.
Section
310-00A.
Section
303-03A.
Page 1 of 12
2000 F-150 Workshop Manual
Procedure revision date: 07/04/2003
Section
303-12.
8/18/2011

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Summary of Contents for Ford F-150 2000

  • Page 1 2000 F-150 Workshop Manual Page 1 of 12 SECTION 303-01B: Engine — 4.6L and 5.4L 2000 F-150 Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 07/04/2003 Intake Manifold — 5.4L Removal WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and can be ignited.
  • Page 2 2000 F-150 Workshop Manual Page 2 of 12 10. Remove the crankcase ventilation tube and the idle air control (IAC) valve fresh air tube. 11. Disconnect the exhaust gas recirculation (EGR) valve vacuum line and the main vacuum harness. 12. Disconnect the throttle position sensor electrical connector and the engine vacuum regulator connector. 13.
  • Page 3 2000 F-150 Workshop Manual Page 3 of 12 15. Disconnect the differential pressure feedback EGR. 16. Remove the nut and disconnect the brake booster vacuum line and bracket. 17. Disconnect the fuel lines. For additional information, refer to Section 310-01A(Gasoline and Diesel), Section 310-00B (NGV) or Section 310-00C...
  • Page 4 2000 F-150 Workshop Manual Page 4 of 12 21. Disconnect and remove the positive crankcase ventilation (PCV) hose. 22. Position the power steering reservoir aside. Remove the upper bolt. Remove the lower bolts. Position the reservoir aside. 23. Disconnect the eight fuel injectors. 24.
  • Page 5 2000 F-150 Workshop Manual Page 5 of 12 27. Disconnect the two radio interference capacitors. 28. Remove the water thermostat. For additional information, refer to Section 303-03A. 29. Remove the nine bolts. 30. Remove the upper intake manifold. 1. Lift the intake manifold. 2.
  • Page 6 2000 F-150 Workshop Manual Page 6 of 12 31. If required, remove the bolts and the water crossover. Installation CAUTION: Do not use metal scrapers, power abrasive discs or any abrasive means to clean the sealing surfaces, these tools cause scratches and gouges that make leak paths.
  • Page 7 2000 F-150 Workshop Manual Page 7 of 12 4. Install the water thermostat. For additional information, refer to Section 303-03A. 5. Tighten the 11 bolts in two stages in the sequence shown. Stage 1: Tighten to 2 Nm (18 lb-in). Stage 2: Tighten to 25 Nm (18 lb-ft).
  • Page 8 2000 F-150 Workshop Manual Page 8 of 12 8. Install the generator. For additional information, refer to Section 414-02. 9. Install and connect eight ignition coils. For additional information, refer to Section 303-07C. 10. Connect the eight fuel injector electrical connectors. 11.
  • Page 9 2000 F-150 Workshop Manual Page 9 of 12 14. Install the EGR valve to exhaust manifold tube. Hand-tighten the fittings. Tighten the upper fitting. Tighten the lower fitting. Connect the two vacuum hoses. 15. Connect the idle air control motor. 16.
  • Page 10 2000 F-150 Workshop Manual Page 10 of 12 19. Connect the vapor management valve vacuum line. 20. Connect the fuel pressure regulator vacuum line. 21. Connect the throttle position sensor connector and the engine vacuum regulator connector. 22. Connect the EGR valve the main vacuum harness vacuum connections. 23.
  • Page 11 2000 F-150 Workshop Manual Page 11 of 12 24. Connect the vapor management hose. 25. Install the accelerator cable bracket and the bolts. 26. Connect the throttle body cam. 1. Connect the accelerator cable. 2. Connect the speed control actuator cable. 3.
  • Page 12 2000 F-150 Workshop Manual Page 12 of 12 29. Install the engine air cleaner and the air cleaner outlet tube. For additional information, refer to Section 303-12. 30. Connect the battery ground cable. For additional information, refer to Section 414-01. 31.