MULTIQUIP QP-3TY Operation And Parts Manual
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MULTIQUIP QP-3TY Operation And Parts Manual

Trash pump (diesel engine)
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OPERATION AND PARTS MANUAL
MODEL QP-3TY
TRASH PUMP
(Diesel Engine)
Revision #0 (12/14/04)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALL TIMES.

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Summary of Contents for MULTIQUIP QP-3TY

  • Page 1 OPERATION AND PARTS MANUAL MODEL QP-3TY TRASH PUMP (Diesel Engine) Revision #0 (12/14/04) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
  • Page 2 PAGE 2 — QP- 3TY TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (12/14/04)

  • Page 3: Here's How To Get Help

    © COPYRIGHT 2004, Multiquip INC. Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

  • Page 4: Table Of Contents

    QP-3TY — TABLE OF CONTENTS Yanmar L70EE-D Engine QP-3TY Trash Pump Cylinder Block Assembly ........34-35 Cylinder Head and Cover Assembly ....36-37 Here’s How To Get Help ..........3 Air Cleaner Assembly........38-39 Table of Contents ............4 Muffler Assembly ..........40-41 Parts Ordering Procedures ........

  • Page 5: Qp-3Ty Trash Pump

    Place Your Parts Order Via Web or Fax Here’s how to get help... For Even More Savings! Please have the model and serial number on hand when calling. (Domestic USA Dealers Only) MULTIQUIP CORPORATE OFFICE Extra Discounts! 18910 Wilmington Ave. 800-421-1244 Carson, CA 90746 FAX: 310-537-3927 All parts orders which include complete part numbers and Email: mq@multiquip.com...

  • Page 6: Safety Message Alert Symbols

    Potential hazards associated with the QP-3TY Trash Pump operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.

  • Page 7: Safety Message Alert Symbols

    QP-3TY — SAFETY MESSAGE ALERT SYMBOLS Accidental Starting Respiratory Hazard ALWAYS place the engine ON/OFF switch in the OFF position when the pump is not in use. ALWAYS wear approved respiratory protection. Equipment Damage Messages Sight and Hearing hazard Other important messages are provided throughout this manual to help prevent damage to your pump, other property, or the surrounding environment.

  • Page 8: Rules For Safe Operation

    ■ NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result. ■ Manufacturer does not assume responsibility for any accident due to equipment modifications.
  • Page 9 RULES FOR SAFE OPERATION ■ NEVER Run engine without air cleaner. Severe engine ■ High Temperatures – Always stop engine and allow the damage may occur. engine to cool before adding fuel, oil or performing service and maintenance functions. Contact with hot components can ■...

  • Page 10: Pump Specifications/Dimensions

    QP-3TY — SPECIFICATIONS/DIMENSIONS (PUMP) c i f i t a i t c & e z i l l a y t i e t i l / s r ) e t s d i r e t t f i .

  • Page 11: Engine Specifications

    QP-3TY — SPECIFICATIONS (ENGINE) i f i o i t - r i e l c l e s i l y o r t p s i y t i s t r . 3 ( e t i l...

  • Page 12: General Information

    APPLICATION Higher elevations will effect the performance of the pump. Due to The QP-3TY Trash Pump is designed to be used for dewatering less atmospheric pressure at higher altitudes, pumps DO NOT applications. Both the suction and discharge ports on the have the priming ability that they have at sea level.

  • Page 13: Pump Components

    QP-3TY — PUMP COMPONENTS Figure 2 shows a typical application using the QP-3TY Trash pump. Please note that this pump is intended for the removal of clean water and water containing some debris and solids. Maximum size of solids should not exceed 1.5 inch (30 mm) in diameter. DO NOT set strainer on bottom of water bed.

  • Page 14: Refueling

    QP-3TY — REFUELING DANGER Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.

  • Page 15: Basic Engine

    QP-3TY — BASIC ENGINE Figure 4. Engine Controls and Components ENGINE COMPONENTS Figure 4 illustrates the location of the major components of the engine. Each component is described below: Oil Filler Cap / Dipstick – Remove this cap to add oil to the Fuel Filler Cap –...

  • Page 16: Pre-Inspection (Engine)

    QP-3TY — PRE-INSPECTION (ENGINE) 3. Insert and remove the dipstick without screwing it into the filler CAUTION CAUTION CAUTION CAUTION CAUTION neck. Check the oil level shown on the dipstick. 4. If the oil level is low (Figure 6), fill to the edge of the oil filler NEVER operate the pump in a confined hole with the recommended oil type (Table 5).

  • Page 17: Pre-Setup (Pump)

    QP-3TY — PRE-SETUP (PUMP) Before Starting Suction and discharge hoses are NOTE 1. Read safety instructions at the available from Multiquip. Contact beginning of manual. your nearest dealer for more information. 2. Place pump as near to water as possible, on a firm flat, level surface.

  • Page 18: Initial Start-Up (Engine)

    QP-3TY — INITIAL START-UP (ENGINE) Grasp the starter grip (Figure 9) and slowly pull it out until CAUTION CAUTION CAUTION CAUTION CAUTION you feel the strongest resistance then return the starter grip to the initial position. DO NOT attempt to operate the pump...

  • Page 19: Initial Start-Up (Engine)

    QP-3TY — INITIAL START-UP (ENGINE) Stopping The Engine Normal Shutdown 1. Move the engine speed lever to the low speed and run the engine for about three minutes with no load. 2. After the engine cools, move the engine speed lever to the STOP position (Figure 11).

  • Page 20: Maintenance (Pump)

    QP-3TY — MAINTENANCE (PUMP) Pump Vacuum Test Adjusting Impeller Clearance 1. If it is necessary to replace impeller or volute, be sure CAUTI CAUTI CAUTION CAUTI CAUTI clearance between impeller and volute is adjusted correctly. DO NOT attempt to start the engine unless the pump has 2.
  • Page 21 QP-3TY — MAINTENANCE (PUMP) NOTE Pressure reading may vary depending on altitude. See Tables 3 and 4 on page 12. Figure 13. Pump Vacuum Tester QP- 3TY TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (12/14/04) — PAGE 21...

  • Page 22: Maintenance (Engine)

    QP-3TY — MAINTENANCE (ENGINE) Engine Maintenance Perform engine maintenance procedures as referenced by Table 6 below: t n i ) 3 ( l i O r i A ) 1 ( g i t l l A & s t l...

  • Page 23: Maintenance (Pump)

    QP-3TY — MAINTENANCE (ENGINE) Maintenance DANGER DANGER DANGER DANGER DANGER Perform the engine maintenance procedures as indicated below: DO NOT use gasoline as a cleaning solvent, because that DAILY would create a risk of fire or explosion. ■ Thoroughly remove dirt and oil from the engine and control area.

  • Page 24: Preparation For Long-Term Storage

    QP-3TY — PREPARATION FOR LONG -TERM STORAGE Pump Storage Pull the decompression lever up. Pull the recoil starter grip slowly. STOP when it feels tight. This closes the intake and For storage of the pump for over 30 days, the following is...
  • Page 25 NOTE PAGE QP- 3TY TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (12/14/04) — PAGE 25...

  • Page 26: Troubleshooting (Engine)

    QP-3TY — TROUBLESHOOTING (ENGINE) l o r " n p " o i t i l o r v e l S " p " o i t i i h c i t c . l e r i t...

  • Page 27: Troubleshooting (Pump)

    QP-3TY — TROUBLESHOOTING (PUMP) i m i n i s . r e r h t t t o . e l a r t a r t . r e i t c r i a a l c...

  • Page 28: Explanation Of Code In Remarks Column

    QP-3TY — EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column NOTE The contents of this catalog are Serial Numbers-Where indicated, this indicates a serial subject to change without notice .

  • Page 29: Suggested Spare Parts

    QP-3TY — SUGGESTED SPARE PARTS QP-3TY TRASH PUMP 1 TO 3 UNITS W/ YANMAR L48EE-D Qty. Description 2 .... KIT3T ....KIT, MECHANICAL SEAL, O-RINGS 1 .... 1992040032 ..IMPELLER 2 .... 0631211159 ..FLOODING CAP, W/ O-RING 3 .... 11425012581 ..ELEMENT, AIR CLEANER 1 ....

  • Page 30: Pump Assy

    QP-3TY — PUMP ASSY. PUMP ASSY. PAGE 30 — QP- 3TY TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (12/14/04)
  • Page 31 QP-3TY — PUMP ASSY. PUMP ASSY. PART NO. PART NAME QTY. REMARKS 1992100011 CASING 1992100020 CASING COVER 13910001600014 SUCTION COVER 1992100171 DRAIN COVER 19920002200014 DRAIN COVER HANDLE 2367040032 IMPELLER 1992000133 VOLUTE CASING 1992100742 SUCTION PLATE 1247100250 DRAIN COVER SET HANDLE...
  • Page 32 QP-3TY — PUMP ASSY. PUMP ASSY. PAGE 32 — QP- 3TY TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (12/14/04)
  • Page 33 QP-3TY — PUMP ASSY. PUMP ASSY. PART NO. PART NAME QTY. REMARKS 0181090820 BOLT SET W/ SPRING WASHER (SUCTION PLATE) M8 X 20 0181090825 BOLT SET W/ SPRING WASHER (SUCTION COVER) M8 X 25 0151191250 STUD BOLT (DRAIN COVER HANDLE)

  • Page 34: Cylinder Block Assembly

    YANMAR L70EE-D — CYLINDER BLOCK ASSY. CYLINDER BLOCK ASSY. — See Cylinder Head and Cover Assy Drawing — See Fuel Injection Pump Assy Drawing PAGE 34 — QP- 3TY TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (12/14/04)
  • Page 35 YANMAR L70EE-D — CYLINDER BLOCK ASSY. CYLINDER BLOCK ASSY. PART NO. PART NAME QTY. REMARKS 71487101560 BLOCK ASSY., CYLINDER .........1 ..... INCLUDES ITEMS W/ 11435001700 COVER, STARTER 26106100122 BOLT M10X 12 PLATED 11435001200 STUD, CYL. HEAD 11435001210 STUD, CYL. HEAD 11435001220 NUT 9 10522501240...

  • Page 36: Cylinder Head And Cover Assembly

    YANMAR L70EE-D — CYLINDER HEAD & COVER ASSY. CYLINDER HEAD & COVER ASSY. — See Cylinder Block Assy Drawing PAGE 36 — QP- 3TY TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (12/14/04)
  • Page 37 YANMAR L70EE-D — CYLINDER HEAD & COVER ASSY. CYLINDER HEAD & COVER ASSY. PART NO. PART NAME QTY. REMARKS 11487111020 CYLINDER HEAD 11487111100 VALVE, SUCTION 11487111110 VALVE, EXHAUST 11435011120 SPRING, VALVE 10115811180 RETAINER, SPRING 27310060001 COTTER ASSY 11477111250 SUPPORT CAM, ARM ........1 ..... INCLUDES ITEMS W/ 11477111260 SUPPORT, ROCKER ARM 11477111650...

  • Page 38: Air Cleaner Assembly

    YANMAR L70EE-D — AIR CLEANER ASSY. AIR CLEANER ASSY. — See Cylinder Head and Cover Assy Drawing PAGE 38 — QP- 3TY TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (12/14/04)
  • Page 39 YANMAR L70EE-D — AIR CLEANER ASSY. AIR CLEANER ASSY. PART NO. PART NAME QTY. REMARKS 11425012211 GASKET, AIR CLEANER 71425012560 CLEANER ASSY, AIR .........1 ..... INCLUDES ITEMS W/ 11425012520 COVER, AIR CLEANER 11425012530 CASE, AIR CLEANER 11425012581 ELEMENT, WET AIR 11425012560 WASHER M 6, SEAL 11425012550...

  • Page 40: Muffler Assembly

    YANMAR L70EE-D — MUFFLER ASSY. MUFFLER ASSY. — See Cylinder Head and Cover Assy Drawing PAGE 40 — QP- 3TY TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (12/14/04)
  • Page 41 YANMAR L70EE-D — MUFFLER ASSY. MUFFLER ASSY. PART NO. PART NAME QTY. REMARKS 11425013201 GASKET (NON ASB.) — 11487013551 MUFFLER ASSY 26106060122 BOLT M 6X 12 PLATED 26216080182 STUD M 8X 18 PLATED 26366080002 NUT M 8 11428813800 DEFLECTOR EXH ..........1 ..... INCLUDES ITEMS W/ 26554060182 SCREW M 6X 18 26367060002...

  • Page 42: Crankshaft, Piston And Camshaft Assembly

    YANMAR L70EE-D — CRANKSHAFT, PISTON & CAMSHAFT ASSY. CRANKSHAFT, PISTON & CAMSHAFT ASSY. — See Cylinder Block Assy Drawing PAGE 42 — QP- 3TY TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (12/14/04)
  • Page 43 YANMAR L70EE-D — CRANKSHAFT, PISTON & CAMSHAFT ASSY. CRANKSHAFT, PISTON & CAMSHAFT ASSY. PART NO. PART NAME QTY. REMARKS 71488014580 CAMSHAFT (D) ASSY 11425014200 TAPPET 11477114260 TAPPET, F.O. 11435014450 ROD, PUSH 71487621730 CRANKSHAFT ASSY 10385401221 NUT M16 11425021550 WASHER, FLYWHEEL 11488021400 FLYWHEEL (D) 22512040120...

  • Page 44: Lub., Oil Pump And Governor Assembly

    YANMAR L70EE-D — LUB. OIL PUMP & GOVERNOR ASSY. LUB. OIL PUMP & GOVERNOR ASSY. — See Cylinder Block Assy Drawing PAGE 44 — QP- 3TY TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (12/14/04)
  • Page 45 YANMAR L70EE-D — LUB. OIL PUMP & GOVERNOR ASSY. LUB. OIL PUMP & GOVERNOR ASSY. PART NO. PART NAME QTY. REMARKS 11425032010 PUMP ASSY, LUB. OIL 11425032070 COVER, LUB. OIL PUMP 10333832570 RING — 22312030160 PARALLEL PIN 3 X 16 26476060142 BOLT M 6X 14, TAPPING 11425035110...

  • Page 46: Cooling And Starting Assembly

    YANMAR L70EE-D — COOLING & STARTING DEVICE ASSY. COOLING & STARTING DEVICE ASSY. — See Cylinder Block Assy Drawing — See Cylinder Head and Cover Assy Drawing PAGE 46 — QP- 3TY TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (12/14/04)
  • Page 47 YANMAR L70EE-D — COOLING & STARTING DEVICE ASSY. COOLING & STARTING DEVICE ASSY. PART NO. PART NAME QTY. REMARKS 11487045201 COVER 11435045320 RUBBER, SEAL 11435045340 COLLAR 18372055210 GROMMET 26106060202 BOLT M 6X 20 PLATED 11436045101 CASE, FAN (SILVER) (17) 11425045301 RUBBER, CUSHION 11425045310 COLLAR...

  • Page 48: Fuel Injection Pump Assembly

    YANMAR L70EE-D — FUEL INJECTION PUMP ASSY. FUEL INJECTION PUMP ASSY. — See Cylinder Block Assy Drawing — See Cylinder Head and Cover Assy Drawing PAGE 48 — QP- 3TY TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (12/14/04)
  • Page 49 YANMAR L70EE-D — FUEL INJECTION PUMP ASSY. FUEL INJECTION PUMP ASSY. PART NO. PART NAME QTY. REMARKS 71465051100 PUMP ASSY, F. INJECT......... 1 ....INCLUDES ITEMS W/ 10554651020 GASKET 11425051080 PLATE 11465051100 BODY, F.I. PUMP 11425051160 SPRING 11465051300 VALVE ASSY, DELIVERY 10554651330 SPRING, DELIV.

  • Page 50: Fuel Tank And Fuel Line Assembly

    YANMAR L70EE-D — FUEL TANK & FUEL LINE ASSY. — See Fuel Injection Pump Assy Drawing PAGE 50 — QP- 3TY TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (12/14/04)
  • Page 51 YANMAR L70EE-D — FUEL TANK & FUEL LINE ASSY. FUEL TANK & FUEL LINE ASSY. PART NO. PART NAME QTY. REMARKS 71435055711 TANK, FUEL (RED) (50) ......... 1 ....INCLUDES ITEMS W/ 11428855040 CAP ASSY, TANK ........... 1 ....INCLUDES ITEMS W/ $ 11428855080 VALVE 11425055100...

  • Page 52: Tool, Label And Gasket Set Assembly

    YANMAR L70EE-D — TOOL, LABEL & GASKET SET ASSY. TOOL, LABEL & GASKET SET ASSY. PAGE 52 — QP- 3TY TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (12/14/04)
  • Page 53 YANMAR L70EE-D — TOOL, LABEL & GASKET SET ASSY. TOOL, LABEL & GASKET SET ASSY. PART NO. PART NAME QTY. REMARKS 18325007230 LABEL, OPERATION 11425007090 LABEL, AIR COOLED 11425007111 LABEL, YANMAR 11426807240 LABEL, CAUTION 11426107350 LABEL 11426807350 LABEL, HOW TO START 11425092600 BAG, TOOL 16033092730...

  • Page 54: Parts

    TERMS AND CONDITIONS OF SALE — PARTS Effective: October 1, 2002 Multiquip reserves the right to quote and sell PAYMENT TERMS Parts must be in new and resalable con- dition, in the original Multiquip package (if direct to Government agencies, and to Original Terms of payment for parts are net 10 days.
  • Page 55 NOTE PAGE QP- 3TY TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (12/14/04) — PAGE 55...
  • Page 56 FAX: 310-537-4259 310-537-3700 TECHNICAL ASSISTANCE FAX: 310-631-5032 800-478-1244 WARRANTY DEPARTMENT 800-421-1244, EXT. 279 FAX: 310-537-1173 310-537-3700, EXT. 279 Your Local Dealer is: MULTIQUIP INC..18910 WILMINGTON AVE. CARSON, CALIFORNIA 90746 800-421-1244 • 310-537-3700 FAX: 310-537-3927 E-mail:mq@multiquip.com Internet:multiquip.com...

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