MULTIQUIP QP-3TE Operation And Parts Manual
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MULTIQUIP QP-3TE Operation And Parts Manual

MULTIQUIP QP-3TE Operation And Parts Manual

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OPERATION AND PARTS MANUAL
MODEL QP-3TE
TRASH PUMP
(Gasoline Engine)
Revision #2 (08/02/05)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALL TIMES.

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Summary of Contents for MULTIQUIP QP-3TE

  • Page 1 OPERATION AND PARTS MANUAL MODEL QP-3TE TRASH PUMP (Gasoline Engine) Revision #2 (08/02/05) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
  • Page 2 PAGE 2 — QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #2 (08/02/05)

  • Page 3: Here's How To Get Help

    © COPYRIGHT 2004, Multiquip INC. Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

  • Page 4: Table Of Contents

    Explanation Of Code In Remarks Column ....28 Suggested Spare Parts ..........29 Pump Assy............30-33 Specification and part number NOTE are subject to change without notice PAGE 4 — QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #2 (08/02/05)

  • Page 5: Parts Ordering Procedures

    Parts Department: POST OFFICE BOX 6254 CARSON, CALIFORNIA 90749 310-537-3700 • 800-421-1244 Toll-free nationwide — 800-427-1244 FAX: 310-537-3927 Toll-free FAX — 800-6-PARTS-7 E-MAIL: mq@multiquip.com (800/672-7877) INTERNET: www.multiquip.com QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL— REV. #2 (08/22/05) — PAGE 5...

  • Page 6: Safety Message Alert Symbols

    Potential hazards associated with the QP-3TE Trash Pump operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols. PAGE 6 — QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #2 (08/02/05)
  • Page 7 ALWAYS wear approved eye and hearing protection. This pump, other property, or the surrounding environment could be NOTE damaged if you do not follow instructions. QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL— REV. #2 (08/22/05) — PAGE 7...

  • Page 8: Rules For Safe Operation

    Multiquip for this equipment. Damage to the equipment and/or injury to user may result. ■ Manufacturer does not assume responsibility for any accident due to equipment modifications. PAGE 8 — QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #2 (08/02/05)
  • Page 9 Failure to maintain water inside the pump housing will cause severe damage to the pump. ■ In winter drain water from pump housing to prevent freezing. QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL— REV. #2 (08/22/05) — PAGE 9...

  • Page 10: Pump Specifications/Dimensions

    . t f . 7 ( ) s r ( . t ) s r . n i ) . g Figure 1. QP-3TE Dimensions PAGE 10 — QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #2 (08/02/05)

  • Page 11: Engine Specifications

    . s t e t i ) s r l o r f i r t i t r l i o . n i ) . g QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL— REV. #2 (08/22/05) — PAGE 11...

  • Page 12: General Information

    A , 3 ( small suction leak in the hose or fittings could prevent the pump from priming. PAGE 12 — QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #2 (08/02/05)

  • Page 13: Pump Components

    QP-3TE — PUMP COMPONENTS Figure 2 shows a typical application using the QP-3TE Trash pump. Please note that this pump is intended for the removal of clean water and water containing some debris and solids. Maximum size of solids should not exceed 1.5 inch (38 mm) in diameter. DO NOT set strainer on bottom of water bed.

  • Page 14: Refueling

    TO TRASH PUMP IF TRASH PUMP IS PLACED INSIDE TRUCK-BED WITH PLASTIC LINER. POSSIBILITY EXISTS OF EXPLOSION OR FIRE DUE TO STATIC ELECTRICITY Figure 3. Pump Refueling PAGE 14 — QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #2 (08/02/05)

  • Page 15: Basic Engine

    QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL— REV. #2 (08/22/05) — PAGE 15...

  • Page 16: Pre-Inspection (Engine)

    3. When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel. Wipe up any spilled fuel immediately! Figure 5. Engine Oil Dipstick (Removal) PAGE 16 — QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #2 (08/02/05)

  • Page 17: Pre-Setup (Pump)

    Place hose so that it lays as straight as it is possible on the ground. Remove any twists or sharp bends from hose which may block the flow of water. QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL— REV. #2 (08/22/05) — PAGE 17...

  • Page 18: Initial Start-Up (Engine)

    5. Place the engine ON/OFF switch (Figure 11) in the " ON " position. Figure 8. Throttle Lever (1/3 Start Position) Figure 11. Engine ON/OFF Switch (ON Position) PAGE 18 — QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #2 (08/02/05)
  • Page 19 Emergency Showdown 1. Move the throttle lever quickly to the IDLE position, and place Figure 14. Throttle Lever (Run) the engine ON/OFF switch in the OFF position. QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL— REV. #2 (08/22/05) — PAGE 19...
  • Page 20 This prevents backflow and allows for faster priming when the engine is restarted. PAGE 20 — QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #2 (08/02/05)
  • Page 21 QP-3TE — MAINTENANCE (PUMP) NOTE Pressure reading may vary depending on altitude. See Tables 3 and 4 on page Figure 18. Pump Vacuum Tester QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL— REV. #2 (08/22/05) — PAGE 21...
  • Page 22 . s l Reference manufacturer engine NOTE manual for specific servicing instructions. PAGE 22 — QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #2 (08/02/05)

  • Page 23: Maintenance (Pump)

    Table 5. Engine oil capacity is 1.16 quarts (1.1 liters). DO NOT overfill. 4. Install drain bolt with sealing washer and tighten se- curely. Figure 21. Engine Air Cleaner Figure 20. Engine Oil (Draining) QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL— REV. #2 (08/22/05) — PAGE 23...

  • Page 24: Preparation For Long-Term Storage

    (new or used) through the discharge opening on the pump and crank the engine several times. This will prevent excessive corrosion and also keep the mechanical seal lubricated. PAGE 24 — QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #2 (08/02/05)
  • Page 25 NOTE PAGE QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL— REV. #2 (08/22/05) — PAGE 25...

  • Page 26: Troubleshooting (Engine)

    . r e l a v c n i r r o h t i e r r PAGE 26 — QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #2 (08/02/05)

  • Page 27: Troubleshooting (Engine/Pump)

    . t r e l l l l e . r e e v i s ' r . l a QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL— REV. #2 (08/22/05) — PAGE 27...

  • Page 28: Explanation Of Code In Remarks Column

    , belong to the same assembly or kit. If more than one of the same reference number is listed, the NOTE last one listed indicates newest (or latest) part available. PAGE 28 — QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #2 (08/02/05)

  • Page 29: Suggested Spare Parts

    1 .... 0430430060 ..CAP, W/GASKET FUEL FILLER Part number on this Suggested NOTE Spare Parts List may supersede/ replace the P/N shown in the text pages of this book. QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL— REV. #2 (08/22/05) — PAGE 29...

  • Page 30: Pump Assy

    QP-3TE — PUMP ASSY. PUMP ASSY. PAGE 30 — QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #2 (08/02/05)
  • Page 31 CUSHION RUBBER, 40 X 20 MM M10 0451290120 BOLT SET WITH SPRING WASHER (SUCTION COVER) M8 X 20 0191190732 BOLT SET W/ SPRING WASHER M8 X 25 QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL— REV. #2 (08/22/05) — PAGE 31...
  • Page 32 QP-3TE — PUMP ASSY. PUMP ASSY. PAGE 32 — QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #2 (08/02/05)
  • Page 33 0451290100 SPRING WASHER (CASING COVER ), M8 0451290100 STRAINER 1992068050 0480570850 O’RING, G70 EX270D50021 ENGINE, ROBIN KIT, MECHANICAL SEAL, O-RINGS ....1 ....INCLUDES ITEMS W/ QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL— REV. #2 (08/22/05) — PAGE 33...

  • Page 34: Crankcase Assy

    ROBIN EX270D50021 ENGINE — CRANKCASE ASSY. CRANKCASE ASSY. PAGE 34 — QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #2 (08/02/05)
  • Page 35 PIPE KNOCK 0110060020 FLANGE BOLT 0851080000 RUBBER PIPE 2799900107 GASKET SET ............1 ..INCLUDES ITEMS W/ $ AND ITEM 340 OF INTAKE & EXHAUST ASSY QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL— REV. #2 (08/22/05) — PAGE 35...

  • Page 36: Crankshaft And Piston Assy

    ROBIN EX270D50021 ENGINE — CRANKSHAFT AND PISTON ASSY. CRANKSHAFT AND PISTON ASSY. PAGE 36 — QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #2 (08/02/05)
  • Page 37 PISTON OVERSIZE 0.25 MM 2792340403 PISTON OVERSIZE 0.50 MM 2792351107 PISTON RING SET, STANDARD 2792351207 PISTON RING SET, O.25 MM 2792351307 PISTON RING SET, STANDARD 0565180010 CLIP QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL— REV. #2 (08/22/05) — PAGE 37...

  • Page 38: Governor Assy

    ROBIN EX270D50021 ENGINE — GOVERNOR ASSY. GOVERNOR ASSY. PAGE 38 — QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #2 (08/02/05)
  • Page 39 SCREW AND WASHER ASSY. 0043104080 SCREW 0023506000 SELF LOCK NUT 2774510103 RETURN SPRING 0110060020 FLANGE BOLT 2774370103 LINK ROD 2774600303 SPEED CONTROL ASSY....1 ..INCLUDES ITEMS W/ QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL— REV. #2 (08/22/05) — PAGE 39...
  • Page 40 ROBIN EX270D50021 ENGINE — INTAKE AND EXHAUST ASSY. INTAKE AND EXHAUST GROUP ASSY. PAGE 40 — QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #2 (08/02/05)

  • Page 41: Intake And Exhaust Assy

    GASKET, MUFFLER 26D 9DX58P 0.2T 9802008280 FLANGE NUT 0152060090 TAPPING BOLT, M6X1.0X10L 0110060010 FLANGE BOLT, M6X1.0X8L 0110080150 FLANGE BOLT, M8X1.25X12L 2773700103 DEFLECTOR 0150040060 TAPPING SCREW 2793290113 INSULATOR 2793590123 GASKET, INSULATOR QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL— REV. #2 (08/22/05) — PAGE 41...

  • Page 42: Air Cleaner Assy

    ROBIN EX270D50021 ENGINE — AIR CLEANER ASSY. AIR CLEANER ASSY. PAGE 42 — QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #2 (08/02/05)
  • Page 43 2793265008 GASKET 510-250 2793264308 COVER 510-260 2793273008 LABEL 510-270 2793274008 510-290 2793274008 510-520 2793260707 ELEMENT 510-570 0023806000 FLANGE NUT 510-580 0110060050 FLANGE BOLT 510-210 2793272008 PACKING QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL— REV. #2 (08/22/05) — PAGE 43...

  • Page 44: Cooling And Starting Assy

    ROBIN EX270D50021 ENGINE — COOLING AND STARTING ASSY. COOLING AND STARTING ASSY. PAGE 44 — QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #2 (08/02/05)
  • Page 45 210-5 2795012508 RATCHET 210-6 2265073108 FRICTION SPRING 210-7 2265075208 RATCHET SPRING 210-11 2795014508 STARTER PULLEY 210-35 2265074108 FRICTION PLATE 210-49 2265075308 CENTER SCREW 0110060010 FLANGE BOLT QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL— REV. #2 (08/22/05) — PAGE 45...

  • Page 46: Carburetor Assy

    ROBIN EX270D50021 ENGINE — CARBURETOR ASSY. CARBURETOR ASSY. PAGE 46 — QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #2 (08/02/05)
  • Page 47 SPRING 210-60 2796256208 COLLAR 210-100 2796250008 VALVE, ASSY. 210-104 2796255208 GASKET 210-151 2796245208 O-RING 210-152 2796245108 O-RING 210-153 0642006410 FILTER CUP 210-154 0642006410 PACKING, FILTER CUP QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL— REV. #2 (08/22/05) — PAGE 47...
  • Page 48 ROBIN EX270D50021 ENGINE — FLYWHEEL ASSY. PAGE 48 — QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #2 (08/02/05)

  • Page 49: Flywheel Assy

    BOLT & WASHER ASSY. 27773102H1 WIRE 2 CP, W/OIL SENSOR 0660000371 SWITCH ASSY. 0150040090 TAPPING SCREW 0650140150 SPARK PLUG .......... 1....NGK BR6HS 0655000270 SPARK PLUG CAP QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL— REV. #2 (08/22/05) — PAGE 49...

  • Page 50: Electric Device Assy

    EX270D50021 ENGINE — ELECTRIC DEVICE ASSY. ELECTRIC DEVICE ASSY. PAGE 50 — QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #2 (08/02/05)
  • Page 51 OIL SENSOR CP KU31107101 FLOAT, C/U CP3 0011406160 BOLT & WASHER ASSY. 0150040090 TAPPING BOLT 2147900601 CLAMP CP 0110060020 FLANGE BOLT 2797550103 CLAMP 0152060050 TAPPING BOLT QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL— REV. #2 (08/22/05) — PAGE 51...

  • Page 52: Fuel Tank Assy

    EX270D50021 ENGINE — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 52 — QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #2 (08/02/05)
  • Page 53 2794650121 REMOTE CHOKE CONTROL 2674510103 SPRING 2794670103 GASKET 2774390203 CLAMP 0131050030 BOLT AND WASHER 0135050030 SCREW 27932902H3 INSULATOR CP 27935902H3 GASKET 1, INSULATOR 27935903H3 GASKET2, INSULATOR QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL— REV. #2 (08/22/05) — PAGE 53...

  • Page 54: Terms And Conditions Of Sale

    Multiquip’s designated receiving point. at the time of any price change. PAGE 54 — QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL — REV. #2 (08/02/05)
  • Page 55 NOTE PAGE QP-3TE TRASH PUMP — OPERATION & PARTS MANUAL— REV. #2 (08/22/05) — PAGE 55...
  • Page 56 OPERATION AND PARTS MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MULTIQUIP’S MAIN PHONE NUMBERS 800-421-1244 FAX: 310-537-3927 310-537-3700 PARTS DEPARTMENT 800-427-1244 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284 MAYCO PARTS 800-306-2926 FAX: 800-672-7877...

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