MULTIQUIP QP3TZ Operation And Parts Manual
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MULTIQUIP QP3TZ Operation And Parts Manual

Trash pump (hatz 1b30 diesel engine)
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OPERATION AND PARTS MANUAL
MODEL QP3TZ
TRASH PUMP
(Hatz 1B30 Diesel Engine)
Revision #2 (11/15/10)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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  • Page 1 OPERATION AND PARTS MANUAL MODEL QP3TZ TRASH PUMP (Hatz 1B30 Diesel Engine) Revision #2 (11/15/10) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Proposition 65 Warning

    PROPOSITION 65 WARNING Diesel engine exhaust and some of PAGE 2 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)
  • Page 3 NOTES QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 3...

  • Page 4: Table Of Contents

    Suggested Spare Parts ..........27 Pump Assy............28-31 Terms and Condition Of Sale Parts ....77 — NOTICE Specification and part number are subject to change without notice PAGE 4 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)

  • Page 5: Safety Information

    COULD result in DEATH or SERIOUS INJURY. CAUTION Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY. NOTICE Addresses practices not related to personal injury. PAGE 6 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)
  • Page 6 Also, know the phone numbers of the nearest ambulance, doctor and fire department. This information will be invaluable in the case of an emergency. QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 7...
  • Page 7 ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel. PAGE 8 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)
  • Page 8 ALWAYS keep battery cables in good working condition. from fuel vapors or if fuel is spilled on a Repair or replace all worn cables. hot engine. QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 9...
  • Page 9 Use one point suspension hook and lift straight upwards. DO NOT lift machine to unnecessary heights. ALWAYS tie down equipment during transport by securing the equipment with rope. PAGE 10 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)
  • Page 10 (L x W x H) Dry Net Weight 163 lbs. (74 Kg.) 20.0 IN. (51 CM.) 25 IN. (63.5 CM.) 27.8 IN. (70.5 CM.) Figure 1. QP3TZ Dimensions QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 11...
  • Page 11 ) s r t r a ) . g TOTAL HEAD 1.6 FT. 23.3 FT. 16.7 FT. 10 FT. 3.3 FT. US GALLONS PER MINUTE PAGE 12 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)

  • Page 12: General Information

    , 1 ( small suction leak in the hose or fittings could prevent the pump , 1 ( from priming. , 2 ( , 3 ( QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 13...

  • Page 13: Components

    COMPONENTS Figure 2 shows a typical application using the QP3TZ Trash pump. Please note that this pump is intended for the removal of clean water and water containing some debris and solids. Maximum size of solids should not exceed 1.5 inch (30 mm) in diameter. DO NOT set strainer on bottom of water bed.

  • Page 14: Basic Engine

    Dipstick – Remove dipstick to determine if the engine oil the engine, causing rapid engine wear. level is low. If low, add oil as specified. QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 15...

  • Page 15: Inspection

    3. When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel. Wipe up any spilled fuel immediately! Figure 5. Engine Oil Dipstick (Removal) PAGE 16 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)
  • Page 16 Place hose so that it lays as straight as it is possible on the ground. Remove any twists or sharp bends from hose which may block the flow of water. QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 17...

  • Page 17: Operation

    Emergency Shutdown 1. To stop engine immediately, quickly place the engine speed lever to the STOP position. Figure 9. Starter Grip PAGE 18 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)

  • Page 18: Maintenance (Pump)

    This prevents backflow and allows for faster priming when the engine is restarted. QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 19...

  • Page 19: Maintenance (Engine)

    INTO 25 FEET OF LIFT SHOULD BE BETWEEN -100 AT SEA LEVEL. -25 AND -20 IN. HG. in. Hg PUMP VACUUM WIKA TESTER Figure 13. Pump Vacuum Tester PAGE 20 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)
  • Page 20 . s l NOTICE Refer to engine manual for specific servicing instructions. QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 21...
  • Page 21 Table 5. Engine oil capacity is 1.16 quarts (1.1 liters). DO NOT overfill. 4. Install drain bolt with sealing washer and tighten se- curely. Figure 15. Engine Air Cleaner Figure 14. Engine Oil (Draining) PAGE 22 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)

  • Page 22: Preparation For Long-Term Storage

    This will prevent excessive corrosion and also keep the mechanical seal lubricated. Figure 17. Recoil Starter Grip QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 23...

  • Page 23: Troubleshooting

    Correct engine oil level. Use No. 2-D diesel fuel only. Check the fuel Injection pump wear? injection pump element and delivery valve assembly and replace as necessary. PAGE 24 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)
  • Page 24 Impeller does not turn, pump is hard to start. Adjust clearance by removing shim from behind Impeller and volute binding? impeller. Defective engine? See Engine Owner's Manual. QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 25...

  • Page 25: Explanation Of Code In Remarks Column

    Multiquip. Other entries will for sale through Multiquip. be clarified in the “Remarks” Column. PAGE 26 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)

  • Page 26: Suggested Spare Parts

    1 .... 510229 ....THROTTLE CABLE NOTICE Part number on this Suggested Spare Parts List may supersede/replace the P/N shown in the text pages of this manual. QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 27...

  • Page 27: Pump Assy

    PUMP ASSY. SEAL PAGE 28 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)
  • Page 28 WHEN ORDERED AS PART OF THE KIT, QUANTITY OF O-RING IS ONE. REPLACEMENT OF IMPELLER RE- QUIRES TWO O-RINGS, SO IT IS NECESSARY TO ORDER ONE ADDITIONAL O-RING. QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 29...
  • Page 29 PUMP ASSY. SEAL PAGE 30 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)
  • Page 30 (CASING COVER SETPLATE), M10 0480570850 O-RING (VOLUTE CASING) 1992108050 0742214080 STRAINER 1B30 ENGINE, HATZ KIT3T KIT, MECHANICAL SEAL, SLEEVE, & O-RINGS 1 ... INCLUDES ITEMS W/@ QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 31...
  • Page 31 SPARE PARTS KITS ASSY. PAGE 32 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)
  • Page 32 SPARE PARTS KITS ASSY. PART NO. PART NAME QTY. REMARKS 01582200 GASKET SET CYL. HEAD 01582300 GASKET SET CRANKCASE 01582400 MAINTENANCE KIT- 1000 HRS 01582500 EMERGENCY KIT QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 33...

  • Page 33: Accessories Assy

    ACCESSORIES ASSY. PAGE 34 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)
  • Page 34 ACCESSORIES ASSY. ACCESSORIES ASSY. PART NO. PART NAME QTY. REMARKS 01578700 TOOL KIT 05120100 DECAL MAINTENANCE 05130000 DECAL START 05130100 DECAL QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 35...
  • Page 35 CRANKCASE AND ENGINE MOUNT ASSY. NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs. PAGE 36 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)
  • Page 36 FILTER, OIL SUCTION ......1 ... NOT SOLD SEPARATELY 50475900 O- RING 20X4 05148200 PLATE SPRING 50170700 ALL. SCREW M6X16 99400696 ISOLATOR 50208500 SPRING WASHER 50022900 NUT M8 QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 37...

  • Page 37: Crankshaft Assy

    CRANKSHAFT ASSY. PAGE 38 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)
  • Page 38 CIRCLIP A45X1.75 04114201 DISK 18.5X37X5 50443600 HEX. SCREW M18X1.5X55 05141600 FITTING KEY A6.3 5X61 05107301 STUBSHAFT SEM FINISHED 27 MM DIA. 50473700 FITTING KEY 7X8X45 QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 39...

  • Page 39: Camshaft Assy

    CAMSHAFT ASSY. PAGE 40 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)
  • Page 40 04121700 WASHER 0.9MM 23X38X0.9 04112100 WASHER 1.0MM 23X38X1.0 04112200 WASHER 1.1MM 23X38X1.1 04112300 WASHER 1.2MM 23X38X1.2 04125100 WASHER 1.3MM 23X38X1.3 04125200 WASHER 1.4MM 23X38X1.4 HATZ QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 41...

  • Page 41: Piston Assy

    PISTON ASSY. PAGE 42 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)
  • Page 42 CONROD ASSY.......... 1 ....INCLUDES ITEMS W/$ CONROD ............. 1 ....NOT SOLD SEPARATELY 04113100 CONROD SCREW 01582100 BIG END BEARING 01582000 BIG END BEARING - 0.5MM QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 43...

  • Page 43: Cylinder Head Assy

    CYLINDER HEAD ASSY. PAGE 44 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)

  • Page 44: Cylinder Head Assembly

    O- RING 8X1.5 ..........4 ....INCLUDED IN HEAD GASKET SET 04133500 SEALING RING CYLINDER HEAD ....2 ....INCLUDED IN HEAD GASKET SET 04126100 PROTECTION HOSE 10X12X9 QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 45...
  • Page 45 OIL PUMP/GOVERNOR ASSY. NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs. PAGE 46 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)

  • Page 46: Oil Pump/Governor Assembly

    50092700 CIRCLIP 50347100 BALL 3.175MM 01333000 CONSOLE 50114300 DISK 50144500 FLAT WASHER 50144400 HEX. NUT M6 50423900 CTR. SUNK SCREW M6X20 04122900 DISK 01316402 SUPPORT QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 47...
  • Page 47 OIL PUMP/GOVERNOR ASSY. NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs. PAGE 48 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)
  • Page 48 05130900 GOVERNOR SPRING 05130800 STOP PLATE 50465300 CYL. SCREW M3X8 05146900 CENTRIFUGAL WEIGHT 05147001 GOVERNOR SLEEVE 05151700 PLUG 50475800 PLATE SPRING 50475700 GRUB SCREW M10X10 QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 49...
  • Page 49 TIMING COVER ASSY. NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs. PAGE 50 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)

  • Page 50: Timing Cover Assembly

    ROCKER ARM ..........1 ....INCLUDES ITEMS W/$ 04096810 CAM FOLLOW SPINDLE 50469900 ALL. SCREW M6X30 50274901 GRUB SCREW M4X20 04122000 JOINT 50038700 STUD M8X50 50148000 HEX. NUT M8 05127100 LEVER QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 51...

  • Page 51: Flywheel Assy

    FLYWHEEL ASSY. PAGE 52 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)
  • Page 52 FLYWHEEL ASSY. FLYWHEEL ASSY. PART NO. PART NAME QTY. REMARKS 01321310 BLOWER RING 50327300 ALL. SCREW M4X20 50003400 SPRING WASHER A4 04117300 STICKER “TDC” 04110302 FLYWHEEL QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 53...
  • Page 53 FUEL INJECTION ASSY. PAGE 54 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)
  • Page 54 50442200 NOZZLE ..........1 ..... IN EMERGENCY KIT 32+$ BODY ............ 1 ..... NOT SOLD SEPARATELY 05070500 JOINT ........... 1 ..... IN HEAD GASKET SET QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 55...
  • Page 55 FUEL INJECTION ASSY. PAGE 56 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)
  • Page 56 PARTS SET NOZZLE ASSY....1 ..... INCLUDES ITEMS W/+ 50464500 HEX SCREW M6X16 50110800 JOINT A4X8 05129000 CONNECTING NIPPLE 05130300 HOSE 2.5X295 05084201 CONNECTING NIPPLE QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 57...

  • Page 57: Recoil Starter Assy

    RECOIL STARTER ASSY. NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs. PAGE 58 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)
  • Page 58 HEX SCREW M6X18 50165600 SPRING WASHER 05044800 RATCHET 05061300 RETURN SPRING 50062700 ALLEN SCREW M6X10 50170900 SPRING WASHER 6 50445800 DRIVING SLEEVE 05109100 STICKER LABEL QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 59...
  • Page 59 AIR DUCT ASSY. NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs. PAGE 60 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)

  • Page 60: Air Duct Assembly

    RUBBER SLEEVE 01599600 SUPPORT 50328000 CTR. SUNK SCREW AM6X16 50095100 SPRING WASHER A8 50344700 HEX. NUT M8 50144500 FLAT WASHER 6,4 50170900 SPRING WASHER 6 QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 61...
  • Page 61 AIR DUCT ASSY. NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs. PAGE 62 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)
  • Page 62 SUPPORT FUEL TANK 50445000 CTR. SUNK SCREW M6X35 05132800 SPACER TUBE 7X12X16.3 50170900 SPRING WASHER 6 50144400 HEX NUT M 6 05145800 SPRING CLIP 05097600 WASHER QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 63...
  • Page 63 CRANKCASE BREATHER ASSY. PAGE 64 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)
  • Page 64 OIL SEPARATOR ..........1 ....NOT SOLD SEPARATELY 05102900 FILTER BREATHER SYSTEM 01617900 BREATHER TUBE ........... 1 ....IN CRANKCASE GASKET SET 01551600 SUCTION PIPE QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 65...
  • Page 65 FUEL TANK ASSY. (OLD STYLE) NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs. PAGE 66 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)
  • Page 66 05122700 HOSE NIPPLET 05123200 FUEL HOSE 3.5X38 04060400 FUEL HOSE 4.5X100 50399801 CLAMP 11,3 50459600 HOSE NIPPLE T 50148100 FLAT WASHER 8,4 05129610 CONNECTING NIPPLE QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 67...
  • Page 67 FUEL TANK ASSY. (NEW STYLE) PAGE 68 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)
  • Page 68 HEX. SCREW M6X20 50144500 FLAT WASHER 6,4 50170900 SPRING WASHER 6 50170700 ALL. SCREW M6X16 50114300 DISK 6,4 05175601 HOSE NIPPLET 03807100 FUEL HOSE 5.0X150 QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 69...
  • Page 69 FUEL TANK ASSY. (NEW STYLE) PAGE 70 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)
  • Page 70 FUEL PIPE ............1 ....INCLUDES ITEMS W/ + 01588620 FUEL TANK 5L ..........1 ....INCLUDES ITEMS W/ # 05188200 CONNECTING NIPPLE 50313100 JOINT A 6 X 10 03613600 VENT SCREW M6 QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 71...
  • Page 71 AIR FILTER ASSY. AIR FILTER ASSY. NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs. PAGE 72 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)
  • Page 72 AIR FILTER ASSY .......... 1 ....NOT SOLD SEPARATELY 05056300 GASKET AIR FILTER........2 ....IN HEAD GASKET SET 05088300 INSULATING FLANGE 05098100 PLUG 05132000 COVER AIR FILTER 04116700 COVER QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 73...

  • Page 73: Muffler Assy

    MUFFLER ASSY. PAGE 74 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)
  • Page 74 SEALING STRIP 65MM 04054300 WASHER 8.4X23.5 05127000 WASHER 28.1X34X0.5 50460700 HEX. SCREW M6X100 50460800 HEX. SCREW M6X55 50144500 FLAT WASHER 6,4 40028300 HEX. NUT M6 QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10) — PAGE 75...

  • Page 75: Sealing And Bonding Adhesives

    PAGE 76 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #2 (11/15/10)

  • Page 76: Parts

    © COPYRIGHT 2010, MULTIQUIP INC. Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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