MULTIQUIP QP-3TH Operation And Parts Manual
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MULTIQUIP QP-3TH Operation And Parts Manual

Trash pump gasoline engine
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OPERATION AND PARTS MANUAL
MODEL QP-3TH
TRASH PUMP
(Gasoline Engine)
Revision #4 (10/27/06)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALL TIMES.

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  • Page 1 OPERATION AND PARTS MANUAL MODEL QP-3TH TRASH PUMP (Gasoline Engine) Revision #4 (10/27/06) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
  • Page 2 PAGE 2 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)

  • Page 3: Here's How To Get Help

    © COPYRIGHT 2006, MULTIQUIP INC. Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of thier respective owners and used with permission.

  • Page 4: Table Of Contents

    Explanation Of Code In Remarks Column ....28 Suggested Spare Parts ..........29 Pump Assembly ..........30-33 Specification and part number NOTE are subject to change without notice PAGE 4 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)

  • Page 5: Parts Ordering Procedures

    24 hours. We will make every effort to ship Air Shipments the same day the order is received, if received prior to 2PM PST. Stock Orders must be noted on fax or web order form. WE ACCEPT ALL MAJOR CREDIT CARDS! QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 5...

  • Page 6: Safety Message Alert Symbols

    Potential hazards associated with the QP-3TH Trash Pump operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols. PAGE 6 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)
  • Page 7 ALWAYS wear approved eye and hearing protection. This pump, other property, or the surrounding environment could be NOTE damaged if you do not follow instructions. QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 7...

  • Page 8: Rules For Safe Operation

    Multiquip for this equipment. Damage to the equipment and/or injury to user may result. ■ Manufacturer does not assume responsibility for any accident due to equipment modifications. PAGE 8 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)

  • Page 9: Maintenance Safety

    Failure to maintain water inside the pump housing will cause severe damage to the pump. ■ In winter drain water from pump housing to prevent freezing. QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 9...
  • Page 10 ( . t ) s r i s p ) r a . n i ) . g Figure 1. QP-3TH Dimensions PAGE 10 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)
  • Page 11 - y l i t r l i o t r a i s n . n i s b l ) . g QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 11...

  • Page 12: General Information

    A , 3 ( small suction leak in the hose or fittings could prevent the pump from priming. PAGE 12 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)

  • Page 13: Pump Components

    QP-3TH — PUMP COMPONENTS Figure 2 shows a typical application using the QP-3TH Trash pump. Please note that this pump is intended for the removal of clean water and water containing some debris and solids. Maximum size of solids should not exceed 1.5 inch (38 mm) in diameter. DO NOT set strainer on bottom of water bed.

  • Page 14: Refueling

    TO TRASH PUMP IF TRASH PUMP IS PLACED INSIDE TRUCK-BED WITH PLASTIC LINER. POSSIBILITY EXISTS OF EXPLOSION OR FIRE DUE TO STATIC ELECTRICITY Figure 3. Pump Refueling PAGE 14 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)

  • Page 15: Basic Engine

    10. Fuel Tank – Holds unleaded gasoline. For additional Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop information refer to engine owner's manual. the flow of fuel. QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 15...

  • Page 16: Pre-Inspection (Engine)

    3. When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel. Wipe up any spilled fuel immediately! Figure 5. Engine Oil Dipstick (Removal) PAGE 16 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)

  • Page 17: Pre-Set-Up (Pump)

    Place hose so that it lays as straight as it is possible on the seal. ground. Remove any twists or sharp bends from hose which may block the flow of water. QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 17...

  • Page 18: Initial Start-Up (Engine)

    5. Place the engine ON/OFF switch (Figure 11) in the " ON " position. Figure 8. Throttle Lever (1/3 Start Position) Figure 11. Engine ON/OFF Switch (ON Position) PAGE 18 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)
  • Page 19 Emergency Showdown 1. Move the throttle lever quickly to the IDLE position, and place the engine ON/OFF switch in the OFF position. Figure 14. Throttle Lever (Run) QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 19...
  • Page 20 This prevents backflow and allows for faster priming when the engine is restarted. PAGE 20 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)
  • Page 21 QP-3TH — MAINTENANCE (PUMP) NOTE Pressure reading may vary depending on altitude. See Tables 3 and 4 on page Figure 18. Pump Vacuum Tester QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 21...
  • Page 22 . s l Reference manufacturer engine NOTE manual for specific servicing instructions. PAGE 22 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)

  • Page 23: Maintenance (Pump)

    Table 5. Engine oil capacity is 1.16 quarts (1.1 liters). DO NOT overfill. 4. Install drain bolt with sealing washer and tighten se- curely. Figure 21. Engine Air Cleaner Figure 20. Engine Oil (Draining) QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 23...

  • Page 24: Preparation For Long-Term Storage

    (new or used) through the discharge opening on the pump and crank the engine several times. This will prevent excessive corrosion and also keep the mechanical seal lubricated. PAGE 24 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)
  • Page 25 NOTE PAGE QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 25...
  • Page 26 . r e l a v c n i r r o h t i e r r PAGE 26 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)
  • Page 27 . t r e l l l l e . r e e v i s ' r . l a QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 27...

  • Page 28: Explanation Of Code In Remarks Column

    , belong to the same assembly or kit. If more than one of the same reference number is listed, the NOTE last one listed indicates newest (or latest) part avaliable. PAGE 28 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)

  • Page 29: Honda Gx240K1Qa2 Engine

    4 .... 0852854525 ..ADJUST LINER .50 Part number on this Suggested NOTE Spare Parts List may super cede/ replace the P/N shown in the text pages of this book. QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 29...
  • Page 30 QP-3TH — PUMP ASSY. PUMP ASSY. PAGE 30 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)
  • Page 31 BOLT (PUMP), M10 X 40 0459220120 SEAL WASHER (CASING) M12 0723302040 CUSHION RUBBER, 40 X 20 M10 0451290120 SPRING WASHER, IMPELLER M12 0191190732 BOLT IMPELLER 7/16-20 UNF X 32 QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 31...
  • Page 32 QP-3TH — PUMP ASSY. PUMP ASSY. PAGE 32 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)
  • Page 33 SPRING WASHER, (PUMP) M10 0451290100 SPRING WASHER, (CASING COVER SET PLATE) M10 4 0480570850 O’RING, (VOLUTE CASING) 1992068050 0742214080 STRAINER GX240K1QA2 ENGINE, HONDA 8.0 HP 1317390610 CASING COVER PACKING QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 33...
  • Page 34 HONDA GX240K1QA2 ENGINE — AIR CLEANER ASSY. AIR CLEANER ASSY. PAGE 34 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)
  • Page 35 COLLAR B, AIR CLEANER 17410ZE2020 ELBOW, AIR CLEANER ......1 ... INCLUDES ITEMS W/ 90325044000 WINGNUT, TOOL BOX SETTING 90009ZE2003 BOLT- WASHER 6 X 22 9405006000 NUT, FLANGE 6MM QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 35...
  • Page 36 HONDA GX240K1QA2 ENGINE — CAMSHAFT ASSY. CAMSHAFT ASSY. PAGE 36 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)

  • Page 37: Camshaft Assembly

    14771ZE2000 RETAINER, INTAKE VALVE SPRING 14773ZE2000 RETAINER, EXHAUST VALVE SPRING 14781ZE2000 ROTATOR, VALVE 14791ZE2010 PLATE, PUSH ROD GUIDE 90012ZE0010 BOLT, PIVOT 8MM 90206ZE1000 NUT, PIVOT ADJ. QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 37...
  • Page 38 HONDA GX240K1QA2 ENGINE — CARBURETOR ASSY. CARBURETOR ASSY. PAGE 38 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)
  • Page 39 25 % 9430520122 PIN, SPRING 2 X 12 99101ZH80820 JET, MAIN #82 (OPTIONAL) 99101ZH80850 JET, MAIN #85 (OPTIONAL) 99101ZH80880 JET, MAIN #88 99204ZE20400 JET SET, PILOT #40 QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 39...
  • Page 40 HONDA GX240K1QA2 ENGINE — CONTROL ASSY. CONTROL ASSY. PAGE 40 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)
  • Page 41 SPRING, CONTROL ADJUSTING 16592883310 SPRING, CABLE RETURN 90013883000 BOLT, FLANGE 6X12, CT200 90015ZE5010 BOLT, GOVERNOR ARM 90114SA0000 NUT, SELF-LOCK 6MM 93500050280A SCREW, PAN 5X28 9405006000 NUT, FLANGE 6MM QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 41...
  • Page 42 HONDA GX240K1QA2 ENGINE — CRANKCASE COVER ASSY. CRANKCASE COVER ASSY. PAGE 42 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)
  • Page 43 PIN, DOWEL 8 X12 91201890003 OIL SEAL 30X46X8 9410106800 WASHER, PLAIN 6MM 957010803500 BOLT, FLANGE 8X35 961006202000 BEARING, RADIAL BALL 6202 961006206000 BEARING, RADIAL BALL 6206 QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 43...
  • Page 44 HONDA GX240K1QA2 ENGINE — CRANKSHAFT/BALANCER ASSY. CRANKSHAFT /BALANCER WEIGHT ASSY. PAGE 44 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)
  • Page 45 CRANKSHAFT /BALANCER WEIGHT ASSY. PART NO. PART NAME QTY. REMARKS 13320ZE2651 CRANKSHAFT, P- TYPE ........1 ... INCLUDES ITEMS W/ 13351ZE2010 WEIGHT, BALANCER 961006206000 BEARING, RADIAL BALL 6206 QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 45...
  • Page 46 HONDA GX240K1QA2 ENGINE — CYLINDER BARREL ASSY. CYLINDER BARREL ASSY. PAGE 46 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)
  • Page 47 NUT, FLANGE 10MM 9410912000 WASHER, DRAIN PLUG 9425110000 PIN, LOCK 10MM 957010601200 BOLT, FLANGE 961006202000 BEARING, RADIAL BALL 6202 90013883000 BOLT, FLANGE 6X12 (CT200) 34150ZH7003 ALERT UNIT, OIL QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 47...
  • Page 48 HONDA GX240K1QA2 ENGINE — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PAGE 48 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)
  • Page 49 WASHER, HEAD COVER 9430112200 PIN A, DOWEL 12X20 950051100130M BULK HOSE, VAC (11X1000) (11X100) 957011008000 BOLT, FLANGE 10X80 9807955846 SPARK PLUG BPR5ES (NGK) 9807956846 SPARK PLUG BPR6ES (NGK) QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 49...
  • Page 50 HONDA GX240K1QA2 ENGINE — FAN COVER ASSY. FAN COVER ASSY. PAGE 50 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)
  • Page 51 COVER, FAN *R8* BRIGHT RED 19610ZE2010ZC COVER, FAN *NH1* BLACK 19631ZE2D00 SHROUD 32197ZH8003 SUB- HARNESS 36100ZH7003 SWITCH ASSY., ENGINE STOP 90013883000 BOLT, FLANGE 6X12 (CT200) 90684ZA0601 CLIP, WIRE HARNESS QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 51...
  • Page 52 HONDA GX240K1QA2 ENGINE — FLYWHEEL ASSY. FLYWHEEL ASSY. PAGE 52 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)
  • Page 53 FLYWHEEL ASSY. PART NO. PART NAME QTY. REMARKS 19511ZE2000 FAN, COOLING 28450ZE2W11 PULLEY, STARTER (SCREEN GRID) 31100ZE2010 FLYWHEEL 90201ZE3V00 NUT, SPECIAL 16MM 90741ZE2000 KEY, SPECIAL WOODRUFF 25X18 QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 53...
  • Page 54 HONDA GX240K1QA2 ENGINE — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 54 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)
  • Page 55 17672ZE2W01 FILTER, FUEL 91353671003 O- RING 13.5X1.5 (ARAI) 9405008000 NUT, FLANGE 8MM 950014500360M BULK HOSE, FUEL (4.5X3000) (4.5X222) 9500202080 CLIP, TUBE B8 957010802500 BOLT, FLANGE 8X25 QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 55...
  • Page 56 HONDA GX240K1QA2 ENGINE — IGNITION COIL ASSY. IGNITION COIL ASSY. PAGE 56 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)
  • Page 57 PART NO. PART NAME QTY. REMARKS 30500ZE2023 COIL ASSEMBLY, IGNITION 30700ZE1013 CAP ASSEMBLY, NOISE SUPPRESSOR 31512ZE2000 GROMMET, WIRE 36101ZE1010 WIRE, STOP SWITCH 370MM 90015883000 BOLT, FLANGE 6X28 QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 57...
  • Page 58 HONDA GX240K1QA2 ENGINE — MUFFLER ASSY. MUFFLER ASSY. PAGE 58 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)
  • Page 59 GASKET, EXHAUST PIPE 18381ZE2800 GASKET, MUFFLER 90013883000 BOLT, FLANGE 6X12 (CT200) 90050ZE1000 SCREW, TAPPING 5X8 90055ZE1000 SCREW, TAPPING 4X6 90050ZE1000 SCREW, TAPPING 5X8 (OPTIONAL) 9405008000 NUT, FLANGE 8MM QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 59...
  • Page 60 HONDA GX240K1QA2 ENGINE — PISTON ASSY. PISTON ASSY. PAGE 60 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)
  • Page 61 PIN, PISTON 13200ZE2000 ROD ASSEMBLY, CONNECTING (STANDARD) ... 1 ... INCLUDES ITEMS W/ 13200ZE2305 ROD ASSY., CONNECTING US0.25 90001ZE8000 BOLT, CONNECTING ROD 90551ZE1000 CLIP, PISTON PIN 18MM QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 61...
  • Page 62 HONDA GX240K1QA2 ENGINE — RECOIL STARTER ASSY. RECOIL STARTER ASSY. PAGE 62 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)
  • Page 63 SPRING, STARTER RETURN 28443ZE2W01 SPRING, RATCHET 28444ZE2W01 RETAINER, SPRING 28461ZE2W02 GRIP, STARTER 28462ZE2W11 ROPE, RECOIL STARTER 28469ZE2W01 GRIP, REINFORCEMENT 90004ZE2W01 SCREW, CENTER 90008ZE2003 BOLT, FLANGE 6X10 QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 63...
  • Page 64 HONDA GX240K1QA2 ENGINE — GASKET KIT ASSY. NO ARTWORK AVAILABLE PAGE 64 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)
  • Page 65 GASKET, CYLINDER HEAD 12391ZE2020 GASKET, CYL. HEAD COVER 16221ZA0800 GASKET, CARBURETOR 16223ZA0800 GASKET, INSULATOR 18333ZE3800 GASKET, EXHAUST PIPE 06111ZE2408 GASKET KIT ..........1 ..INCLUDES ITEMS W/ QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 65...
  • Page 66 HONDA GX240K1QA2 ENGINE — LABELS ASSY. LABELS ASSY. PAGE 66 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)
  • Page 67 PART NAME QTY. REMARKS 87521ZE2W01 EMBLEM (INTERNAL) 87522ZE1810 MARK, CAUTION (EXTERNAL) 87522ZH9000 LABEL, CAUTION 87528ZE2810 MARK, CHOKE (EXTERNAL) 87586ZH7W00 LABEL, FUEL CAUTION 87532ZH8810 MARK, OIL ALERT (E) QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 67...

  • Page 68: Parts

    Multiquip’s designated receiving point. at the time of any price change. PAGE 68 — QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL — REV. #4 (10/27/06)
  • Page 69 NOTE PAGE QP-3TH TRASH PUMP — OPERATION & PARTS MANUAL— REV. #4 (10/27/06) — PAGE 69...
  • Page 70 This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold. The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are based on the MQ QP-3TH Trash Pump.

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