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OPERATION AND PARTS MANUAL MODEL QP-3TZ TRASH PUMP (Diesel Engine) Revision #0 (03/29/05) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
QP-3TZ — TABLE OF CONTENTS Hatz 1B30 Diesel Engine MQ QP-3TZ Trash Pump Spare Parts Kit Assembly ......... 32-33 Here’s How To Get Help ..........3 Accessories Assembly........34-35 Table of Contents ............4 Crankcase and Engine Mount Assembly ..36-37 Parts Ordering Procedures ........
Place Your Parts Order Via Web or Fax Here’s how to get help... For Even More Savings! Please have the model and serial number on hand when calling. (Domestic USA Dealers Only) MULTIQUIP CORPORATE OFFICE Extra Discounts! 18910 Wilmington Ave. 800-421-1244 Carson, CA 90746 FAX: 310-537-3927 All parts orders which include complete part numbers and Email: mq@multiquip.com...
Potential hazards associated with the QP-3TZ Trash Pump operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
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QP-3TZ — SAFETY MESSAGE ALERT SYMBOLS Accidental Starting Respiratory Hazard ALWAYS place the engine ON/OFF switch in the OFF position when the pump is not in use. ALWAYS wear approved respiratory protection. Equipment Damage Messages Sight and Hearing hazard Other important messages are provided throughout this manual to help prevent damage to your pump, other property, or the surrounding environment.
■ NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result. ■ Manufacturer does not assume responsibility for any accident due to equipment modifications.
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RULES FOR SAFE OPERATION ■ NEVER Run engine without air cleaner. Severe engine ■ High Temperatures – Always stop engine and allow the damage may occur. engine to cool before adding fuel, oil or performing service and maintenance functions. Contact with hot components can ■...
APPLICATION Higher elevations will effect the performance of the pump. Due to The QP-3TZ Trash Pump is designed to be used for dewatering less atmospheric pressure at higher altitudes, pumps DO NOT applications. Both the suction and discharge ports on the QP-3TZ have the priming ability that they have at sea level.
QP-3TZ — PUMP COMPONENTS Figure 2 shows a typical application using the QP-3TZ Trash pump. Please note that this pump is intended for the removal of clean water and water containing some debris and solids. Maximum size of solids should not exceed 1.5 inch (30 mm) in diameter. DO NOT set strainer on bottom of water bed.
QP-3TZ — REFUELING DANGER Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.
QP-3TZ — BASIC ENGINE Figure 4. Engine Controls and Components INITIAL SERVICING Engine Motor Mounts – Attach these engine mounts to The engine (Figure 4) must be checked for proper lubrication and the pump frame. Tighten securely. filled with fuel prior to operation. Refer to the manufacturer’s Engine manual for instructions &...
QP-3TZ — PRE-INSPECTION (ENGINE) 3. Insert and remove the dipstick without screwing it into the filler CAUTION CAUTION CAUTION CAUTION CAUTION neck. Check the oil level shown on the dipstick. 4. If the oil level is low (Figure 6), fill to the edge of the oil filler NEVER operate the pump in a confined hole with the recommended oil type (Table 5).
QP-3TZ — PRE-SETUP (PUMP) Before Starting Suction and discharge hoses are available from Multiquip. Contact NOTE 1. Read safety instructions at the your nearest dealer for more beginning of manual. information. 2. Place pump as near to water as possible, on a firm flat, level surface.
QP-3TZ — INITIAL START-UP (ENGINE) CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION DO NOT attempt to operate the pump Do not allow the starter grip to snap back against the engine. until the Safety, General Information and Return it gently to prevent damage to the starter.
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QP-3TZ — MAINTENANCE (PUMP) Pump Vacuum Test Adjusting Impeller Clearance 1. If it is necessary to replace impeller or volute, be sure CAUTI CAUTI CAUTION CAUTI CAUTI clearance between impeller and volute is adjusted correctly. DO NOT attempt to start the engine unless the pump has 2.
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QP-3TZ — MAINTENANCE (PUMP) NOTE Pressure reading may vary depending on altitude. See Tables 3 and 4 on page 12. Figure 13. Pump Vacuum Tester PAGE 20 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)
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QP-3TZ — MAINTENANCE (ENGINE) Engine Maintenance Perform engine maintenance procedures as referenced by Table 6 below: t n i ) 3 ( l i O r i A ) 1 ( g i t l l A & s t l...
QP-3TZ — MAINTENANCE (ENGINE) Maintenance DANGER DANGER DANGER DANGER DANGER Perform the engine maintenance procedures as indicated below: DO NOT use gasoline as a cleaning solvent, because that DAILY would create a risk of fire or explosion. ■ Thoroughly remove dirt and oil from the engine and control area.
QP-3TZ — PREPARATION FOR LONG -TERM STORAGE Pump Storage Pull the recoil starter grip slowly. STOP when it feels tight. This closes the intake and exhaust valves For storage of the pump for over 30 days, the following is (compression position) , and helps prevents rust from required: forming.
QP-3TZ — EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column NOTE The contents of this catalog are Serial Numbers-Where indicated, this indicates a serial subject to change without notice .
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QP-3TZ — PUMP ASSY. PUMP ASSY. PART NO. PART NAME QTY. REMARKS 0181090820 BOLT SET W/ SPRING WASHER (SUCTION PLATE) M8 X 20 0181090825 BOLT SET W/ SPRING WASHER (SUCTION COVER) M8 X 25 0151191250 STUD BOLT (DRAIN COVER HANDLE)
HATZ 1B30 — CRANKCASE AND ENGINE MOUNT ASSY. CRANKCASE AND ENGINE MOUNT ASSY. NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs. PAGE 36 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)
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HATZ 1B30 — CRANKCASE AND ENGINE MOUNT ASSY. CRANKCASE AND ENGINE MOUNT ASSY. PART NO. PART NAME QTY. REMARKS 01582710 CRANKCASE ASSEMBLY ....... 1 ... INCLUDES ITEMS W/ CRANKCASE ........... 1 ... NOT SOLD SEPARATELY 03455000 PLUG 6.5X7 40002600 BLIND RIVET 01333100 COVER PLATE 50440300...
HATZ 1B30 — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PAGE 44 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)
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HATZ 1B30 — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PART NO. PART NAME QTY. REMARKS 01529801 CYLINDER HEAD ASSY ......... 1 ....INCLUDES ITEMS W/ CYLINDER HEAD ..........1 ....NOT SOLD SEPARATELY 05129500 VALVE GUIDE 05097500 STUD CYLINDER HEAD 141MM 05097400 STUD CYLINDER HEAD 148MM 05098900...
HATZ 1B30 — OIL PUMP/GOVERNOR ASSY. OIL PUMP/GOVERNOR NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs. PAGE 46 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)
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HATZ 1B30 — OIL PUMP/GOVERNOR ASSY. OIL PUMP/GOVERNOR PART NO. PART NAME QTY. REMARKS 01530210 COVER OIL PUMP ASSY....... 1 ....INCLUDES ITEMS W/ COVER, OIL PUMP ......... 1 ....NOT SOLD SEPARATELY 50434901 CIRCLIP GEAR, OIL PUMP ........... 1 ....NOT SOLD SEPARATELY HOUSING, OIL PUMP ........
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HATZ 1B30 — OIL PUMP/GOVERNOR ASSY. (CONT.) OIL PUMP/GOVERNOR NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs. PAGE 48 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)
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HATZ 1B30 — OIL PUMP/GOVERNOR ASSY. (CONT.) OIL PUMP/GOVERNOR PART NO. PART NAME QTY. REMARKS 40022401 O- RING 8X2 50138100 THREADED PIN M6X35 AS REQUIRED 50004200 THREADED PIN M6X18 AS REQUIRED 05079601 CENTRIFUGAL WEIGHT 05078501 GOVERNOR SLEEVE 50475300 FILL. HEAD SCREW 5X25 05151300 SUPPORT 50475400...
HATZ 1B30 — TIMING COVER ASSY. TIMING COVER ASSY. NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs. PAGE 50 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)
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HATZ 1B30 — TIMING COVER ASSY. TIMING COVER ASSY. PART NO. PART NAME QTY. REMARKS 01319510 TIMING COVER ASSY ........1 ....INCLUDES ITEMS W/ TIMING COVER ..........1 ....NOT SOLD SEPARATELY 04130200 CLOSING PLUG 01533900 BOLT GOVERNOR HOUSING 05053100 MAIN BEARING 04124800...
HATZ 1B30 — RECOIL STARTER ASSY. RECOIL STARTER ASSY. NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs. PAGE 58 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)
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HATZ 1B30 — RECOIL STARTER ASSY. RECOIL STARTER ASSY. PART NO. PART NAME QTY. REMARKS 01515002 RECOIL STARTER ASSY........ 1 ....INCLUDES ITEMS W/ 01497800 HANDLE ASSY..........1 ....INCLUDES ITEMS W/# HANDLE ............1 ....NOT SOLD SEPARATELY 03665200 RUBBER SLEEVE 05045201...
HATZ 1B30 — AIR DUCT ASSY. AIR DUCT ASSY. NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs. PAGE 60 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)
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HATZ 1B30 — AIR DUCT ASSY AIR DUCT ASSY. PART NO. PART NAME QTY. REMARKS 01551401 HOOD 01551301 BLOWER DUCTING 50170900 SPRING WASHER 6 50146300 HEX SCREW M6X18 50120000 DISC A6,4 50144400 HEX NUT M6 01326300 COOLING AIR DUCTING ........ 1 ....INCLUDES ITEMS W/ AIR DUCT -----------------------------------------------1 ....
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HATZ 1B30 — AIR DUCT ASSY. (CONT.) AIR DUCT ASSY. NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs. PAGE 62 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)
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HATZ 1B30 — AIR DUCT ASSY. (CONT.) AIR DUCT ASSY. PART NO. PART NAME QTY. REMARKS 50144400 HEX. NUT M6 04119100 TUBE 6X8X14 50458100 STUD M6X45 05007300 SEALING STRIP 48MM 04042000 WASHER 6.5X22.5X1 05132900 BUSH 6.5X13X14 04116700 COVER 50464401 STUD M6X35 40028300 HEX.
HATZ 1B30 — FUEL TANK ASSY. FUEL TANK ASSY. NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs. PAGE 66 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)
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HATZ 1B30 — FUEL TANK ASSY. FUEL TANK ASSY. PART NO. PART NAME QTY. REMARKS 01588610 FUEL TANK ASSY 5 LITER ......1 ....INCLUDES ITEMS W/ 01535302 CAP FOR FUEL TANK FUEL HOSE WRAP ......... 1 ....NOT SOLD SEPARATELY 05085100 FUEL HOSE 7X165 50440600...
HATZ 1B30 — AIR FILTER ASSY. AIR FILTER ASSY. NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs. PAGE 68 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)
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HATZ 1B30 — AIR FILTER ASSY. AIR FILTER ASSY. PART NO. PART NAME QTY. REMARKS 05107600 SEALING STRIP 05056400 WASHER 50171500 ALL. SCREW M8X25 50426000 AIR FILTER ELEMENT ........1 ....IN MAINTENANCE KIT 50454300 NUT M6 05107500 COVER AIR FILTER 50435800 RUBBER SLEEVE 01607900...
HATZ 1B20 — SEALING AND BONDING ADHESIVES e t I i r c i t p e t i a v i r o t e i t i e t i e i t i e t i c i n l l o c i n l l o...
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Effective: October 1, 2002 PAYMENT TERMS Parts must be in new and resalable con- Multiquip reserves the right to quote and sell dition, in the original Multiquip package (if direct to Government agencies, and to Original Terms of payment for parts are net 10 days.
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