Calomax KUDOS 6 DUAL FLOW Operating And Service Instructions

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INSTALLATION, OPERATION AND SERVICING INSTRUCTIONS
e-mail: service@calomax.co.uk
Calomax Limited
Lupton Avenue, Leeds LS9 7DD
Tel. 0113 249 6681 Fax. 0113 235 0358
MODEL: KUDOS 6
Please read these
instructions carefully
before operating your
boiler for the first time
www.calomax.co.uk
DUAL FLOW
KUDOS 9
DUAL FLOW

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Summary of Contents for Calomax KUDOS 6 DUAL FLOW

  • Page 1 KUDOS 9 DUAL FLOW INSTALLATION, OPERATION AND SERVICING INSTRUCTIONS Please read these instructions carefully before operating your boiler for the first time Calomax Limited Lupton Avenue, Leeds LS9 7DD Tel. 0113 249 6681 Fax. 0113 235 0358 e-mail: service@calomax.co.uk www.calomax.co.uk...
  • Page 2: Table Of Contents

    CONTENTS page INTRODUCTION CHECK LIST APPROVALS CONSTRUCTION INSTALLATION LOCATION COLD WATER INLET DIMENSIONS AND WEIGHTS VENT / OVERFLOW ELECTRICAL CONNECTIONS USER INSTRUCTIONS SCALE GENERAL OPERATION GENERAL NOTES CLEANING ACCESSORIES 9/10/11 SERVICE INSTRUCTIONS EXPLODED DIAGRAMS 15/16 SPARE PARTS 17/18 WIRING DIAGRAMS 19/20 TROUBLE SHOOTING SERVICE HISTORY NOTES...
  • Page 3: Introduction

    INTRODUCTION Thank you for purchasing a Calomax Kudos range boiler. All our products are designed to give years of simple, reliable operation. To ensure this, it is important that the installation and subsequent servicing is carried out by a suitably qualified engineer in accordance with these instructions.
  • Page 4: Construction

    Allow adequate clearance for ventiation and for the easy removal of the outer casing lid and left hand side panel panel. Calomax ltd recommend a minimum clearance of 50mm on all sides of the boiler except the left hand side which requires minimum fo 150 mm clearance for maintenance.
  • Page 5: Dimensions And Weights

    BEFORE CONNECTING, THE SUPPLY PIPE MUST BE THOROUGHLY FLUSHED OUT TO ENSURE THAT FOREIGN MATTER DOES NOT BLOCK OR ENTER THE SOLENOID VALVE The boiler must be connected to a potable water supply using the food grade hose provided, in a manner which complies with UK water regulations.
  • Page 6: Electrical Connections

    the overfill pipe being extended as advised, any subsequent damage incurred will be the responsibility of the installer. ELECTRICAL CONNECTIONS Kudos6 Dual-flow boilers require fixed wiring to the rear terminal block. A means of disconnection must be provided in which at least 3mm seperation between the live and neutral poles of the supply exists.
  • Page 7: Scale

    When the service light is flashing, the element is disabled and the boiler may cool. For further assistance, contact our service department on 0113 249 6681, or e-mail service@calomax.co.uk. SCALE The production of scale is a natural phenomenon and commonly occurs in hot water systems.
  • Page 8: General Operation

    GENERAL OPERATION • Hold a cup below the tap or place large vessels on the drip tray. Care must be taken to avoid injury through splashing or over-filling. • To begin filling, pull the handle forward or push it backward – hot water begins to flow.
  • Page 9: Accessories

    Accessories (To suit all Kudos models unless stated otherwise) Worktop-mounting Stainless Steel drip tray Ref. SSDTK (freestanding) SSDTWDK (with drain outlet) Wall-mounting bracket (for boiler) Ref. KWMBK Stainless Steel drip tray for Wall-mounting bracket (above) Ref. KWMBDTK (free standing) KWMBDTWDK (with drain outlet) Boiler securing clamp (To fix boiler to a worktop)
  • Page 10 Back panels (To conceal water & electrical connections) REF. K9BAC for Kudos6 Dual Flow & Kudos9 Dual Flow) Ingredient caddy Ref. IC3 (3 bay) - as shown IC4 (4 bay) Shelf unit (For storing cups / saucers etc.) Ref. SHU Page 10...
  • Page 11 Water filter kit (To reduce taste & odour problems) Ref. CWFK Filter Cartridge (Replacement filter for kit shown above) Ref. CWFC1 For more information visit our website at www.calomax.co.uk or call 0113 249 6681 Page 11...
  • Page 12: Service Instructions

    For further assistance, contact our service department on 0113 249 6681, e-mail service@calomax.co.uk. or find a local service engineer at www.calomax.co.uk Access to internal components can be gained by the removal of the outer casing lid and left hand side panel.
  • Page 13 Scale deposits should be removed from all internal surfaces, particularly the heating element, thermistors and level sensors by gently tapping or scraping. If the deposits are soft, use a nylon pad and flush out. Abrasive cleaning materials containing scouring powders and detergents must not be used, such materials can cause taste problems.
  • Page 14 Heat transfer compound is also supplied with all replacement circuit boards. Adjusting the Water Temperature Set Point The temperature potentiometer (Pot) is pre-set at Calomax and will only require adjustment in exceptional circumstances. Contact Calomax for advice.
  • Page 15: Exploded Diagrams

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  • Page 17: Spare Parts

    Spare parts are usually available ex-stock. Please quote Model & Serial Number. UTHS TN2CK TN3CK DRAW OFF TAP TAP BODY HEAT SLOW-FILL NOZZLE FAST-FILL NOZZLE BODY SHIELD CBTCW CBTS EXTENDED TAP TOP ASSEMBLY TAP CUP WASHER TAP SPRING FAST-FILL NOZZLE CBTSS NBE3HK TAKE...
  • Page 18 Spare parts are usually available ex-stock. Please quote Model & Serial Number. KWLCPK NB15BLG KWTLG NBPRG BODY LID GASKET WATER TANK BODY LID WATER LEVEL GASKET GROMMET CONTROL PIPE WIH (1m) KDFPMFK KDFLPCBA KTSK WATER INLET PLASTIC FASCIA FOR LIGHT PCB FOR DUAL TANK SENSOR KIT HOSE DUAL FLOW BOILERS...
  • Page 19: Wiring Diagrams

    BLACK BLACK YELLOW / GREEN CONNECTION BLUE BLUE BLUE BLUE Page 19 NB: Not to scale.
  • Page 20 YELLOW / GREEN BLACK CONNECTION BLUE BLUE BLUE BLUE PINK Page 20...
  • Page 21: Trouble Shooting

    BASIC TROUBLE SHOOTING Symptoms Possible Cause Remedy Broken tap top Replace tap top (or component) Normal level sensor De-scale holding signal No boiling water Thermal cut-out Reset and check for faults available tripped (no light) Element failed Replace element Excessive internal scale. (See De-scale the boiler ‘De-Scale’...
  • Page 22: Service History Notes

    SERVICE HISTORY AND NOTES Page 22 NB: Not to scale.
  • Page 23: Warranty

    WARRANTY GUARANTEE (UK Mainland customers only) Calomax have manufactured water boilers in the UK for over 50 years. We are proud of our products and the back-up service we provide Properly maintained and serviced, a Calomax boiler should last many years and we have no hesitation in providing a full 12 months (mainland U.K.) parts and labour warranty for all models.
  • Page 24: Product Specification

    Power rating - K6/DF 6kW (MAX) - K9/DF 9kW (MAX) Note: All measurements are approximate. PLEASE CONTACT OUR SERVICE DEPARTMENT FOR ASSISTANCE Calomax Limited, Lupton Avenue, Leeds LS9 7DD Tel: 0113 249 6681 Fax: 0113 235 0358 e-mail: service@calomax.co.uk Page 24...

This manual is also suitable for:

Kudos 9 dual flow

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