Calomax QUASAR 2 Installation, Operation And Servicing Instructions page 8

Note: Whenever the body lid has been removed from the boiler a new
lid gasket may be required to ensure a steam-tight joint. Damage to the
unit caused by a poor lid seal is not covered by warranty.
Scale deposits should be removed from all internal surfaces,
particularly the heating element, thermistor and level sensors by
gently tapping or scraping. If the deposits are soft, use a nylon
pad and flush out. Abrasive cleaning materials containing scouring
powders and detergents must not be used, such materials can
cause taste problems.
Suitable chemical de-scalants must only be used in accordance
with the manufacturer's recommendations. This will prevent health
and safety issues, taste problems and potential damage to the
appliance. All trace of these chemicals must be removed from
the appliance before re-commissioning the unit . Misuse of such
chemicals is not covered by the product warranty.
IMPORTANT Before re-commissioning the boiler it is important
that all scale and moisture is removed from the level sensor
insulating gaskets, to avoid a false signal being transmitted
through the scale to the boiler body. Failure to remove this
scale and/or moisture could cause the sensor to indicate to the
PCB that water is covering the element, whether or not water
is present. In this situation the PCB could energise the element
causing failure. If in doubt, protect the element by hand filling
with water to the level of the draw-off tap before switching on
the electrical supply to the boiler.
General function
The printed circuit board (PCB) controls the heating and filling
functions of the boiler by monitoring the thermistor and level
sensors. The PCB also controls the external light unit to indicate
the current state of the boiler. Red and yellow LED'S on the circuit
board indicate whether the PCB has energised the element or
solenoid respectively.
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The auxiliary PCB controls the dispense valve and push button
functions.
Should an element fail and need to be replaced, it may be
necessary to replace the lid gasket to ensure a reliable steam-tight
seal. Note: the element has a permanent 'Live' feed, and the
'Neutral' is switched.
Printed Circuit Board replacement (PCB)
In the event of a PCB failing and a replacement being required, full
instructions will be supplied. It is important to note however, that the
Triac PCB must be securely mounted against the copper heat-sink
to ensure reliable heat dissipation. Heat transfer compound is also
supplied with all replacement circuit boards.
Adjusting the Water Temperature Set Point
The temperature potentiometer (Pot) is pre-set at Calomax and
will only require adjustment in exceptional circumstances. Contact
Calomax for advice.
Water boils at different temperatures depending on barometric
pressure. The temperature should not be tuned higher than
98 °C , or over boiling may occur during low barometric pressure
conditions, causing the unit to trip the overheat cut-out device.
On / Off Switch
The On / Off switch is positioned at the rear of the machine. When in
the off position the unit will cease to function & the light on the fascia
will go out.
NOTE: This switch must not be used to isolate the electrical supply
for servicing / maintenance. When maintaining / servicing the unit the
power cord must be removed from the mains supply.
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