Pro-Line Boats 35 Express 2006 Owner's Manual
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Pro-Line Boats 35 Express 2006 Owner's Manual

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2006
Owner's Manual
35 Express
Specifications subject to change without notice. Actual boats may vary from drawings and/or photos.
Copyright 2005 Pro-Line Boats Inc., PO Box 1348, Crystal River, FL 34423
All rights reserved. November 21, 2005

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  • Page 1 2006 Owner’s Manual 35 Express Specifications subject to change without notice. Actual boats may vary from drawings and/or photos. Copyright 2005 Pro-Line Boats Inc., PO Box 1348, Crystal River, FL 34423 All rights reserved. November 21, 2005...

  • Page 3: Table Of Contents

    Table of Contents Page Introduction Specifications ............Dealer Responsibilities .
  • Page 4 Page Alternating Current (AC) ......... . Direct Current (DC) .
  • Page 5 Page Fuel Sender & Fuel Pick Ups ........Fuel Water Separators .
  • Page 6 Page Starting ............. Before Starting the Engines .
  • Page 7 Owner’s Manual. All weights and fuel capacities are estimates and could/will vary with each vessel and with each application. In all cases, consult your local Pro-Line dealer for the most current information.

  • Page 8: Introduction

    Congratulations on the purchase of your new Pro-Line Boats 35 Express sport fishing boat. Welcome into the proud family of satisfied Pro-Line owners. Every expedition lets you enjoy the outstanding features designed into every boat we construct. Your new Pro-Line is more than just a boat, it's a whole new lifestyle.

  • Page 9: Customer Responsibilities

    Owner’s Package Each Pro-Line boat comes with an Owner’s Package that contains this Owner’s Manual along with materials supplied by various manufacturers whose products have been installed on your boat. Manufacturers of certain products (i.e., Stereo, TV, Stove, Refrigerator, Microwave, Engines, Electronics, etc.) provide their own limited warranty and owner’s manuals.

  • Page 10: Yacht Certification

    The Pro-Line Boats Limited Warranty is attached to the warranty card. After signing the warranty card, your dealer will provide you with your copy of the warranty and mail the warranty card to Pro-Line Boats, Inc. A copy of the Pro-Line Boats Limited Warranty is also included in this chapter.
  • Page 11 The Ten Year Limited Hull Structural Warranty is transferable to subsequent owners for a nominal fee. Please contact your dealer or Pro-Line Boats to obtain the applicable transfer form so that the new owner will have piece of mind knowing that their pre-owned boat comes with the same structural hull warranty...

  • Page 13: Safety

    Safety Your Pro-Line boat has been constructed with safety in mind. But, remember, boating safety and the safety of your passengers is YOUR ultimate responsibility. You should fully understand the operations of your vessel as well as the basics in boating safety.

  • Page 14: Where Co May Accumulate

    • Contact medical help. If the victim is not breathing, perform rescue breathing or approved cardiopulmonary resuscitation (CPR), as appropriate, until medical help arrives. Prompt action can mean the difference between life and death. • Shut off potential sources of CO, if possible. Correct ventilation problems and/or repair exhaust problems as appropriate.

  • Page 15: Fire

    • Know where and how CO may accumulate in and around your boat. • Maintain fresh air circulation throughout the boat at all times. Run exhaust blowers whenever the generator is operating. • Know where your engine and generator exhaust outlets are located and keep everyone away from these areas.

  • Page 16: Flooding

    In addition, here is a list of suggested equipment you should have aboard your Pro-Line: • • First aid kit and blankets Anchor and sea anchor with sufficient line • • Mooring lines and fenders Bailing device • • Combination oar/boat hook Tool kit and lubricant •...

  • Page 17: Regulations

    • The engine is turned off and the key is removed when swimmers are near the prop or using the dive platform. • All passengers keep away from lines under stress in case they break and recoil. Regulations The USCG is the authority of all waterways. Local authorities enforce State Boating Regulations. You are subject to marine traffic laws and "Rules of the Road"...

  • Page 18: Controls

    Controls Controls and engine systems vary greatly from one engine manufacturer to another. Please read your engine owner’s manual carefully. Throttle & Shift Controls for Twin or Triple Ignition – Binnacle, Forward, Neutral and Reverse Gear Operation The Binnacle on the 35 Express is located on the starboard side of the console forward of the helm seat. To ensure that the Binnacle is working properly, shift the Binnacle forward to put the engine in forward gear.

  • Page 19: Electronic Throttle & Shift Controls (Optional)

    Tower for the Hard Top, the Tower controls will also be electronic. Shift / Throttle / Trim Your Pro-Line can be ordered with different shift/throttle systems based upon motor type. Refer to the owner's packet to find the manual pertaining to your particular installation. Each motor has an individual tilt/trim switch located on the port throttle lever.

  • Page 20: Steering

    Steering Your Pro-Line is equipped with a self-contained hydraulic steering system. When the steering wheel is turned, the helm pump pumps fluid to the steering cylinder causing it to extend or retract. Periodically, check the fluid level and fill as necessary. Beware of adding too much fluid, especially if the ambient temperature is cold because subsequent expansion could cause leaking or damage to your system.

  • Page 21: Windlass

    Tab switch is being pressed down, the port Trim Tab should be going down. Repeat the same process for the opposite side. While underway and in open water, clear of other boaters, depress the top half of the switches in half- second increments to achieve the desired degree of trim.
  • Page 22 To operate the Windlass, press the Windlass toggle switch to the down position to release the anchor and line. After dropping the anchor, be sure to tie the line off at one of the cleats. If you do not tie off at a cleat, the constant pull against the line could cause the windlass motor to fail.

  • Page 23: Systems And Accessories

    Systems and Accessories Electrical System 110 Volt Outlets - GFI Protected There are 3 (three) 110 volt/ground fault interrupter (GFI) outlets installed in the cabin and power to these outlets is provided via the Cabin Outlet 1 and the Cabin Outlet 2 switches on the AC/DC panel. The Cabin Outlet 1 switch controls the outlets in the dinette area and the head area.

  • Page 24: Direct Current (Dc)

    The AC panel provides power to the following: Cabin Outlet 1 Air Conditioner Cabin Outlet 2 Microwave Refrigerator Water Heater Battery Charger Stove Coffee Maker Spare If you wish to utilize the spare switch, you will need to install a switch and wiring. Before doing so, please refer to the information provided by the manufacturer of the new component to be sure that the new switch and wiring are compatible with the new component.

  • Page 25: Circuit Breakers

    The TABS Unit is installed behind the storage box at the port aft corner of the transom. The remote control panel is located on the console. The switches on the control panel will vary depending upon the engine package that was selected. Twin-engine installation Triple engine installation Switches are labeled:...

  • Page 26: Blower

    A tripped breaker will protrude or move from its set position indicating that the circuit has been overloaded. Turn off the device(s) on the circuit, then reset the breaker by pushing in once or by returning a breaker switch to the “ON” position. If the breaker does not reset or if it resets and then trips again after the device is turned back on, then a short circuit exists or your device may be damaged, overloaded, or faulty.
  • Page 27 WARNING: The switch for the blower is installed next to the AC/DC panel and should be turned on for four (4) minutes prior to starting your engines or the generator to ensure that the bilge is free from any gas fumes. The blower vents are located on the inside wings of the Euro transom/dive platform.

  • Page 28: Shore Power With Cord

    Starting the Generator Remotely from the AC Panel - The remote start/stop, hour meter and blower switch are all located on the starboard aft cabin wall next to the AC/DC panel. When using your optional generator to provide power to the alternating current system, the slide mechanism on the AC panel needs to be in the “Up”...

  • Page 29: Switch And Breaker Panel

    The shore power outlet is located on the outside of the starboard wing and aft of the starboard portlight. To connect your shore power system: • Turn the shore power outlet fitting and lift it up. • Plug the shore power cord into the outlet on the boat. •...
  • Page 30 • Middle position – All lights are off. • Back/Aft position – Anchor light is on; the bow lights and gauge lights are off. Cockpit Lights - Your 35 Express is equipped with cockpit/courtesy lights in the cockpit area. The lights have LED (light emitting diode) bulbs with a lifespan of approximately 10,000 hours.
  • Page 31 Washdown – The washdown pump is located below the mid berth on the starboard side and is mounted on a seacock (ball valve). To activate the pump, depress the switch to the up or forward position. The washdown pump draws its water from the same seacock that the baitwell pump draws its water.

  • Page 32: Lighting Systems

    15, 16 Accessory - These switches can be used for additional dealer installed accessories. Please check the amp rating of any new component and/or additional accessory before installation. These switches are rated for 5 amps. Lighting Systems Baitwell Light The baitwell light switch is located on the switch panel and is labeled baitwell with a light symbol on the switch.

  • Page 33: Cockpit Lights

    Cockpit Lights The cockpit lights are small circular lights located around the cockpit aft of the helm seat. Locate the 2-way cockpit light switch on the switch panel and press the switch in the forward position to turn on the 3 cockpit lights. Press the cockpit Light switch in the back or aft position to turn the lights off.

  • Page 34: Docking Lights (Optional)

    Docking Lights (Optional) The optional docking lights, which provide excellent lighting for night navigation, are mounted at the bow of the boat just below the rubrail. To operate the docking lights, press the docking lights switch, located on the switch panel for the lighting system, forward to the on position. Press the switch aft to turn the lights off.

  • Page 35: Horn

    Please refer to the owner’s manual provided by the manufacturer of the compass for operational procedures and for information related to the care and maintenance of their product. When in doubt, always defer to the compass manufacturer’s instructions and/or recommendations. Horn The dual trumpet horn device is located on top of the fiberglass hard top.

  • Page 36: Air Conditioning System (Optional)

    If the fuel gauge is not reading correctly, we recommend that you have the fuel sender checked by your Pro-Line dealer’s Service Department or other qualified professional before considering changing out the gauge. For more information, please refer to the “Fuel/Oil Systems” section of this manual.
  • Page 37 Air Conditioning Air Conditioner Return on Air Conditioning Vent in the the face of the V Berth Vents in the Mid storage area Main Salon Berth Cabin & Head The breaker switch for the air conditioner is located on the AC/DC panel in the cabin. Turn the switch to the on position.
  • Page 38 Air Conditioner System The following is a typical air conditioner installation. Some installations may vary. Located under access panel under mid-berth cushion. To maintain proper water flow to the air conditioner, check and clean the sea water strainer by unscrewing the bottom clear container. To turn off the air conditioner, press the On/Off button and hold it until the air conditioner turns off.

  • Page 39: Fresh Water / Cabin Water System

    Please refer to the owner’s manual provided by the manufacturer of the air conditioning unit for operational procedures and for information related to the care and maintenance of their product. When in doubt, always defer to the air conditioner manufacturer’s instructions and/or recommendations. Note: The manufacturer of the air conditioner provides the limited warranty for the air conditioner and most associated parts.

  • Page 40: Fresh Water Tank Fill

    Fresh Water Tank Fill This is a stainless steel fitting located amidships on the port gunwale. Twist the cap to open the fitting. The cap is connected to the fitting by a chain or cable so that it will not fall into the water and/or get lost. Use a garden hose to fill the fresh water tank through this fitting.

  • Page 41: Shower System & Shower Sump Pump

    If the fresh water system is not in going to be in use, return to the AC/DC Panel in the cabin and turn the fresh water switch to the off position. Note: If you should hear a sucking sound, you may have a leak on the inlet side of the fresh water tank.

  • Page 42: Dockside Discharge Waste Outlet

    This stainless steel fitting labeled waste is located amidships on the port gunwale. Twist the cap to open the fitting and connect to your marina’s dockside service facilities. Vacuum Flush with Dockside Discharge Your Pro-Line is equipped with a VacuFlush head system Head overboard / discharge pump and dockside discharge.

  • Page 43: Head Macerator Pump

    Dockside Discharge – When at a marina that offers dockside discharge, the marina will provide the facilities needed to perform this operation. You will not need to use the Tank Watch system. The stainless steel fitting labeled “Waste” is located amidships on the port gunwale. Twist the cap to open the fitting and insert the hose provided by the marina into the dockside discharge waste outlet to connect to your marina’s dockside service facilities.

  • Page 44: Bilge Pumps

    The 45 gallon capacity baitwell tub is located aft of the helm seat. It comes equipped with an aerator head, 2 overflow drains that allow circulation to keep bait alive, a plug for the drain and a baitwell light. Baitwell Tub/Bait Station - 45 Gallon raw water baitwell station with: Clear lid Bar soap holder...

  • Page 45: High Water Alarm

    the automatic float is operating properly. It is recommended that you check the operation of each automatic float switch monthly. Bilge 2 - This Bilge 1 pump is wired to the High Water Alarm. Forward Bilge Pump Float Switches w/Float Switch High Water Alarm A high water alarm switch is mounted on the console and is wired to bilge pump 2.

  • Page 46: Washdown Pump And Raw Water Washdown Hose

    Fuel Tank Standard Fuel Tank - The 320-gallon Fuel Optional Fuel Tank - the optional Fuel Tank Tank on your Pro-Line is constructed of heavy upgrade, the fuel capacity of your boat was gauge aluminum with internal baffling to increased to 425 gallons. When this option is minimize sloshing.
  • Page 47 Standard 320-Gallon Fuel Tank Starboard Manufacturer’s Engine Pick-up Label Fuel Generator Pick-up Sender Port Engine Fuel Pick-up Fuel Tank Upgrade – Optional 425-Gallon Tank Fuel Sender Manufacturer’s Label Fuel Pick Regardless of the fuel tank option that you have selected, you should inspect the hose connections on a regular basis.

  • Page 48: Fuel Fill And Vent

    If you feel that your fuel gauge is reading incorrectly, before considering changing the gauge, have your Pro-Line dealer’s Service Department or another qualified service professional remove the fuel sender and check to make sure that the float is able to move up and down freely.

  • Page 49: Primer Bulbs

    If you have selected the optional air conditioner system, a designated fuel water separator will also be installed on the inside of the port stringer specifically for this optional installation. Primer Bulbs There is a primer bulb (if applicable) installed for each engine and it is used to prime the fuel pump in the motor with fuel.

  • Page 50: Refrigerator

    In addition, the optional electronic components referenced in the section below are available for installation in the main cabin: Microwave Flat Screen TV Coffee Maker Sink is below the Staron lid Electric Stove Please refer to the owner’s manuals provided by the manufacturers of the components listed in this section for operational procedures and for information related to the care and maintenance of their products.

  • Page 51: Electric Stove

    Electric Stove Your 35 Express comes equipped with an electric ceramic glass cook top with dual burners and controls. Before attempting to use the stove, please refer to the owner’s manual provided by the manufacturer of the stove for operational procedures and for information related to the care and maintenance of their product.

  • Page 52: Stereo - Xm Upgrade (Optional)

    Stereo – XM Upgrade (Optional) The XM upgrade can be added to the standard AM/FM stereo w/CD player and remote. The controller head unit (XM box) is located behind the AC/DC panel in the cabin. When activating your satellite service, your service provider will request that you provide them with the “Radio ID #”.

  • Page 53: Windshield With Vent

    Cabin Portholes - Two portholes complete with screens are installed in the main cabin. One is located in the galley and the other is located in the head. To open the porthole window, loosen the 3 star nuts by turning them in a counter clockwise direction.

  • Page 54: Windshield Wipers

    Windshield Wipers – Port and Starboard The starboard wiper is standard equipment on your Pro-Line and is activated by depressing the switch to the up or forward position. If you purchased the optional port wiper, depressing the 3 position switch to the down or aft position will activate both the port and starboard wipers.
  • Page 55 hatches in place when they are open. The latch for the cockpit storage compartment is equipped with a locking latch and comes with a set of 2 numbered keys. We recommend that you make note of the key number and keep it in a safe place. In the event that you need to replace the keys, you will not need to replace the entire lock assembly.
  • Page 56 Access Hatch Locations Baitwell Aerator Head Baitwell Over Flow Drains Wiring Harness Starboard Aft Stanchions of Port Aft Stanchions of the Hard Top Frame the Hard Top Frame Fuel Fill Water Heater Fuel Vent Hose Fresh Water Fill Starboard Aft Bow Rail Stanchion Fresh Water Vent Port Aft Bow Rail Stanchion Thru Hull Fittings for the...

  • Page 57: Transom Door

    Transom Door The transom door is located on the starboard aft corner of the boat. The sliding bolt style latch secures the door in the closed position. To open the door, slide the latch starboard (to the left from inside the cockpit).

  • Page 58: Dive Platform - Integrated W/Ladder

    Bow Pulpit w/Anchor Roller Rope Locker Storage Dive Platform - Integrated w/Ladder An integrated Euro style dive platform is built into the fiberglass construction of the deck and hull and includes a stainless steel dive ladder on the port side of the transom. With the engines tilted down, passengers can move easily through the transom door and across the large dive platform for safe access to the dive ladder.
  • Page 59 Port Side Thru Hull Locations Waste Vent – Left Fresh Water Vent - Right Transom Sink - Upper Air Conditioner Pump Out – Upper Galley Sink - Lower Aft Bilge Pumps - Middle Shower Sump – Upper Electric Head Inboard & Outboard Head Sink –...

  • Page 60: Gunwale Trim / Rubrail

    Gunwale Trim / Rubrail A white rigid vinyl gunwale trim with a vinyl insert is installed at the juncture of the deck and hull. This durable trim provides a nice clean look and serves as somewhat of a cushion when you are docking, coming along side another vessel, etc.

  • Page 61: Tower (Optional)

    Tower (Optional) The tower option is available only with the installation of the triple Verado engine package. The installation of the optional tower includes dual station controls. The tower requires additional support not provided by the standard hard top frame. Therefore, it is important to note that when selecting the optional tower, the hard top frame and fiberglass top are NOT the same components offered with the...

  • Page 62: Cabin Floors (Standard & Optional)

    For information on keeping your galley countertop looking like new, please refer to the Service and Care section of this manual, visit the manufacturer’s website at www.staron.com or refer to the information in your owner’s packet that was provided by the manufacturer of the countertop. As always, when in doubt, defer to the information provided by the manufacturer (Staron / Samsung).

  • Page 63: Bonding System

    Bonding System All metal components that have water either going through them or touching them are bonded to the zinc anodes on the transom of the boat. The zinc anodes should be checked periodically and changed when needed.

  • Page 64: Operation & Performance

    Operation and Performance Trim / Tilt The power trim system allows the operator to raise and lower the motors throughout an infinite number of settings between its upper and lower limits. There is a trim setting that will yield maximum speed, stability or maneuverability for every throttle setting. Refer to your engine manual for specific questions regarding the trim and tilt.

  • Page 65: Propellers

    Propellers If your Pro-Line was ordered with a factory installed engine, it will have a propeller that has been performance tested to provide the best all-round performance for your engine / hull combination at sea level. In some situations, it may be desirable to re-prop your Pro-Line to enhance the desired performance needs for your area.

  • Page 66: Fueling

    There may also be a reduction in the top end speed. The optimum load location is generally near the center of the boat. When loading your Pro-Line, always: • Maintain a balance both port to starboard and bow to stern.

  • Page 67: Service And Care

    Your new Pro-Line boat is your home away from home. Generally, you should maintain your boat with the same care as you would maintain your home or automobile. Many of the same products used in caring for your home and automobile can be used to maintain your new boat.

  • Page 68: Graphics

    This is done so that the epoxy coat will properly adhere to the hull, and when done correctly, will not void the hull warranty. Pro-Line Boats does not recommend using an etching primer in lieu of sanding the bottom.

  • Page 69: Fuel Water Separators

    Fuel Water Separators If fuel water separators are installed on your boat, the “spin on” filter cartridges should be renewed every season at a minimum. Fuel tanks that are not kept full accumulate water faster due to condensation. Therefore, filter cartridges may need to be replaced more often depending upon usage and conditions or if motors begin to run rough.

  • Page 70: Stainless Steel

    Spray all electrical connections with a good quality corrosion guard annually and whenever an electrical connection is repaired or replaced. If you moor your Pro-Line in salt water for extended periods, be sure to check the transom mounted anti- corrosion anode often for operation. Check the electrical connections (green wire) on all metallic fittings with an anode for conductivity with an ohmmeter.

  • Page 71: Tackle Box

    Tackle Box Clean the tackle box trays and storage area using a soft cloth, warm water and a mild detergent. Windows The frames of the cabin hatches are made of cast or extruded aluminum. The lenses/windows of all 3 styles of windows (cabin hatches, cabin portholes and mid berth cabin window) are made of Lexan or tough acrylic.

  • Page 72: Curtain Package And Windscreen

    DON’Ts • Do not drill or break through the powder-coating film unless absolutely necessary. As much as possible, fastener holes should be drilled or punched before powder-coating. • Do not use organic solvents containing esters, ketones, alcohols, aromatic compounds, glycolic ether, or halogenated hydrocarbons. •...

  • Page 73: Insinglass

    • Brush off loose dirt. • Hose down. • Prepare a cleaning mixture of water and mild soap (Ivory Snow, Dreft or Woolite - no detergents). Water should be cold to lukewarm. Never more than 100 degrees. • Use a soft bristle brush to clean. •...

  • Page 74: Exterior

    For additional information regarding the care and maintenance of this product, please refer to the Morbern brochure provided in your owner’s package for recommended methods to clean specific types of stains. Exterior Vinyl – Upholstered Seats and Cockpit Bolsters Vinyl requires periodic cleaning to maintain its neat appearance and to prevent the build-up of dirt and contaminants that may permanently stain and reduce the life of the vinyl if they are not removed.

  • Page 75: Formica

    Removing Difficult Stains – Use an abrasive cleanser and a green Scotch-Brite® pad. Rub in a circular motion. Disinfecting Surfaces and Sinks - Occasionally wipe sinks and bowls with diluted household bleach (one to one bleach and water solution) to disinfect. Removing Cuts and Scratches –...

  • Page 76: Stove

    Winterizing and Storage Your new Pro-Line was winterized before it left the factory. If you launch the boat prior to storing it for the winter, please complete and/or comply with the following check list in order to ensure an easy “fitting out”...

  • Page 77: Resealing

    • Remove batteries and protect them from freezing. Trickle charge overnight once a month. • Place under cover. If the boat is stored on a trailer, loosen tie-down straps and place blocks beneath axles to relieve the load on the tires. For inboard/outboard engines only, to protect your boat during transport, the following procedures were affected at the factory prior to shipping and will need to be rectified prior to launch: •...
  • Page 78 Flitz International Ltd., Waterford, WI 53185, 800-558-8611 Ivory Soap and clean warm water – no cross contamination Lysol Foaming Cleaner Works well for cleaning gelcoat, vinyl and Formica. Woody Wax Can be used on a variety of surfaces such as: •...

  • Page 79: Appendix

    Appendix Helpful Checklists Print and use these checklists, and do not operate your boat without doing the following: Each Time You Go On A Boat Trip Make sure you know where CO exhaust outlets are located on your vessel. Educate all passengers about the symptoms of CO poisoning and where CO may accumulate.

  • Page 80: Boat Identification Information

    Boat Identification Information Owner: Home Port: Dealer: Boat Name: Registration Number: Hull ID Number: Boat Model: LOA: Beam: Draft: Vertical Clearance: Hull: Deck: Interior: Warranty Registration Date: Fuel Capacity (Gallons): Ignition Key #: Cabin/Head Door Key #: Other Key #: Radio Call Letters: Bat.: Engine Make:...

  • Page 81: Trouble Shooting Chart

    Trouble Shooting Chart PROBLEM: POSSIBLE CAUSE Poor speed or fuel Wrong propeller for load or conditions. economy: Trim is in too far. Load is too far forward or too heavy. Boat has taken on water. Marine growth on hull. Line or anchor is dragging. Fuel is stale or partially blocked.

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