Jet VBS-2012 Operator's Manual

Jet bandsaw owner's manual vbs-2012
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.JET
EQUIPMENT
& TOOLS
OPERATOR'S MANUAL
VBS-2012 Bandsaw
..lET EcaUIPMENT a TOOLS, INC.
A ~
-
WalterMeter HoldingCompany
po. 80)
TACOMI P.D.BOX 1349
AUBURN.WA9B071-1349
(206) 351-6COJ
FA)«(206) 939-8001

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Summary of Contents for Jet VBS-2012

  • Page 1 .JET EQUIPMENT & TOOLS OPERATOR'S MANUAL VBS-2012 Bandsaw ..lET EcaUIPMENT a TOOLS, INC. po. 80) (206) 351-6COJ TACOMI P.D.BOX 1349 WalterMeter HoldingCompany FA)«(206) 939-8001 AUBURN.WA9B071-1349...
  • Page 2 Il11portant Inforl11ation YEAR LIMITED WARRANTY REPLACEMENT PARTS Replacement parts for this tool are available directly from JET Equipment & Tools. To place an order call 1-800-274-6844. Please have the following information ready: 1. Visa, MasterCard or Discover Card number 2. Expiration date 3.
  • Page 3: Table Of Contents

    Blade Grinding Welder Clean-up Lubrication Schedule Parts Breakdown. Parts List "'"'''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''''' Electrical Schematic .230/460V, prewired 230V ..., ""'" VBS-2012 414482 65-3,280 SFPM .12" 20" 24" x 22-1/2" 150-1/2" - 156-112" 8° F and B 15° Rand 12° L .5/16" - 3/4"...
  • Page 4: Uncrating And Assembly

    Remove four nuts and washers holding the bandsaw to the shipping crate bottom. Using the lifting ring located on the top of the saw, lift the bandsaw into it's permanent location. For best performance, the bandsaw should be bolted to the floor after a level position has been found.
  • Page 5: Connecting To The Power Supply

    All adjustments or repairs must be done with the machine disconnected from the power source. Failure to comply may result in serious injury! The VBS-2012 bandsaw is rated at 230/460V and comes from the factory prewired 230V. To switch to 460V operation, follow the wiring diagram found on the inside cover of the motor junction box.
  • Page 6 Digital Readout (F, Fig. 4) - located panel. Indicates blade speed in feet per minute: Note: after the saw is first started or the speed has been changed, allow a least a minute for the readout to stabilize to the new setting.
  • Page 7: Blade Tensioning

    (8 Fig.6) - located Blade Tracking Handwheel the upper rear of the saw~ Turn clockwise to track blade toward front of the blade wheel Turn counter- clockwise to track blade toward rear of the blade wheel.
  • Page 8: Blade Tracking

    WARNING Air nozzle has been removed to show detail. Always operate saw with the air nozzle in place and properly adjusted. Failure to comply may cause serious injury! Loosen lock knob (A, Fig. 9) and turn blade guide handwheel (B, Fig.
  • Page 9: Top Guide Adjustment

    Top Guide Adjustment Always position the top guide to within an 1/8" of the top surface of the workpiece. This minimizes exposure of the operator's hands to the saw blade. Changing Saw Blades 1. Disconnect saw from the power source.
  • Page 10: Blade Selection

    Blade Selection Proper blade selection is just as important to band saw operation as is blade speed and material feed. Proper blade selection will impact blade life, straightness of cut, cut finish, and efficiency of operation. Excess blade breakage, stripping of teeth, and waviness of cut are some of the results of improper blade selection.
  • Page 11 Tooth Shape Note: When cutting thin materials, the rule for blade pitch is to have a minimum of two teeth engaging the material being cut at all times. Standard Tooth - generally used to cut ferrous metals, hard bronze, hard brass, and thin metals. Skip Tooth - have better chip clearance (larger gullet) and are used on softer, non-ferrous materials such as aluminum, copper, magnesium, and soft...
  • Page 12: Using The Blade Welder

    General rules for blade selection: 1. Select coarser pitch blades for thicker or softer material. Select finer pitch blades for thinner or harder material. Use fine pitch blades to obtain a smooth finish. Use coarse pitch blades to obtain faster cutting speeds (thick material).
  • Page 13: Welding

    Welding it:, CAUTION The welder is designed for intermittent use. Repeated welding within a short period of time may cause the welder to overheat. Turn pressure switch (A, Figure 14) to the zero position. 2. Join blade ends together and locate union in the center between two electrodes.
  • Page 14: Blade Grinding

    Bi-Metal Blades 1. Heat the blade slowly by jogging the annealing switch button until the weld just begins to emit light (dull red color). The desired color may not always be visible in normal room light always shade the weld area. Cool the weld quickly by releasing the annealing button.
  • Page 15: Lubrication Schedule

    Lubrication Schedule 1. Upper Blade Guide Shaft - lightly grease weekly. Clean after every day's use. Speed Change Handle - grease monthly with a light film on teeth and threads. 3. Variable Pulley - found on end of pulley shaft. Lubricate fitting using a light weight grease.
  • Page 16: Parts Breakdown

    6799 gSOO 9~90 7330 6600 6650 6602 6610 \'3'30 \'320 ,'00 ID1320 4010...
  • Page 18: Parts List

    Parts List for the VBS-2012 Bandsaw PLEASE ORDER BY PART NUMBER ONLY Control Index Part Description 6600 VBS2012-6600 Push Button - On 6602 VBS2012-6602 Push Button - Off 6610 VBS2012-6610 Emergency Off Switch 6650 VBS2012-6650 Key Switch 6710 VBS2012-6710 Magnetic Switch...
  • Page 19 8771 VBS2012-8771 Tilt Indicator 9013 VBS2012-9013 Rip Fence Lock 9700 VBS2012-9700 Indicating Needle 2000 VBS2012-2000 Motor 2010 VBS2012-2010 Motor Pulley BA41... VB-A41 V-Belt BA50... VB-A53 V-Belt 2020 VBS2012-2020 Motor Suspension Arm Lower Wheel Assembly 3010 VBS1220A-301 Lower Wheel 3020 VBS1220A-302.. Rubber Tire...
  • Page 20 0500 VBS2012-0500 Gear Box * 0510 VBS2012-0510 Gear Box Cover * 0520 VBS2012-0520 Gear * 0530 VBS2012-0530 Screw Nut * 0540 VBS2012-0540 Gear * 0550 VBS2012-0550 Gear Shaft * 0560 VBS2012-0560 Shaft Cover * 0570 VBS2012-0570 Gear * 0581 VBS2012-0581 Main Shaft * 0590 VBS2012-0590 ..
  • Page 21 5140 VBS2012-5140 .. Upper 9300 VBS2012-9300 UpperDoor Hinge 9999 VBS2012-9999 Eye Bolt Variable Speed Assembly 7000 VBS2012-7000 MotorSpringHousing* 7010 VBS2012-7010 Spring* 7020 VBS2012-7020 VariableSpeed Disk- UpperOutside* 7030 VBS2012-7030 VariableSpeed Disk- UpperInside* 7040 VBS2012-7040 VariableSpeed HousingTube * G6007. BB-6007 Ball Bearing* 7050 VBS2012-7050 VariableSpeed DiskShaft *...
  • Page 22: Width

    6810 VBS2012-6810 Light Shield * 6820 VBS2012-6820 Shield Joint * 6830 VBS2012-6830 Brass Nut * 6840 VBS2012-6840 Lamp Arm * 6850 VBS2012-6850 Arm Joint * 6860 VBS2012-6860 .. Arm Tube * 6870 VBS2012-6870 Tube Holder * 6880 VBS2012-6880 Arm Nut * 6890 VBS2012-6890 Tube Locker *...
  • Page 23 6241 PR-HV-6241 Mounting Bracket * 6250 PR-EV-6250 Switch * 6260 PR-EV-6260 . Grinder Motor * 6270 PR-EV-6270 Spacer * 6280 PR-EV-6280 Grinding Wheel * 6281 TS-0680021 Washer * 6282 TS-1540041 Nut * 6290 VBS1220M-629 Grinder Guard * PR-EV-6291 6291 Grinder Cover * 6330 PR-HV-6330 Name Plate *...
  • Page 24: Electrical Schematic

    PB3/ Saw Stop Switch Saw Start Switch PB3 - Weld Switch PB4 - Anneal Switch PB7 - Emergency Stop PB8 - Main Power Key LS1 - Auto Weld Stop Switch Safety Switch Safety Switch Grinder On-Off Switch SW2 - Work Lamp On-Off Switch Electrical Schematic --°...
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