Ingersoll-Rand 88V60P107 Operation And Maintenance Manual

Ingersoll-Rand 88V60P107 Operation And Maintenance Manual

88v series grinders
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OPERATION AND MAINTENANCE MANUAL
TPD1396
Series 88V Grinders are designed for smoothing, trimming or removing metal in foundries,
shipyards, steel mills and in construction applications.
Ingersoll–Rand is not responsible for customer modification of tools for applications on which
Ingersoll–Rand was not consulted.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION
IN THIS MANUAL INTO THE HANDS OF THE OPERATOR.
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.
PLACING TOOL IN SERVICE
Always operate, inspect and maintain this tool in
accordance with American National Standards
Institute Safety Code for Portable Air Tools
(ANSI B186.1).
For safety, top performance, and maximum durability
of parts, operate this tool at 90 psig (6.2 bar/620 kPa)
maximum air pressure at the inlet with 3/4" (19 mm)
inside diameter air supply hose.
Always turn off the air supply and disconnect the air
supply hose before installing, removing or adjusting
any accessory on this tool, or before performing any
maintenance on this tool.
Do not use damaged, frayed or deteriorated air hoses
and fittings.
Be sure all hoses and fittings are the correct size and
are tightly secured. See Dwg. TPD905–1 for a typical
piping arrangement.
Always use clean, dry air at 90 psig maximum air
pressure. Dust, corrosive fumes and/or excessive
moisture can ruin the motor of an air tool.
Do not lubricate tools with flammable or volatile
liquids such as kerosene, diesel or jet fuel.
Do not remove any labels. Replace any damaged label.
The use of other than genuine Ingersoll–Rand replacement parts may result in safety hazards, decreased tool performance, and
increased maintenance, and may invalidate all warranties.
Repairs should be made only by authorized trained personnel. Consult your nearest Ingersoll–Rand Authorized Servicenter.
Refer All Communications to the Nearest
Ingersoll–Rand Office or Distributor.
 Ingersoll–Rand Company 2000
Printed in U.S.A.
FOR SERIES 88V GRINDERS
IMPORTANT SAFETY INFORMATION ENCLOSED.
READ THIS MANUAL BEFORE OPERATING TOOL.
03529286
USING THE TOOL
Always wear eye protection when operating or
performing maintenance on this tool.
Always wear hearing protection when operating this
tool.
Keep hands, loose clothing and long hair away from
rotating end of tool.
Anticipate and be alert for sudden changes in motion
during start up and operation of any power tool.
Keep body stance balanced and firm. Do not
overreach when operating this tool. High reaction
torques can occur at or below the recommended air
pressure.
Tool accessories may continue to rotate briefly after
throttle is released.
Air powered tools can vibrate in use. Vibration,
repetitive motions or uncomfortable positions may be
harmful to your hands and arms. Stop using any tool
if discomfort, tingling feeling or pain occurs. Seek
medical advice before resuming use.
Use accessories recommended by Ingersoll–Rand.
This tool is not designed for working in explosive
atmospheres.
This tool is not insulated against electric shock.
F
Form P6434
Edition 14
E
October, 2000
P

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Summary of Contents for Ingersoll-Rand 88V60P107

  • Page 1 03529286 Form P6434 Edition 14 October, 2000 OPERATION AND MAINTENANCE MANUAL FOR SERIES 88V GRINDERS TPD1396 Series 88V Grinders are designed for smoothing, trimming or removing metal in foundries, shipyards, steel mills and in construction applications. Ingersoll–Rand is not responsible for customer modification of tools for applications on which Ingersoll–Rand was not consulted.
  • Page 2: Warning Label Identification

    WARNING LABEL IDENTIFICATION FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY. WARNING WARNING WARNING Always turn off the air sup- Always wear eye protection Always wear hearing ply and disconnect the air when operating or perform- protection when operating supply hose before install- ing maintenance on this this tool.
  • Page 3: Placing Tool In Service

    BRANCH LINE 2 TIMES AIR TOOL INLET SIZE DRAIN REGULARLY COMPRESSOR (Dwg. TPD905–1) SPECIFICATIONS Model Free Speed Type 27 and 28 Wheel Spindle and Guard inches 88V60P107 6,000 5/8–11, 7” 88V60P109 6,000 5/8–11, 9” 88V77P107 7,700 5/8–11, 7” 88V60P107M 6,000 5/8–11, 7”...
  • Page 4: Utilisation De L'outil

    • Utiliser les accessoires recommandés par • Ne jamais lubrifier les outils avec des liquides Ingersoll-Rand. • inflammables ou volatiles tels que le kérosène, le gasol Cet outil n’est pas conçu pour fonctionner dans des ou le carburant d’aviation.
  • Page 5 SIGNIFICATION DES ETIQUETTES D’AVERTISSEMENT ATTENTION LE NON RESPECT DES AVERTISSEMENTS SUIVANTS PEUT CAUSER DES BLESSURES ATTENTION ATTENTION ATTENTION Couper toujours l’alimentation Porter toujours une Porter toujours des lunettes d’air comprimé et débrancher le protection acoustique de protection pendant flexible d’alimentation avant pendant l’utilisation de cet l’utilisation et l’entretien de d’installer, déposer ou ajuster...
  • Page 6: Mise En Service De L'outil

    VIDANGER RÉGULIÈREMENT (Plan TPD905–1) SPÉCIFICATIONS Modèle Vitesse à vide Meules Types Arbre et 27 et 28 protège–meule tr/mn pouces 88V60P107 6.000 5/8–11, 7” 88V60P109 6.000 5/8–11, 9” 88V77P107 7.700 5/8–11, 7” 88V60P107M 6.000 5/8–11, 7” 88V60P109M 6.000...
  • Page 7: Uso De La Herramienta

    MANUAL DE USO Y MANTENIMIENTO PARA AMOLADORAS SERIE 88V NOTA TPD1396 Las Amoladoras Serie 88V están diseñadas para trabajos de pulido, recorte o eliminación de metal en fundiciones, astilleros, fábricas de acero y en la industria de la construcción. Ingersoll–Rand no aceptará responsabilidad alguna por la modificación de las herramientas efectuada por el cliente para las aplicaciones que no hayan sido consultadas con Ingersoll–Rand.
  • Page 8: Etiquetas De Aviso

    ETIQUETAS DE AVISO AVISO EL HACER CASO OMISO DE LOS AVISOS SIGUIENTES PODRÍA OCASIONAR LESIONES. ADVERTENCIA ADVERTENCIA ADVERTENCIA Cortar siempre el suministro de aire y desconectar la man- Use siempre protección ocular Use siempre protección para guera de suministro de aire cuando utilice esta herramienta los oídos cuando utilice esta antes de instalar, retirar o ajus-...
  • Page 9: Especificaciones

    1,5 cc de aceite Ingersoll–Rand Nº 50 en la admisión de aire. PERIÓDICAMENTE (Esq. TPD905–1) ESPECIFICACIONES Modelo Velocidad Libre Muela Tipo 27 y 28 Husillo y Cubremuela pulgadas 88V60P107 6.000 5/8–11, 7 pulg. 88V60P109 6.000 5/8–11, 9 pulg. 88V77P107 7.700 5/8–11, 7 pulg. 88V60P107M 6.000...
  • Page 10 MANUAL DE FUNCIONAMENTO E MANUTENÇÃ PARA RECTIFICADORES SÉRIE 88V AVISO TPD1396 Os Rectificadores Série 88V são concebidos para aplanar, aparar ou remover metal em fundições, estaleiros, aciarias e em aplicações de construção. A Ingersoll–Rand não pode ser responsabilizada pela modificação de ferramentas para aplicações para as quais não tenha sido consultada.
  • Page 11 IDENTIFICAÇÃO DAS ETIQUETAS DE ADVERTÊNCIA ADVERTÊNCIA A NÃO OBEDIÊNCIA ÀS ADVERTÊNCIAS SEGUINTES PODERÁ RESULTAR EM LESÕES PESSOAIS. ADVERTÊNCIA ADVERTÊNCIA ADVERTÊNCIA Desligue sempre a alimentação Use sempre protecção Use sempre protecção para os de ar e a mangueira de auricular ao operar esta olhos ao operar ou fazer alimentação de ar antes de ferramenta.
  • Page 12 1,5 cc de Óleo Ingersoll–Rand Nº 50 (Des. TPD905–1) REGULARMENTE na admissão de ar. ESPECIFICAÇÕES Modelo Velocidade Livre Mó Abrasiva Haste e Tipo 27 e 28 Protecção polegadas 88V60P107 6.000 5/8–11, 7” 88V60P109 6.000 5/8–11, 9” 88V77P107 7.700 5/8–11, 7” 88V60P107M 6.000 5/8–11, 7”...
  • Page 13 (Dwg. TPA731–4)
  • Page 14 PART NUMBER FOR ORDERING PART NUMBER FOR ORDERING Cylinder Case Assembly Exhaust Baffle (for 88V60–EU, 88V77 for models ending in –EU ..88V60–EU–A25 and 88V85) ..... . . 88V77–311 for all other models .
  • Page 15 GUARDS, FLANGES AND SPACERS FOR 88V VERTICAL AIR GRINDERS (Dwg. TPA732–3)
  • Page 16 Piped–Away Exhaust Kit ..... . 88V60–K184 for 88V60P107, 88V60P107M, 88V77P107, Exhaust Hose ......99V60–184 88V77P107M and 88V85P107M .
  • Page 17: Maintenance Section

    MAINTENANCE SECTION 4. Do not disassemble the tool unless you have a complete set of new gaskets and O–rings for replacement. Always wear eye protection when operating or performing maintenance on this tool. Disassembly of the Motor and Throttle Always turn off the air supply and disconnect the air 1.
  • Page 18 MAINTENANCE SECTION Dissasembly of the Throttle and Inlet 1. Grasp the Dead Handle in leather–covered or copper–covered vise jaws with the live air handle 1. Place the Cylinder Case in the vise to remove the upward. Inlet Bushing (4), Inlet Bushing Screen (5) and the 2.
  • Page 19 MAINTENANCE SECTION Assembly of the Motor 7. Align the Rear End Plate (35), cavity and pin up, with the larger hole in the Rotor Bearing Seal. 1. Using an arbor press against the inner race of the 8. Press the Rotor Bearing Seal Assembly onto the hub bearing, install the Front Rotor Bearing (28) onto the of the Controller.
  • Page 20 MAINTENANCE SECTION TEST AND INSPECTION PROCEDURE Model Torque Speed rpm ft–lb Disconnect the Grinder from the air supply hose or 88V60 1.89 5 000 shut off air to the tool before proceeding with the test 88V77 1.65 6 000 and inspection procedure. 88V85 1.60 6 500...
  • Page 21: Troubleshooting Guide

    MAINTENANCE SECTION TROUBLESHOOTING GUIDE Trouble Probable Cause Solution Low power or low free speed Insufficient air pressure at the Check air line pressure at the Inlet of the Tool. inlet It must be 90 psig (6.2 bar/620 kPa). Plugged Screens Clean the Inlet Bushing Screen in a clean, suitable, cleaning solution.
  • Page 22 NOTES...
  • Page 23 NOTES...

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