FREERIDER Luggie Series User Instruction Manual
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FREERIDER Luggie Series User Instruction Manual

Smart fold , easy go
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Luggie Series
~ Smart Fold , Easy Go ~
USERS INSTRUCTION MANUAL
USERS INSTRUCTION MANUAL

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  • Page 1 Luggie Series ~ Smart Fold , Easy Go ~ USERS INSTRUCTION MANUAL USERS INSTRUCTION MANUAL...
  • Page 2 FOREWORD Note to the reader: For your safety and the safety of everyone around you, we ask that you read and follow the suggested rules and regulations outlined in this Owner’s Manual. Always think safety first!

  • Page 3: Table Of Contents

    CONTENTS Introduction .........................3 Product Description ....................3 Luggie Feature Guide ................4 About Your Luggie Scooter ..................4 Guidelines For Safe Use .....................5 Getting To Know Your Luggie ..................7 Operating Your Luggie ....................8 Freewheeling Your Luggie..................12 Safety Instructions And Warnings ................13 Safety Warnings And Instruction Labels ..............18 Learning To Get Around ....................19 Transporting Your Luggie ..................22 Battery And Battery Charging ...................23...

  • Page 4: Introduction

    INTRODUCTION Congratulations on the purchase of your Luggie scooter! Please read this User Instruction Manual carefully before you attempt to operate your scooter. Your User Instruction Manual is your guide to safe operation and maintenance of your Luggie scooter. Before beginning to use your scooter, make sure you completely read and understand all instructions thoroughly.

  • Page 5: Luggie Feature Guide

    Note: Your scooter is not designed to transport the user in a moving vehicle i.e. train or cruise ship. Consult with your Authorized Luggie Dealer or transportation agent for further details. The Luggie should be serviced by an Authorized Luggie reseller to ensure safe, reliable operation.

  • Page 6: Guidelines For Safe Use

    a degree of spatial mobility. It is also advisable that the user receive training in the use of the product, preferably in their normal environment before use. The maximum user weight capacity for the Luggie can be found in the rear of this manual, under 'Technical Specification' (page 38-40).
  • Page 7 1. DO NOT ride your Luggie without reading this instruction manual. Also read all of the safety instructions and Warnings stated on page 13-17 of this manual. 2. ONLY drive your Luggie if your health condition will allow you to be safe. 3.

  • Page 8: Getting To Know Your Luggie

    20. DO NOT attempt to remove the seal on the side of the battery. Failure to observe this warning will invalidate your battery warranty. 21. DO NOT drive your Luggie through deep water or clean the scooter with a power washer or compressor hose.

  • Page 9: Operating Your Luggie

    Use the trigger to adjust the tiller to the most comfortable angle for and to fold up and down the tiller for ease of transport. SERVICE - Your Luggie has been designed to be service friendly. Sealed lithium battery which is virtually maintenance-free will give your Luggie the power it requires.
  • Page 10 2. Pull backward on the seat lock handle to adjust the height of the seat while simultaneously lifting the seat. (FIG 3). FIG 3 FIG 4 Note: Please make sure that the seat is properly locked and secured before sitting on the Luggie.
  • Page 11 TILLER ADJUSTMENTS 1. The tiller of your Luggie is designed to allow you to position the handlebars in a comfortable driving position. It can be locked into numerous positions for your comfort and ease of transport. 2. To adjust the angle of the tiller (angle the handlebars), locate the trigger as pictured in (FIG 6).
  • Page 12 status light flashing diagnostic signals for the Luggie, refer to Basic Fault Finding section in the rear of this manual for reference. 2. Battery Indicator: The battery indicator is located on the top console between the handlebars. When your scooter is switched on, the indicator on the gauge will move across the scale from the left 'red' sector towards the 'green' sector, indicating the state of charge of your battery.

  • Page 13: Freewheeling Your Luggie

    Warning : If you are not an accomplished outdoors powered vehicle driver, we strongly recommend that you first practice in an open, safe area, free from traffic, preferably with a care provider who can assist you. 5. Sleep Time: When your Luggie scooter has been idle for 15 minutes or more, it will automatically go into sleep mode to conserve battery charge.

  • Page 14: Safety Instructions And Warnings

    Warning : If your Luggie scooter is in the freewheel mode, you will not be able to drive. Dismount and re-engage the drive system by pulling back on the magnetic brake release (red handled lever). Remount your scooter. Switch the power off and on to clear the fault.
  • Page 15 scooter is fitted with a number of safety warning & instruction labels, see page18. These labels communicate important warnings. Please familiarize yourself with their locations on your scooter. SAFETY CHECK Get to know the feel of your Luggie scooter and its capabilities. We recommend that you perform a safety check before each use to make certain your scooter operates smoothly and safely.
  • Page 16 BRAKING Your Luggie scooter is equipped with two powerful brake systems: 1. Regenerative: This uses the electricity generated in your Luggie drive motor to rapidly slow your scooter when the wig-wag lever is returned to the stop position. 2. Electric/Mechanical Disc Brake: This activates mechanically after the regenerative brake slows your scooter to a near stop, or when power is removed from the drive system.
  • Page 17 Note: Always wear bright or illuminating clothing when driving your scooter. Be aware that it may be difficult for pedestrians and other motorized vehicles to see you when you are seated on your scooter. Only drive your scooter on the road when public pavements or sidewalks are not available (i.e.
  • Page 18 Warning : Do not overload your scooter at the rear when climbing an incline. Always lean forward to provide the best stability and prevent rearward tipping. Warning : Any attempt to climb or descend an incline steeper than shown in the scooter specification at the rear of this manual may put your scooter in an unstable position and cause it to tip, resulting in personal injury.

  • Page 19: Safety Warnings And Instruction Labels

    STAIRS AND ESCALATORS Warning : Luggie scooter is not designed to travel up or down stairs or escalators. Always use an elevator. Failure to observe this warning may result in injury to yourself and others and damage your scooter. DISPOSAL OF ELECTRO-MOBILE SCOOTER In time when your scooter becomes unusable it must be disposed of in accordance with the laws implemented at that time.

  • Page 20: Learning To Get Around

    LEARNING TO GET AROUND Warning : If you are not an accomplished outdoors mobility scooter driver, we strongly recommend that you first practice in an open area, free from traffic and preferably with an attendant who can assist you. When ready, proceed to power on the Luggie.
  • Page 21 drive forwards by using your left finger to move the wig-wag lever towards you.) If the door is self-closing, you can go though, allowing the door to close behind you, if you go quickly enough. If not, just stop when you have clear of the door before pushing it close.
  • Page 22 Most new pavements have wheelchair access ramps at intersections. Plan your route where possible to avoid poor and uneven surfaces. Do not attempt to ride up or down curbs as you will damage the integrity of your scooter. MOVING OVER GRASS & GRAVEL Care must be taken when attempting to drive over soft surfaces such as those found in parks, etc.

  • Page 23: Transporting Your Luggie

    TRANSPORTING YOUR LUGGIE Whether it is for a holiday, a day out to visit family and friends, or a trip to go shopping, your Luggie can be taken along. Depending on the size or model of your car, you will be able to load your Luggie in one of the following methods. 1.

  • Page 24: Battery And Battery Charging

    For air travel, please consult your carrier prior to departure. They will need advance warning that you wish them to carry the lithium battery. Please note that each carrier reserves the right not to carry what may be termed Hazardous cargo. FreeRider cannot be held responsible for their final decision.
  • Page 25 SAFE & LASTING BATTERY 1. For longest battery life, your battery should be re-charged when the battery meter indicator is in the red region or after use whenever possible. 2. If your Luggie battery will not be used for an extended period, fully charge the battery and disengage from the battery compartment of the Luggie before storage.

  • Page 26: Faq

    4. Do not use an extension cord to connect the charger onto the charging unit of your Luggie unless absolutely necessary. Use of an improper extension lead could result in fire and/or electric shock. 5. Do not use the charger if it has received a sharp blow, been dropped or otherwise misused in anyway.
  • Page 27 Q: Are there safety modes in place even when the magnetic brake release has been disengaged? Yes. If the attendant pushes the scooter too quickly while the magnetic brake release is disengaged, the scooter will brake or stop. If this happens, come to a complete stop to allow the safety mechanism to reset before starting again.
  • Page 28 Q: How should I fold the Luggie to check it for air travel? The best way to fold the Luggie and check it for air travel is to retract the tiller and fold both the tiller down to the base of the scooter along with the seat. By making the scooter flat (folding down both the tiller &...
  • Page 29 Q: Where can I purchase accessories and/or replacement parts for the Luggie scooter? You can purchase accessories and Luggie parts from Luggie Authorized Dealers . Q: What is the return policy on my Luggie scooter? Refer to the warranty sheet shipped with your scooter. Q: Where do I find the serial number for my Luggie scooter? The serial number for your scooter can be found on the underside of the scooter.
  • Page 30 Q: Do I need to remove the battery when I travel via air? According to the International Air Transport Association (IATA) the removal of the lithium battery is required before your Luggie scooter can be checked without restrictions. According to IATA each passenger is allowed the capacity of one Luggie lithium battery.

  • Page 31: Lithium Battery Installation

    4. After ten to fifteen charging cycles, the battery will top off at 100% charge and last for an extended period. It is important that you follow the steps outlined above for the longevity of your battery. How can I get the maximum operating time per charge? Rarely do we have the ideal driving situation (smooth, flat, hard terrain with no wind or curves and warm temperatures).

  • Page 32: Care And Maintenance

    How to read the battery indicator meter Three sections on your battery indictor meter (Fig 27) Red : Depleted battery voltage. 2.LightGreen : Low voltage. Luggie Green : Fully charged. FIG 27 Luggie Elite CARE & MAINTENANCE Your Luggie like any other electro-mechanical scooter will benefit from regular servicing by your Authorized Luggie Dealer.
  • Page 33 ELECTRONICS Servicing of the drive electronics and charger should only be carried out by your Authorized Luggie Service Dealer. These units are sealed and should not be opened. BROKEN SEALS WILL INVALIDATE YOUR WARRANTY. Below are some pointers to keep in mind. 1.
  • Page 34 TIRE SERVICING REAR WHEELS To remove a rear wheel from your Luggie follow the instructions below (ONLY COMPETENT PEOPLE SHOULD CARRY OUT THESE PROCEDURES). Power off your Luggie. Using a suitable body stand, lift the side of the vehicle you wish to service off the ground.
  • Page 35 Warning : Contact your electronic waste disposal facility to properly dispose your Luggie battery. Note:The charger supplied with your Luggie scooter is specifically designed for Luggie battery and may not work correctly with other brand of battery. (Refer to Batteries and Battery Charging section of this manual for additional details.) LUBRICATION The Luggie is designed with low maintenance in mind.

  • Page 36: Basic Fault Finding

    All steering components Clean chassis and repaint any exposed parts. Replace any damaged axle seals. Cycle charge for full operation function. Cycle test batteries for operating capacity. (Ask your Authorized Luggie Dealer for details.) Note: Annual inspection will include weekly, semi-annual and annual checks listed above.
  • Page 37 Q: What if the battery indicator is operational but the status light flashes and the Luggie is inoperable? Check the status fault codes (page 37-38) indicated by the LED on your power switch flashing. Check to make sure that the magnetic brake release is not disengaged. If the magnetic break release is disengaged, the status light on the power switch will flash five times.
  • Page 38 incorrect installation of connectors when assembling the scooter after transporting the scooter. If your Luggie scooter fails to operate refer to the status fault codes on the following page for reference. If in doubt, consult the dealer from whom you purchased your Luggie scooter.

  • Page 39: Technical Specification

    FLASH Description Meaning Either a park brake release switch is active or the park brake is faulty. Check the park brake Park Brake Fault and associated connections and wiring. Ensure any associated switches are in their correct positions. The Throttle is out of neutral when turning the controller on.
  • Page 40 CLASSIFICATION Type 'B' indoor / with some outdoor capabilities (EN12184:1999) Class 2 (Highway Regulations 1988). Maximum safe climbing angle: 6 degrees with 250 lbs (114 kg) and Luggie Elite 320 lbs (145 kg) weight capacity. Warning : The safe climbing angle is measured with the seat in the highest position, and a weight capacity of 250 lbs (114 kg) and Luggie Elite 320 lbs (145 kg).

  • Page 41: Size Specification-Luggie

    Motor: 24 volt DC. Permanent magnet totally enclosed for outdoor use. Internal brushes. 3.0 Amp (no load) 70 W / 4100 RPM (Luggie) ,120 W / 3600 RPM (Luggie Elite). Brake: Automatic dynamic regenerating braking system with spring activated magnetic solenoid parking brake and freewheel facility. Tiller: Adjustable locking for driving comfort.

  • Page 42: Luggie Armests Installation Guide

    LUGGIE ARMRESTS INSTALLATION GUIDE...

  • Page 43: Advisory Safety Notices

    ADVISORY SAFETY NOTICE Warning : Radio wave sources may affect scooter control. Your powered scooter is designed to operate in appropriate environments; however, radio wave sources such as radio or TV broadcasting stations, amateur (ham) radio transmitters, two- way radios and cellular portable telephones can affect powered motorized scooters. The following warnings listed below should reduce the chance of unintended brake release or uncontrolled powered scooter movement.

  • Page 44: Optional Accessories

    OPTIONAL ACCESSORIES Luggie Suitcase Storage bag Sling bag Adjustable armrest Home docking station Battery bag Luggie is a one piece foldable mobility scooter with optional accessories for your convenience. For information regarding these optional accessories listed above, please contact your Authorized Luggie Dealer. Warning : DO NOT over load accessories as this will affect the weight capacity of your scooter and decrease stability.

  • Page 45: Warranty Terms

    WARRANTY TERMS WARRANTY TERMS Please keep a note of your serial No........ (This is located on the front frame tube, under the front chassis cover). The frame of your scooter is warranted for 36 months, 12 months from the date of purchase against faults arising due to defects in manufacture or materials on electronic components.This warranty does not detract from, but is in addition to your legal rights.
  • Page 46 METAL WORK: Components, such as the frame work and bright metal parts require special attention and may deteriorate in certain conditions. Moisture and salt may corrode parts if left unattended. Auto cleaner polishes should be used to prevent long term damage. Failure to clean and protect these components may void your warranty.

  • Page 47: Service Record

    DISCLAIMER Luggie distributor/Freerider Corp. disclaims all responsibility for any personal injury or property damage which may occur as a result of improper or unsafe use of its products. Mechanical or electrical defects will be dealt with on a contingency liability basis.
  • Page 48 YOUR LOCAL DEALER PHONE TODAY FOR FREE HOME DEMONSTRATION FREERIDER CORP Head Quarter and Kaohsiung Facility: No.22,Bengong 5th Rd.,Gangshan Dist., Kaohsiung City 820,Taiwan(R.O.C) Tel:886-7-6223093 Fax:886-7-6230373 Email:sales @ freerider.com.tw http://www.freerider.com.tw http://www.luggiescooter.com.tw 2013.08.21 V3...

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