Healthstream T801 Service Manual
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Healthstream T801 Service Manual

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TREADMILL SERVICE MANUAL
T801/T802/T803
T81dmilt
Customer Support Services
SERVICE MANUAL

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Summary of Contents for Healthstream T801

  • Page 1 TREADMILL SERVICE MANUAL T801/T802/T803 T81dmilt Customer Support Services SERVICE MANUAL...
  • Page 2 HOW TO USE SERVICE MANUAL AND CONTACT CUSTOMER SUPPORT SERVICES This service manual is applicable to Treadmill T801, T802, T803. Note: Information represents typical configuration and may differ slightly from actual equipment. The Service Manual provides recommendations of safe and efficient approaches to various situations.

  • Page 3: Table Of Contents

    MOTOR CONTROLLER PCB…………………………………………………………………………..……… 8 T801 BLOCK DIAGRAM….…………………………….………………………………………………………. 10 T802 BLOCK DIAGRAM………………………………………………..………………………………………. 11 T803 BLOCK DIAGRAM………………………………………………..………………………………………. 12 T801 WIRING DIAGRAM AND PART LIST (CE VERSION)………...………………………………...……. 13 T802 WIRING DIAGRAM AND PART LIST (CE VERSION)………...………………………………...……. 15 T802 WIRING DIAGRAM AND PART LIST (CE VERSION)………...………………………………...……. 17...
  • Page 4 SECTION V PARTS IDENTIFICATION T801LA/EXPLODED DRAWING.….…………………………………………….…………………………….. 2 T801LA/PART LIST…………………………………………………………………………..…………………. 7 T802LA/EXPLODED DRAWING………………………………………………………………………………. 11 T802LA/PART LIST……………………………………………………………………………………………… 16 T803LA/EXPLODED DRAWING………………………………………………………………………………. 21 T803LA/PART LIST……………………………………………………………………………………………… 26 SECTION VI MISCELLANEOUS INFORMATION PREVENTIVE MAINTENANCE………………………………………………………………………………... 2 UNPACKAGING INSTRUCTIONS…………………………………………………………………………….. 3 T802/T803/INSTALLATION INSTRUCTIONS……………………………………………………………….. 4 T801/INSTALLATION INSTRUCTIONS………………………………………………………………………. 8 LIFE FAX……….…………..…………………………………………………………………………………….. 12 NOTES……………………………………………………………………………………………………………. 13...

  • Page 5: Troubleshooting Guide

    HS Consumer Treadmill SECTION I TROUBLESHOOTING GUIDE Section 1...
  • Page 6 HS Consumer Treadmill TROUBLESHOOTING GUIDE Display messages Error Name Description T801 T802 T803 Speed Speed sensor is Turn off and on the power. Turn off and on the power. Turn off and on the power. sensor broken. Push Stop + Slow together ,...

  • Page 7: Console

    HS Consumer Treadmill Display messages Error Name Description T801 T802 T803 Over When Turn off and on the power. Turn off and on the power. Turn off and on the power. speed treadmill Push Stop + Slow together , Push Stop + Slow together ,...
  • Page 8 HS Consumer Treadmill TROUBLESHOOTING GUIDE Display messages Error Name Description T801 T802 T803 Power Power circuit Check when it happens. Check when it happens. Check when it happens. circuit broken or During workout (Speed During workout (Speed During workout (Speed...
  • Page 9 You have to do of center LCD module during send the value that is displayed calibration again, if you want to self test to Healthstream R&D of center LED during self test to use the elevation function. center. You have to do Healthstream R&D center.
  • Page 10 HS Consumer Treadmill TROUBLESHOOTING GUIDE Display messages Error Name Description T801 T802 T803 Fold frame Fold frame in TURN OFF POWER power on state (Angle sensor is worked) Communicatio MCB doesn’t send message to console Over voltage Main AC voltage...
  • Page 11 HS Consumer Treadmill TROUBLESHOOTING GUIDE - Continued Display messages Error Name Description T801 T802 T803 Over Treadmill Check when it happens. Check when it happens. Check when it happens. acceleration accelerates During workout (Speed During workout (Speed During workout (Speed...
  • Page 12 HS Consumer Treadmill TROUBLESHOOTING GUIDE (2) Console Error Name Description Memory EEPROM of console error, EEPROM problem or circuit problem. Frequency is very low. Version Console CPU doesn’t match controller CPU. Communication Console doesn’t send message to MCB. Section 1...
  • Page 13 HS Consumer Treadmill OPERATING CONSOLE SECTION II OPERATING CONSOLE Section 2...

  • Page 14: T801 Console

    HS Consumer Treadmill OPERATING T801 CONSOLE DISPLAY VALUES Display Resolution Range Increment PULSE 40-240 ELEVATION (%) XX.X 0.0-12.0 DISTANCE (Miles) XX.X 00.1 – 99.0 DISTANCE (Km) XX.X 00.1 – 99.0 SPEED (Miles/H) XX.X 00.6 – 10.0 SPEED (Km/H) XX.X 01.0 – 16.0...
  • Page 15 HS Consumer Treadmill OPERATING T801 CONSOLE - Continued SPEED ADJUSTMENTS Speed + and Speed – will adjust speed by increments of 0.1Km/H during workout. Or you may hold these buttons to ramp up or down. ELEVATION ADJUSTMENTS For safety reasons, elevation is designed to be manually adjusted only. At no time will treadmill automatically adjust elevation except during one of the following three programs workout: P2 = elevation program, H-SE = HRC by speed and elevation, and H-E = HEC by elevation.
  • Page 16 HS Consumer Treadmill OPERATING T801 CONSOLE - Continued 2. The message center will display UNIT 3. Simply press START to confirm. VIEW / PROGRAM During workout setup – this button will select program. During workout – this button will change PULSE to CALORIES or CALORIES to PULSE.
  • Page 17 HS Consumer Treadmill OPERATING T801 CONSOLE - Continued ELEVATION PROGRAMS Once the power is turned on and the safety key is secured in place, you may press the program button twice to choose the pre-set elevation program P2. Where user may customize, the default value (or the previous input value) will flash indicating that you may either confirm the value flashing or change the value.
  • Page 18 HS Consumer Treadmill OPERATING T801 CONSOLE - Continued To work out in the heart rate control programs, user must wear wireless transmitter chest strap. To determine your best target heart rate, please refer to the next section. 1. Turn power on 2.

  • Page 19: T802 Console

    HS Consumer Treadmill OPERATING T802 CONSOLE DISPLAY VALUES Display Resolution Range Increment PULSE 40-240 ELEVATION (%) XX.X 0.0-12.0 DISTANCE (Miles) XX.X 00.1 – 99.0 DISTANCE (Km) XX.X 00.1 – 99.0 SPEED (Miles/H) XX.X 00.6 – 10.0 SPEED (Km/H) XX.X 01.0 – 16.0 TIME XX:XX 00:01 –...
  • Page 20 HS Consumer Treadmill OPERATING T802 CONSOLE - Continued SPEED ADJUSTMENTS There are three ways to adjust speed during workout. SPEED+ and SPEED– will adjust speed by increment of 0.1Km/H. Or you may hold these buttons to ramp up or down. If the speed adjustment increment is large, it is easier to use the numeric buttons which function as direct speed control buttons during the workout.
  • Page 21 HS Consumer Treadmill OPERATING T802 CONSOLE - Continued following stats: total time, total distance, total calories, average speed and average pulse. Then the display will go to idle mode and ready for the next user workout setup. If you wish to skip the workout stats report, simply press the STOP button, which will skip display to the idle mode.
  • Page 22 HS Consumer Treadmill OPERATING T802 CONSOLE - Continued SPEED PROGRAMS Once the power is turned on and the safety key is secured in place, you may press the numeric button 4 to choose the pre-set speed program. Message center will prompt user to set up workout duration, and intensity level based on max speed value.
  • Page 23 HS Consumer Treadmill OPERATING T802 CONSOLE - Continued HEART RATE CONTROL PROGRAMS User has the option to customize their heart rate control programs based on their target heart rate value. Once the power is turned on and the safety key is secured in place, you may press the numeric button 6 to select HRC Speed/Elevation program or number 7 to select HRC Speed program or numeric button 8 to select HRC Elevation program.
  • Page 24 HS Consumer Treadmill OPERATING T802 CONSOLE - Continued You DO NOT want to work out at your maximum heart rate. Instead you should work out in your target heart rate zone. Your target heart rate zone is a percentage of your maximum heart rate. The American Heart Association recommends working out at a target heart rate zone of between 60% - 75% of your maximum heart rate.

  • Page 25: T803 Console

    HS Consumer Treadmill OPERATING T803 CONSOLE - Continued DISPLAY VALUES Display Resolution Range Increment PULSE 40-240 ELEVATION (%) XX.X 0.0-15.0 DISTANCE (Miles) XX.X 00.1 – 99.0 DISTANCE (Km) XX.X 00.1 – 99.0 SPEED (Miles/H) XX.X 00.5 – 11.0 SPEED (Km/H) XX.X 01.0 –...
  • Page 26 HS Consumer Treadmill OPERATING T802 CONSOLE - Continued SPEED ADJUSTMENTS There are three ways to adjust speed during workout. SPEED+ and SPEED– will adjust speed by increments of 0.1Km/H. Or you may hold these buttons to ramp up or down. If the speed adjustment increment is large, it is easier to use the numeric buttons which function as direct speed control during workout.
  • Page 27 HS Consumer Treadmill OPERATING T803 CONSOLE - Continued the display will go to idle mode, ready for the next user workout setup. If you wish to skip the workout stats report, simply press the STOP button, which will skip display to the idle mode. UNIT CONVERSION To change from metric to English or English to metric, you must be in the idle mode, where the dot matrix window displays a flashing heart.
  • Page 28 HS Consumer Treadmill OPERATING T803 CONSOLE - Continued 8. Use numeric buttons to input intensity level based on maximum speed 9. Press ENTER to confirm 10. Press START to begin workout ELEVATION PROGRAMS Once the power is turned on and the safety key is secured in place, you may press the numeric buttons 2 or 3 to choose one of the two pre-set elevation programs, WEIGHT LOSS or HILL CLIMB.
  • Page 29 HS Consumer Treadmill OPERATING T803 CONSOLE - Continued HEART RATE CONTROL PROGRAMS User has the option to customize their heart rate control programs based on their target heart rate value. Once the power is on and the safety key is secured in place, you may press the numeric button 7 to select HRC program adjust by speed or numeric button 8 to select HRC program adjust by elevation.
  • Page 30 HS Consumer Treadmill OPERATING T803 CONSOLE - Continued You DO NOT want to work out at your maximum heart rate. Instead you work out in your target heart rate zone. Your target heart rate zone is a percentage of your maximum heart rate. The American Heart Association recommends working out at a target heart rate zone of between 60% - 75% of your maximum heart rate.

  • Page 31: Setup And Diagnostic Mode

    HS Consumer Treadmill OPERATING CONSOLE – T801 T802 SET UP AND DIAGNOSTIC MODE SETUP AND DIAGNOSTIC MODE T801 T802 T803 CONSOLE Remark: FAST = SPEED + SLOW=SPEED - Initial state SLOW+STOP SETUP MODE (Press STOP to initial state) (KM/ML) KM/ML toggle...
  • Page 32 HS Consumer Treadmill OPERATING CONSOLE – T803 SET UP AND DIAGNOSTIC MODE Section 1...
  • Page 33 HS Consumer Treadmill SECTION III HOW TO … SERVICE AND REPAIR GUIDE Section 3...
  • Page 34 HS Consumer Treadmill How To… Replace The Running Belt and Deck Tools Required: Allen key set, Phillips screwdriver, tape measure, rubber hammer, and open end wrench set. (All fasteners are metric. Make sure that you have metric tools.) REMOVAL AND INSTALLATION At the power switch, turn off the unit, and then unplug the power cord at the wall outlet.
  • Page 35 HS Consumer Treadmill How To… Replace The Running Belt and Deck - Continued Tools Required: Allen key set, Phillips screwdriver, tape measure, rubber hammer, and open end wrench set. (All fasteners are metric. Make sure that you have metric tools.) REMOVAL AND INSTALLATION –...

  • Page 36: Adjust Running Belt Tracking

    HS Consumer Treadmill How To… Adjust Running Belt Tracking Tools Required: Allen key set. (All fasteners are metric. Make sure that you have metric tools.) After the treadmill has been installed and leveled, the belt must be checked for confirm proper tracking.

  • Page 37: Adjust Running Belt Tension

    HS Consumer Treadmill How To… Adjust Running Belt Tension Tools Required: Allen key set. (All fasteners are metric. Make sure that you have metric tools.) Locate the two belt tensioning bolts on each side of the rear roller mounting bracket. The tensioning bolts are accessible from the holes provided in the rear roller guards.

  • Page 38: Motor Drive Belt

    HS Consumer Treadmill How To…Replace The Motor Drive Belt Tools Required: Allen key set, Phillips screwdriver, and open end wrench set. (All fasteners are metric. Make sure that you have metric tools.) REMOVAL AND INSTALLATION At the power switch, turn off the unit and unplug the power cord at the wall outlet.

  • Page 39: Drive Motor

    HS Consumer Treadmill How To…Replace The Drive Motor Tools Required: Allen key set, Phillips screwdriver, and open end wrench set. (All fasteners are metric. Make sure that you have metric tools.) REMOVAL AND INSTALLATION At the power switch, turn off the unit, then unplug the power cord at the wall outlet.

  • Page 40: Front Roller

    HS Consumer Treadmill How To…Replace The Front Roller Tools Required: Allen key set, Phillips screwdriver, and open end wrench set. (All fasteners are metric. Make sure that you have metric tools.) REMOVAL AND INSTALLATION At the power switch, turn off the unit then unplug the power cord at the wall outlet.

  • Page 41: Rear Roller

    HS Consumer Treadmill How To…Replace The Rear Roller Tools Required: Allen key set, Phillips screwdriver, rubber hammer, and open end wrench set. (All fasteners are metric. Make sure that you have metric tools.) REMOVAL AND INSTALLATION At the power switch, turn off the unit, then unplug the power cord at the wall outlet.

  • Page 42: Deck Cushion

    HS Consumer Treadmill How To…Replace The Deck Cushion Tools Required: Allen key set, Phillips screwdriver, and rubber hammer. (All fasteners are metric. Make sure that you have metric tools.) REMOVAL AND INSTALLATION At the power switch, turn off the unit, then unplug the power cord at the wall outlet.
  • Page 43 HS Consumer Treadmill How To…Replace The Deck Cushion - Continued Tools Required: Allen key set, Phillips screwdriver, and rubber hammer. (All fasteners are metric. Make sure that you have metric tools.) …………………………………………………………………………………….. REMOVAL AND INSTALLATION Slide each extrusion back. Remove the deck screws(8) and flat washers(8), then lift the deck out of the running belt.

  • Page 44: Incline Motor

    HS Consumer Treadmill How To…Replace The Incline Motor Tools Required: Phillips screwdriver, Sharp nose pliers, and open end wrench set. (All fasteners are metric. Make sure that you have metric tools.) REMOVAL AND INSTALLATION Turn power on. Check to see if treadmill is at 12% incline.
  • Page 45 How To…Replace The Incline Motor Tools Required: Phillips screwdriver, Sharp nose pliers, and open end wrench set. (All fasteners are metric. Make sure that you have metric tools.) T801 Console When incline motor needs calibration: When controller changed. When incline motor is changed.

  • Page 46: Motor Controller

    HS Consumer Treadmill How To…Replace The Motor Controller Tools Required: Phillips Screwdriver (All fasteners are metric. Make sure that you have metric tools.) REMOVAL AND INSTALLATION At the power switch, turn off the unit, then unplug the power cord at the wall outlet.
  • Page 47 HS Consumer Treadmill How To…Replace The Moving Wheel Tools Required: Allen key set, and open end wrench set. (All fasteners are metric. Make sure that you have metric tools.) REMOVAL AND INSTALLATION At the power switch, turn off the unit, then unplug the power cord at the wall outlet.

  • Page 49: Wiring Block Diagram

    HS Consumer Treadmill SECTION IV ELECTRONIC OVERVIEW WIRING BLOCK DIAGRAM Section 4...
  • Page 50 ELECTRONIC OVERVIEW – T801 CONSOLE Function Description The T801 console is designed to act as an intelligent display and keypad interface. It is intended to work in conjunction with the Motor Control module to form the nucleus of the I/O and control system. The console board periodically reads the keypad input port to check for user inputs, updates and refreshes the status LEDs, data display, and communicates with the Motor Control module.
  • Page 51 HS Consumer Treadmill ELECTRONIC OVERVIEW – T801 CONSOLE - Continued Location Connector Functional Description EXT _ FAST EXT _ SLOW Section 4...
  • Page 52 HS Consumer Treadmill ELECTRONIC OVERVIEW – T802 CONSOLE Functional Description The T802 console is designed to act as an intelligent display and keypad interface. It is intended to work in conjunction with the Motor Control module to form the nucleus of the I/O and control system. The console board periodically reads the keypad input port to check for user inputs, updates and refreshes the status LEDs, data display, and communicates with the Motor Control module.
  • Page 53 HS Consumer Treadmill ELECTRONIC OVERVIEW – T802 - Continued Connector Location Functional Description EXT _ UP EXT _ DOWN EXT _ FAST EXT _ SLOW Section 4...
  • Page 54 HS Consumer Treadmill ELECTRONIC OVERVIEW – T803 CONSOLE Functional Description The T803 console is designed to act as an intelligent display and keypad interface. It is intended to work in conjunction with the Motor Control module to form the nucleus of the I/O and control system. The console board periodically reads the keypad input port to check for user inputs, updates and refreshes the LEDs status, data display, and communicates with the Motor Control module.
  • Page 55 HS Consumer Treadmill ELECTRONIC OVERVIEW – T803 - Continued Connector Location Functional Description EXT _ UP EXT _ DOWN EXT _ FAST EXT _ SLOW J7 is a 14pin connector used SPA0 for VOICE BOARD. SPA1 SPA2 SPA3 SPA4 SPA5 SPA6 SPA7 SPA8...

  • Page 56: Motor Controller Pcb

    HS Consumer Treadmill ELECTRONIC OVERVIEW – MOTOR CONTROLLER PCB Functional Description The Motor Controller PCBs are designed to act as an interface between the Drive motor, Display Console, and the Incline Motor. The desired belt speed and elevation is sent down to the motor controller and incline motor via the users selected input into the console.
  • Page 57 HS Consumer Treadmill ELECTRONIC OVERVIEW – MOTOR CONTROLLER PCB - Continued Connector Location Functional Description J4 is elevation motor UP UP LINE(BLACK) connect tab. LINE(BLACK) connect tab. DOWN LINE(RED) connect tab. J5 is elevation motor DOWN LINE (RED) connect tab. COM LINE(WHITE) connecter tab.

  • Page 58: T801 Block Diagram

    HS Consumer Treadmill ELECTRONIC OVERVIEW – T801 BLOCK DIAGRAM Section 4...

  • Page 59: T802 Block Diagram

    HS Consumer Treadmill ELECTRONIC OVERVIEW – T802 BLOCK DIAGRAM Section 4...

  • Page 60: T803 Block Diagram

    HS Consumer Treadmill ELECTRONIC OVERVIEW – T803 BLOCK DIAGRAM Section 4...
  • Page 61 HS Consumer Treadmill ELECTRONIC OVERVIEW – T801 WIRING DIAGRAM (CE VERSION) Section 4...
  • Page 62 HS Consumer Treadmill ELECTRONIC OVERVIEW – PART LIST (CE VERSION) T801 Wire CE Layout – D- 050406 Item. PART NO. Color Length Remark WI221100 BLACK 100mm WI233080 YELLOW/GREEN 80mm WI222120 WHITE 120mm 56764 BLACK 1920mm 56766 BLACK 1230mm 56690 BLACK...
  • Page 63 HS Consumer Treadmill ELECTRONIC OVERVIEW – T802 WIRING DIAGRAM (CE VERSION) Section4...
  • Page 64 HS Consumer Treadmill ELECTRONIC OVERVIEW – PART LIST (CE VERSION) T802 Wire CE Layout – D- 050406 Item. PART NO. Color Length Remark WI221100 BLACK 100mm WI233080 YELLOW/GREEN 80mm WI222120 WHITE 120mm 56764 BLACK 1920mm 56766 BLACK 1230mm 56690 BLACK 440mm WI336120 120mm...
  • Page 65 HS Consumer Treadmill ELECTRONIC OVERVIEW – T803 WIRING DIAGRAM (CE VERSION) Section 4...
  • Page 66 HS Consumer Treadmill ELECTRONIC OVERVIEW – PART LIST (CE VERSION) T803 Wire CE Layout - D- 050406 Item. PART NO. Color Length Remark WI221100 BLACK 100mm WI233080 YELLOW/GREEN 80mm WI222120 WHITE 120mm 56764 BLACK 1920mm 56766 BLACK 1230mm 56690 BLACK 440mm WI336120 120mm...

  • Page 67: Parts Identification

    HS Consumer Treadmill SECTION V PARTS IDENTIFICATION Section 5...
  • Page 68 HS Consumer Treadmill EXPLODED DRAWING – T801 T801 (Rev. B) Update: 2005.09.05 Explode drawing & part list 050905 Section 5...
  • Page 69 HS Consumer Treadmill EXPLODED DRAWING – T801 T801 (Rev. B) Update: 2005.09.05 Explode drawing & part list 050905 Section 5...
  • Page 70 HS Consumer Treadmill EXPLODED DRAWING – T801 T801 (Rev. B) Update: 2005.09.05 Explode drawing & part list 050905 Section 5...
  • Page 71 HS Consumer Treadmill EXPLODED DRAWING – T801 T801 (Rev. B) Update: 2005.09.05 Explode drawing & part list 050905 Section...
  • Page 72 HS Consumer Treadmill EXPLODED DRAWING – T801 T801 (Rev. B) Update: 2005.09.05 Explode drawing & part list 050905 Section 5...
  • Page 73 HS Consumer Treadmill EXPLODED DRAWING – T801 T801 (Rev. B) Update: 2005.09.05 ITEM No. PARTS DESCRIPTION QTY. Coating, frame, base Screw, dome M8x55mm Bushing, wheel Wheel, moving Washer, star OD15xID8.4x0.8T Washer, flat OD17*ID9*1.6t Nut, hex, nylon M8*7.8H Cover, fix, wheel, front, L...
  • Page 74 HS Consumer Treadmill EXPLODED DRAWING – T801 T801 (Rev. B) Update: 2005.09.05 ITEM No. PARTS DESCRIPTION QTY. Slider, track Bushing, tube, connection Shaft, fixing Washer, flat OD21xID11x2.0T Screw, dome M8x30mm Screw, dome M4x6mm Assy, frame, H, L Coating, frame, H, L...
  • Page 75 HS Consumer Treadmill EXPLODED DRAWING T801 (Rev. B) Update: 2005.09.05 ITEM No. PARTS DESCRIPTION QTY. Screw, socket M8x40mm Nut, hex M8x6.5 Screw, flange M8x20mm Weldment , bracket, motor Motor, drive, 230V Screw, socket M8x20mm Sensor, speed, w/ cable Screw, dome M5x10mm Washer, spring OD9.2xID5.1x1.3T...
  • Page 76 HS Consumer Treadmill EXPLODED DRAWING – T801 T801 (Rev. B) Update: 2005.09.05 ITEM No. PARTS DESCRIPTION QTY. Sleeve, gas shock Console Cover, base, console Coating, bracket, console Bar, horizontal Bar, horizontal Grip, foam, bar, horizontal Cable, signal, upright post (1230mm)
  • Page 77 HS Consumer Treadmill EXPLODED DRAWING T801 (Rev. D) Update: 2005.09.05 ITEM No. PARTS DESCRIPTION QTY. Choke Screw, Phillips M3x6mm Washer, spring OD5xID3.3x0.8T Filter Explode drawing & part list 050905 Section 5...
  • Page 78 HS Consumer Treadmill EXPLODED DRAWING – T802 T802 (Rev. B) Update: 2005.09.05 Explode drawing & part list 050905 Section 5...
  • Page 79 HS Consumer Treadmill EXPLODED DRAWING – T802 T802 (Rev. B) Update: 2005.09.05 Explode drawing & part list 050905 Section 5...
  • Page 80 HS Consumer Treadmill EXPLODED DRAWING – T802 T802 (Rev. B) Update: 2005.09.05 Explode drawing & part list 050905 Section 5...
  • Page 81 HS Consumer Treadmill EXPLODED DRAWING – T802 T802 (Rev. B) Update: 2005.09.05 Explode drawing & part list 050905 Section 5...
  • Page 82 HS Consumer Treadmill EXPLODED DRAWING – T802 T802 (Rev. B) Update: 2005.09.05 Explode drawing & part list 050905 Section 5...
  • Page 83 HS Consumer Treadmill EXPLODED DRAWING – T802 T802 (Rev. B) Update: 2005.09.05 ITEM No. PARTS DESCRIPTION QTY. Coating, frame, base Screw, dome M8x55mm Bushing, wheel Wheel, moving Washer, star OD15xID8.4x0.8T Washer, flat OD17xID9x1.6T Nut, hex, nylon M8x7.8 Cover, fix, wheel, front, L Cover, fix, wheel, front, R Screw, dome M4x10mm Foot...
  • Page 84 HS Consumer Treadmill EXPLODED DRAWING – T802 T802 (Rev. B) Update: 2005.09.05 ITEM No. PARTS DESCRIPTION QTY. Slider, track Bushing, tube, connection Shaft, fixing Washer, flat OD21xID11x2.0T Screw, dome M8x30mm Screw, dome M4x6mm Assy, frame, H, L Coating, frame, H, L Bushing, fix, frame, base Pin, lock, front Screw, dome M8x45mm...
  • Page 85 HS Consumer Treadmill EXPLODED DRAWING – T802 T802 (Rev. B) Update: 2005.09.05 ITEM No. PARTS DESCRIPTION QTY. Screw, socket M8x40mm Nut, hex M8x6.5 Screw, flange M8x20mm Weldment, bracket, motor Motor, drive, 230V Screw, socket M8x20mm Sensor, speed, w/ cable Screw, dome M5x10mm Washer, spring OD9.2xID5.1x1.3T Controller Motor cover...
  • Page 86 HS Consumer Treadmill EXPLODED DRAWING – T802 T802 (Rev. B) Update: 2005.09.05 ITEM No. PARTS DESCRIPTION QTY. Sleeve, gas shock Console Cover, base, console Coating, bracket, console Bar, horizontal Bar, horizontal Grip, foam, bar, horizontal Assy, EXT-key Screw, dome M8x20mm Cover, bar, handle, top, L Cover, bar, handle, btm, L Cover, bar, handle, top, R...
  • Page 87 HS Consumer Treadmill EXPLODED DRAWING – T802 T802 (Rev. B) Update: 2005.09.05 ITEM No. PARTS DESCRIPTION QTY. Screw, dome M5x10mm Screw, dome M8x30mm Screw, dome M8x55mm Washer, star OD15xID8.4x0.8T Washer, flat OD21xID11x2.0T Sleeve, screw, Cu Choke Screw, Phillips M3x6mm Washer, spring OD5xID3.3x0.8T Filter Explode drawing &...
  • Page 88 HS Consumer Treadmill EXPLODED DRAWING – T803 T803 (Rev. B) Update: 2005.09.05 Explode drawing & part list 050905 Section 5...
  • Page 89 HS Consumer Treadmill EXPLODED DRAWING – T803 T803 (Rev. B) Update: 2005.09.05 Explode drawing & part list 050905 Section 5...
  • Page 90 HS Consumer Treadmill EXPLODED DRAWING – T803 T803 (Rev. B) Update: 2005.09.05 Explode drawing & part list 050905 Section 5...
  • Page 91 HS Consumer Treadmill EXPLODED DRAWING – T803 T803 (Rev. B) Update: 2005.09.05 Explode drawing & part list 050905 Section 5...
  • Page 92 HS Consumer Treadmill EXPLODED DRAWING – T803 T803 (Rev. B) Update: 2005.09.05 Explode drawing & part list 050905 Section 5...
  • Page 93 HS Consumer Treadmill EXPLODED DRAWING – T803 T803 (Rev. B) Update: 2005.09.05 ITEM No. PARTS DESCRIPTION QTY. Coating, frame, base Screw, dome M8x55mm Bushing, wheel Wheel, moving Washer, star OD15xID8.4x0.8T Washer, flat OD17xID9x1.6T Nut, hex, nylon M8x7.8 Cover, fix, wheel, front, L Cover, fix, wheel, front, R Screw, dome M4x10mm Foot...
  • Page 94 HS Consumer Treadmill EXPLODED DRAWING – T803 T803 (Rev. B) Update: 2005.09.05 ITEM No. PARTS DESCRIPTION QTY. Slider, track Bushing, tube, connection Shaft, fixing Washer, flat OD21xID11x2.0T Screw, dome M8x30mm Screw, dome M4x6mm Assy, frame, H, L Coating, frame, H, L Bushing, fix, frame, base Pin, lock, front Screw, dome M8x45mm...
  • Page 95 HS Consumer Treadmill EXPLODED DRAWING T803 (Rev. B) Update: 2005.09.05 ITEM No. PARTS DESCRIPTION QTY. Screw, socket M8x40mm Nut, hex M8x6.5 Screw, flange M8x20mm Weldment, bracket, motor Motor, drive, 230V Screw, socket M8x20mm Sensor, speed, w/ cable Screw, dome M5x10mm Washer, spring OD9.2xID5.1x1.3T Controller Motor cover...
  • Page 96 HS Consumer Treadmill EXPLODED DRAWING – T803 T803 (Rev. B) Update: 2005.09.05 ITEM No. PARTS DESCRIPTION QTY. Sleeve, gas shock Console Cover, base, console Coating, bracket, console Bar, horizontal Bar, horizontal Grip, foam, bar, horizontal Cover, back, front Screw, dome M8x20mm Cover, bar, handle, top, L Cover, bar, handle, btm, L Cover, bar, handle, top, R...
  • Page 97 HS Consumer Treadmill EXPLODED DRAWING T803 (Rev. B) Update: 2005.09.05 ITEM No. PARTS DESCRIPTION QTY. Jacket, cable, frame, base Screw, dome M5x10mm Screw, dome M8x30mm Screw, dome M8x55mm Washer, star OD15xID8.4x0.8T Washer, flat OD21xID11x2.0T Sleeve, screw, Cu Choke Screw, Phillips M3x6mm Washer, spring OD5xID3.3x0.8T Filter Explode drawing &...
  • Page 98 HS Consumer Treadmill EXPLODED DRAWING – T803 SECTION VI MISCELLANEOUS INFORMATION Section 5...
  • Page 100 HS Consumer Treadmill PREVENTIVE MAITENANCE TIPS Preventive Maintenance Schedule ITEM WEEKLY MONTHLY QUARTERLY BI-ANNUAL ANNUAL DISPLAY CONSOLE ASSEMBLEY Hardware Inspect Overlay Clean Inspect Emergency Clean Inspect Switch/Key HANDLEBAR ASSEMBLY Hardware Inspect Handlebar Inspect Side Hand Rails Inspect FRAME ASSEMBLY Hardware Inspect Motor Cover Clean...
  • Page 101 HS Consumer Treadmill UNPACKGING INSTRUCTIONS CAUTION: For your own safety, be sure to fold up the deck before removing the treadmill from the carton. 1. Remove the computer console box and uprights set carefully. 2. Remove all the packaging materials. 3.
  • Page 102 HS Consumer Treadmill INSALLATION INSTRUCTIONS MPORTANT AFETY NSTRUCTIONS DO NOT position the rear of the treadmill within 6 feet (2 meter) of the nearest obstruction. The ⇒ sides of the treadmill should maintain a minimum clearance of 8 inches (20 cm) from the nearest treadmill or other obstruction.
  • Page 103 OOLS EQUIRED FOR SSEMBLEY… 6mm Allen Key (provided) T802/ T803 P ARTS ESCRIPTION CONSOLE Qty: 1 CONSOLE BASE Qty: 1 LEFT UPRIGHT POST Qty: 1 RIGHT UPRIGHT POST Qty: 1 HANDLE BAR Qty: 2 SCREW DOME HEAD Qty: 6 M8x50mm WASHER, STAR Qty: 16 M8x0.8mm...
  • Page 104 Section 5...
  • Page 105 IMPORTANT! DO NOT DISCARD THE SHIP KIT LOCATED ON TOP OF THE DECK AND BELT. ALL NECESSARY COMPONENTS NEEDED TO COMPLETE THE INSTALLATION ARE LOCATED IN THE SHIP KIT. Only one tool is required to assemble the treadmill. This tool is provided along with the bolt pack. Keep the tool to tension the running belt in the future.
  • Page 106 OOLS EQUIRED FOR SSEMBLEY… 6mm Allen Key (provided) T801 P ARTS ESCRIPTION CONSOLE Qty: 1 CONSOLE BASE Qty: 1 LEFT UPRIGHT POST Qty: 1 RIGHT UPRIGHT POST Qty: 1 WAHSER, STAR Qty: M8x0.8mm SCREW DOME HEAD Qty: M8x15mm WASHER, FLAT...
  • Page 107 IMPORTANT! DO NOT DISCARD THE SHIP KIT LOCATED ON TOP OF THE DECK AND BELT. ALL NECESSARY COMPONENTS NEEDED TO COMPLETE THE INSTALLATION ARE LOCATED IN THE SHIP KIT. Section 6...
  • Page 108 IMPORTANT! DO NOT DISCARD THE SHIP KIT LOCATED ON TOP OF THE DECK AND BELT. ALL NECESSARY COMPONENTS NEEDED TO COMPLETE THE INSTALLATION ARE LOCATED IN THE SHIP KIT. Only one tool is required to assemble the treadmill. This tool is provided along with the bolt pack. Keep the tool to tension the running belt in the future.
  • Page 109 HS Consumer Treadmill COMMUNICATING BY FAX If you would like to submit a part order, or if you need help troubleshooting a problem, we have included, for your convenience, a FAX form on the following page. Simply make a copy (or copies) of the FAX sheet and fill in the necessary information.

  • Page 110: Notes

    DETAILED DESCRIPTION OF PROBLEM: PRODUCT NAME: SERIAL NO. DETAILED DESCRIPTION OF PROBLEM: TIME RECEIVED: TIME COMPLETED: TECHNICIAN NAME: Healthstream Taiwan Inc. CUSTOMER SUPPORT SERVICES Address: 16-3, Zichiang 1st Road Jhongli, Taoyuan 32063 Taiwan R.O.C. Phone: 886.3.433.6269 FAX: 886.3.733.6259 Section 5...
  • Page 111 HS Consumer Treadmill NOTES: Section 6...

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