Sub-Zero 500 Series Technical Service/Training Manual
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Sub-Zero 500 Series Technical Service/Training Manual

Sub-Zero 500 Series Technical Service/Training Manual

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See also: Service Manual , Information Manual
Technical Service / Training
Manual
500 Series
© SUB-ZERO FREEZER CO., INC.
1999 ALL RIGHTS RESERVED
JOB AID 3756330
(First Edition - April, 1999)

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Questions and answers

Angelo B Onello II
April 13, 2025

how to turn off the freezer side only to change the fan motor

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1 comments:
Mr. Anderson
April 13, 2025

To turn off the freezer side of a Sub-Zero 500 Series refrigerator to change the fan motor, turn off the control(s) to the freezer or shut off the circuit breaker.

This answer is automatically generated

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JOHN
February 20, 2025

LE FRIGO NE FAIT PAS DE FROID

0
1 comments:
Mr. Anderson
February 20, 2025

Your Sub-Zero 500 Series refrigerator may not be cooling due to a faulty thermostat. Based on a reported issue, inconsistent temperatures (ranging between 42-46°F instead of below 40°F) were resolved by replacing the thermostat. Other possible causes include issues with the evaporator fan motor, compressor, or airflow obstructions. Checking these components and performing temperature tests can help identify the problem.

This answer is automatically generated

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Summary of Contents for Sub-Zero 500 Series

  • Page 1 Technical Service / Training Manual 500 Series © SUB-ZERO FREEZER CO., INC. 1999 ALL RIGHTS RESERVED JOB AID 3756330 (First Edition - April, 1999)
  • Page 3 GENERAL INFORMATION SECTION 1 GENERAL INFORMATION...

  • Page 4: Table Of Contents

    GENERAL INFORMATION Section 3 - Air Flow & Fan Blade Spacing ...3-1 TABLE OF CONTENTS Air Flow - 501R..........3-2 Section 1 - General Information.....1-3 Air Flow - 501F ..........3-3 Introduction .............1-3 Refrigerator Air Flow - 511, 550 ....3-4 Important Safety Information ......1-3 Freezer Air Flow - 511, 550......3-4 Section 2 - Component Information ....2-1 Refrigerator Air Flow - 532, 542, 561....3-5...

  • Page 5: Section 1 - General Information

    This manual is designed to be used by Authorized Service Personnel only. Sub-Zero Freezer Co., Inc. assumes no responsibility for any repairs made on Sub-Zero refrigeration units by anyone other than...
  • Page 6 GENERAL INFORMATION NOTES __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________...

  • Page 7: Section 2 - Component Information

    COMPONENT INFORMATION SECTION 2 COMPONENT INFORMATION...

  • Page 8: Doors & Drawers

    COMPONENT INFORMATION Model 501R Model 501F Gasket Dairy Handle Assy. Assy. Door Door Shelf Shelf Assy. Assy. Handle Assy. Gasket Figure 2-2. Freezer Door Figure 2-1. Refrigerator Door Models 511, 550 DOORS AND DRAWERS Refrigerator/Freezer Door Assembly See Figures 2-1 thru 2-7. Door assemblies consist of the fol- lowing parts: •...
  • Page 9 COMPONENT INFORMATION Model 532, 542, 561 Model 532, 542, 561 Gasket Gasket Handle Assy. Dairy Assy. Handle Assy. Shelf Assy. Door Shelf Assy. Figure 2-4. Freezer Doors Figure 2-5. Refrigerator Doors Model 590 Model 590 Gasket Gasket Dairy Assy. Handle Assy. Handle Assy.
  • Page 10 COMPONENT INFORMATION Freezer Drawer Assembly - Models 511, 550 Models 511, 550 CAUTION Freezer drawer is heavy. Use proper lifting techniques when removing drawer assy. The freezer drawer assembly pulls out, providing access to the food and ice. The drawer consists of the following: •...

  • Page 11: Door Shelf Assembly

    COMPONENT INFORMATION 1/2” bolts (two on each side). Make the nec- Models 511, 550 essary adjustment, then retighten all bolts. Reinstall plastic plugs. NOTE: If there is too much side-to-side move- ment, the cabinet slides may be spaced out. To fine tune the drawer tracking, the following shims are available: •...
  • Page 12 COMPONENT INFORMATION Magnetic Catch Strips Dairy Door Center Divider Shelf Gripper Outside End Cap Dairy Door Seals Inside End Cap Figure 2-14. Dairy Compartment Assy. Door Panel Assembly All Models except 590 - All Models Except 590 To install or remove a door panel, use the follow- ing procedure.
  • Page 13 COMPONENT INFORMATION Door Panel Assembly - Model 590 Models 590 To install or remove a door panel, use the follow- ing procedure. 1. Remove the door handle trim moldings (Figure 2-17). The trim moldings are held in place with magnets. Place one end of a piece of tape in the center of the molding, and remove molding by pulling on the tape.

  • Page 14: Door Adjustment

    COMPONENT INFORMATION 4. Remove the six Phillips head screws securing the door dispenser assy., then remove the dis- penser by pulling the bottom out and down. 5. Disconnect wiring harnesses and green ground wire from the dispenser. NOTE: The door dispenser cannot be field repaired;...
  • Page 15 COMPONENT INFORMATION Refrigerator Drawer and Freezer Basket Top door Assemblies - All Models hinge The crisper drawer and roll-out basket drawer are similar in design. Replacement parts include Loosen screws to allow adjustment of door hinge fronts, windows, baskets and drawers (Figure 2- 23).

  • Page 16: Freezer Components

    COMPONENT INFORMATION FREEZER COMPONENTS WARNING Always disconnect electrical power to equip- ment before attempting repairs. Freezer Fan Motor - Model 501F Light Diffuser 1. Remove the overhead light diffuser by grasp- Figure 2-24. Light Diffuser ing the back edge and pulling forward to release, then drop the front edge out of the Light Socket Light Bulb...
  • Page 17 COMPONENT INFORMATION Light Bulbs Breaker Strip Air Duct Evaporator Cover Figure 2-28. Model 511, 550 Freezer Compartment, Top Figure 2-29. Model 511, 550 Freezer Assy. Freezer Fan Motor - Models 511, 550 Models 532, 542, 561 1. To access and remove the evaporator fan assembly, the freezer air duct and evaporator cover will need to be removed first (Figure 2- Air Diffuser...
  • Page 18 COMPONENT INFORMATION Freezer Fan Motor - Model 590 Models 590 1. To access the freezer evaporator fan motor, lift off the freezer utility rack (Figure 2-32). 2. Remove the top diffuser. Remove front evap- orator cover held in place with two screws at the top and two screws at the bottom (Figure 2-33).

  • Page 19: Ice Maker Assy. - Model 501F

    COMPONENT INFORMATION Ice Maker Assy. - Model 501F Models 501F WARNING Ice Bucket Always disconnect electrical power to equip- ment before attempting repairs. CAUTION Do not manually advance the ejector blades on the modular ice maker. The ice bucket is located in the top right freezer basket (Figure 2-35).
  • Page 20 COMPONENT INFORMATION Compact Ice Maker Assembly Models 550 Model 550 Prior to Serial Number M/P681166, and between Serial Numbers M/P681565 to M702716/P700765 The ice maker assy. linkage roller contacts the back of the the ice bucket and raises or lowers the ice level arm, when the ice bucket is pushed in or out.
  • Page 21 COMPONENT INFORMATION Models 511, 550 Mounting Screws Figure 2-39. Models 511, 550 Icemaker 1. To remove the icemaker, extract the mounting screw at the bottom of the icemaker which secures the icemaker bracket to the left side wall. 2. Then extract the two mounting screws at the top, above the icemaker mold (Figure 2-39).
  • Page 22 COMPONENT INFORMATION Models 532, 542, 561 Models 532, 542, 561 Carriage Assy. Screws Screw Shut-off Arm Slide Freezer Light Shield Screw Figure 2-43. Carriage Slides Ice Level Arm Connecting Rod Model 590 Figure 2-42. Icemaker The linkage is connected to the ice level arm by a connecting rod (Figure 2-42).
  • Page 23 COMPONENT INFORMATION Ice Maker Assembly - Model 590 Model 590 WARNING Snap Pins Always disconnect electrical power to equip- ment before attempting repairs. 1. To access the ice maker, lift up and remove the freezer utility rack (Figure 2-44), then remove the top light diffuser.
  • Page 24 COMPONENT INFORMATION Ice Maker Auger Motor Assy. - Model 590 Model 590 WARNING Always disconnect electrical power to equip- ment before attempting repairs. Auger Motor Bracket 1. To access the ice auger motor, lift up and remove the freezer utility rack (Figure 2-44), then remove the top light diffuser.
  • Page 25 COMPONENT INFORMATION Dual Water Valve Solenoid - Model 590 Model 590 after S/N 1259340 WARNING Always disconnect water to the unit and turn electrical power off at the master power switch before attempting repair. The dual water valve is located in the compressor area.
  • Page 26 COMPONENT INFORMATION CONTROLS - MODELS 501R/501F WARNING Always disconnect electrical power to equip- ment before attempting repairs. For access to the controls, use the following proce- dure: 1. Remove the overhead light shield by grasping Light Diffuser the back edge of the shield and pulling for- ward to release, then drop the front edge out of Figure 2-54.
  • Page 27 COMPONENT INFORMATION 3. The controls are mounted to the evaporator Model 511, 550 cover (Figure 2-56). Remove the control knobs and nuts. The controls will pull off the mounting bracket. NOTE: It is possible to reinstall the control 180 ° in the wrong position.
  • Page 28 COMPONENT INFORMATION NOTE: It is possible to reinstall the control 180 ° Model 532, 542, 561 in the wrong position. Be sure the control readout is proper. Freezer Control Freezer Control Dial Icemaker Switch 1. Remove the mounting screws and remove the freezer control panel.
  • Page 29 COMPONENT INFORMATION 5. The freezer control bulb is inserted through a Model 590 vinyl sleeve that leads to the freezer section. 6. When reinstalling, route the control bulb through a grommet to the freezer section, then downward into a plastic sleeve. The end of the control bulb should extend approximately Outlet Tube 1”...

  • Page 30: Refrigerator Evaporator Assembly

    COMPONENT INFORMATION EVAPORATOR ASSEMBLY Model 501F MODEL 501F Defrost Terminator (Location varies) WARNING Defrost Drain Tube heater Always disconnect electrical power to equip- ment before attempting repairs. WARNING Evaporator coils are sharp and easy to bend; they are also very cold. The larger finned tubes allow for efficient opera- tion by drawing in the cabinet air and circulating it through this full width evaporator.

  • Page 31: Light Terminator

    COMPONENT INFORMATION LIGHT TERMINATOR All Models To prevent damage to plastic parts by lights over- Fan Shroud heating, a thermal switch is incorporated into the light system wiring. This design was incorporated starting with the following serial numbers: Model Serial Number 501R M723972 / P725922 Thermal Switch...

  • Page 32: Unit Roller Base Assembly

    COMPONENT INFORMATION Use the adjustment bolt (located in front of the UNIT ROLLER BASE ASSEMBLY base assy.) to level the rear of the unit (Figure 2- 501R After S/N M834654/P835904 70). 501F After S/N M834904/P836154 511 After S/N M830454 Turn the adjusting bolt clockwise to raise the back 532 After S/N M824754/P827404 of the unit;...

  • Page 33: Section 3 - Air Flow & Fan Blade Spacing

    AIR FLOW & FAN BLADE SPACING SECTION 3 AIR FLOW & FAN BLADE SPACING...
  • Page 34 AIR FLOW & FAN BLADE SPACING AIR FLOW & FAN BLADE SPACING around the glass storage shelves, maintaining even shelf storage temperatures. NOTE: In all the following air flow illustrations the white arrow signifies Pushed Air, while MADISON PRODUCTION PRIOR TO S/N 821353 the shaded arrow signifies Returned Air.
  • Page 35 AIR FLOW & FAN BLADE SPACING Air Flow - Model 501F (Figure 3-2) NOTE: Figure 3-2 shows air flow for units manu- factured after S/N M663116/P679466 with black The cold air travels up the back channel and across fan blade, part no. 3-15-045-0. Units built prior the evaporator coil.
  • Page 36 AIR FLOW & FAN BLADE SPACING Refrigerator Air Flow - Models 511, 550 On Phoenix and Madison production after S/N (Figure 3-3) 820554, the refrigerator evaporator fan motor cycles with the compressor. The cold air travels up the back channel and across the evaporator coil.
  • Page 37 AIR FLOW & FAN BLADE SPACING MODEL 532 door is closed unless altered during field service repair. Starting with S/N P629065, units are equipped with a white fan blade, part no. 3-15-021-0. Prior On Phoenix and Madison production after S/N to this serial number, units were equipped with a 816264, the refrigerator fan motor cycles on and gray fan blade.
  • Page 38 AIR FLOW & FAN BLADE SPACING Refrigerator Air Flow - Model 590 Freezer Air Flow - Model 590 (Figure 3-8) (Figure 3-7) The cabinet air is drawn in by the fan motor assy. The air travels up the back channel and across the across the evaporator and then forced downward.

  • Page 39: Section 4 - Exploded Views And Parts Lists

    EXPLODED VIEWS & PARTS LISTS SECTION 4 EXPLODED VIEWS & PARTS LISTS...
  • Page 40 EXPLODED VIEWS & PARTS LISTS 501R DOOR VIEW Ref. Part No. Description Ref. Part No. Description 3410980 Egg Tray 6200720 Screw, #8-18 x 1/2 PH Truss HD 3210710 Dairy Door Seal See EH501 3515600 Dairy Door 3450460 Door Trim Clip 3550440 Door Shelf Retainer 3211140...
  • Page 41 EXPLODED VIEWS & PARTS LISTS 501R DOOR VIEW...
  • Page 42 EXPLODED VIEWS & PARTS LISTS 501R COSMETIC VIEW Ref. Part No. Description Ref. Part No. Description 6110070 Bolt, 1/4-20x3/4 Spinlock Zinc 3411001 Refrigerator Roll-Out Basket Retainer, RH 0182560 Cabinet Hinge, Top 3500280 Refrigerator Roll-Out Basket Glass 6200070 Screw, #4-24 x 3/8" Flat HD 3600920 Refrigerator Roll-Out Basket Glass Retainer 3450270...
  • Page 43 EXPLODED VIEWS & PARTS LISTS 501R COSMETIC VIEW...
  • Page 44 EXPLODED VIEWS & PARTS LISTS 501R SEALED SYSTEM VIEW Ref. Part No. Description Ref. Part No. Description 6110270 Bolt, #10-32 x 1/4" RD HD 3090010 Compressor Base Valve - Fits on 3150450 Fan Blade, Evap, Blk, 5 prop, 5 5/16 " OD Tubing 1/2"...
  • Page 45 EXPLODED VIEWS & PARTS LISTS 501R SEALED SYSTEM VIEW...
  • Page 46 EXPLODED VIEWS & PARTS LISTS 501F DOOR VIEW Ref. Part No. Description Ref. Part No. Description 2225408 Door Trim, Top RH/Bottom LH, 45° See EH501 Miter on Handle Side 3450450 Molding Magnet - 3" 2225409 Door Trim, Top LH/Bottom RH, 45° 2225801 Door Trim, Handle Side (45°...
  • Page 47 EXPLODED VIEWS & PARTS LISTS 501F DOOR VIEW...
  • Page 48 EXPLODED VIEWS & PARTS LISTS 501F COSMETIC VIEW Ref. Part No. Description Ref. Part No. Description 6200140 Screw, #8-15 x 3/8" Truss HD 6200700 Screw, #6-20 x 5/8" PH Flat HD SS 6200130 Screw, #8-18 x 3/4" Truss Head 6220320 Screw Grommet 2225618 Top Main Frame, RH Dr Swing...
  • Page 49 EXPLODED VIEWS & PARTS LISTS 501F COSMETIC VIEW 4-11...
  • Page 50 EXPLODED VIEWS & PARTS LISTS 501F SEALED SYSTEM VIEW Ref. Part No. Description Ref. Part No. Description 6110270 Bolt, #10-32 x 1/4" RD HD 3150170 Rubber Grommet, Large, 15/16" 3150450 Fan Blade, Evap, Blk, 5 prop, 5 6240050 Flat Washer, 5/16" 1/2"...
  • Page 51 EXPLODED VIEWS & PARTS LISTS 501F SEALED SYSTEM VIEW 4-13...
  • Page 52 EXPLODED VIEWS & PARTS LISTS 511 DOOR VIEW Ref. Part No. Description Ref. Part No. Description 6200720 Screw, #8-18 x 1/2 PH Truss HD 3450460 Door Trim Clip 4200490 Standard Handle End Cap 3420200 Gasket Retainer, 27.062" Replacement Components 2225508 Door Trim, Top LH/Bottom RH 4200700 Extended Handle End Cap...
  • Page 53 EXPLODED VIEWS & PARTS LISTS 511 DOOR VIEW 4-15...
  • Page 54 EXPLODED VIEWS & PARTS LISTS 511 COSMETIC VIEW Ref. Part No. Description Ref. Part No. Description LG3011 Louvered Grille, 30 x 11 cut to length 6200770 Screw, #6-32 x 3/4" Pan HD 2225621 Top Main Frame, RH Dr Swing 4280530 Unit Shroud Assembly 2225622 Top Main Frame, LH Dr Swing...
  • Page 55 EXPLODED VIEWS & PARTS LISTS 511 COSMETIC VIEW 4-17...
  • Page 56 EXPLODED VIEWS & PARTS LISTS 511 SEALED SYSTEM VIEW Ref. Part No. Description Ref. Part No. Description **** Relay, Freezer 6120050 Tube Clamp, Plastic, 5/8" **** Relay, Refrigerator 6200230 Screw, #8-18 x 1/2" Hex Head **** Overload, Freezer 1601400 Drain Tube, Wire - 1/2" x 72" 3090010 Compressor Base Valve 6200120...
  • Page 57 EXPLODED VIEWS & PARTS LISTS 511 SEALED SYSTEM VIEW 4-19...
  • Page 58 EXPLODED VIEWS & PARTS LISTS 532 DOOR VIEW Ref. Part No. Description Ref. Part No. Description 6200720 Screw, #8-18 x 1/2 PH Truss HD 6200410 Screw, #8 x 1/2" Slot Head Hex 4200490 Standard Handle End Cap 2225404 Door Trim, Top Replacement Components 3210730 Dairy Door Seal...
  • Page 59 EXPLODED VIEWS & PARTS LISTS 532 DOOR VIEW 4-21...
  • Page 60 EXPLODED VIEWS & PARTS LISTS 532 STAINLESS STEEL EXTERNAL COSMETIC/DOOR VIEW Ref. Part No. Description Ref. Part No. Description 6200720 Screw, #8-18 x 1/2 PH Truss HD SSFP532F Stainless Steel Front Panel, 2229403 Door Trim, Freezer, Top - Square Freezer Corner SS4811 Grille Assembly, Stainless Steel -...
  • Page 61 EXPLODED VIEWS & PARTS LISTS 532 STAINLESS STEEL EXTERNAL COSMETIC/DOOR VIEW 4-23...
  • Page 62 EXPLODED VIEWS & PARTS LISTS 532 COSMETIC VIEW Ref. Part No. Description Ref. Part No. Description LG4811 Louvered Grille, 48 x 11 6110010 Bolt, #10-24 x 1/2" Flat Head UC 4280440 Unit Shroud Assembly 3540420 Door Hinge w/Pin, Bottom RH 6200230 Screw, #8-18 x 1/2"...
  • Page 63 EXPLODED VIEWS & PARTS LISTS 532 COSMETIC VIEW 4-25...
  • Page 64 EXPLODED VIEWS & PARTS LISTS 532 SEALED SYSTEM VIEW Ref. Part No. Description Ref. Part No. Description **** Start Relay, Refrigerator 3210030 Solenoid Gasket **** Start Relay, Freezer 3520110 Water Inlet Fitting Assembly **** Overload, Refrigerator 3520030 Icemaker Nylon Nut, 1/4" **** Overload, Freezer 3520050...
  • Page 65 EXPLODED VIEWS & PARTS LISTS 532 SEALED SYSTEM VIEW 4-27...
  • Page 66 EXPLODED VIEWS & PARTS LISTS 542 DOOR VIEW Ref. Part No. Description Ref. Part No. Description 6200720 Screw, #8-18 x 1/2 PH Truss HD 2225416 Door Trim, Freezer Top 4200490 Standard Handle End Cap 3211310 Dairy Compartment Seal Replacement Components 3515910 Dairy Door 4200700...
  • Page 67 EXPLODED VIEWS & PARTS LISTS 542 DOOR VIEW 4-29...
  • Page 68 EXPLODED VIEWS & PARTS LISTS 542 STAINLESS STEEL EXTERNAL COSMETIC/DOOR VIEW Ref. Part No. Description Ref. Part No. Description SS4211 Grille assembly, Stainless Steel - 6200720 Screw, #8-18 x 1/2 PH Truss HD 42x11 4151241 Door Hinge, Bot; RH 3580200 Name Plate 6110540 Bolt, #10-24 x 1/2"...
  • Page 69 EXPLODED VIEWS & PARTS LISTS 542 STAINLESS STEEL EXTERNAL COSMETIC/DOOR VIEW 4-31...
  • Page 70 EXPLODED VIEWS & PARTS LISTS 542 COSMETIC VIEW Ref. Part No. Description Ref. Part No. Description LG4211 Louvered Grille, 42 x 1 1 6200730 Screw, #10-16 x 3/4" PH Flat HD UC 4280591 Unit Shroud Assembly 4180890 Basket Assembly, Fre 6200230 Screw, #8-18 x 1/2"...
  • Page 71 EXPLODED VIEWS & PARTS LISTS 542 COSMETIC VIEW 4-33...
  • Page 72 EXPLODED VIEWS & PARTS LISTS 542 SEALED SYSTEM VIEW Ref. Part No. Description Ref. Part No. Description **** Start Relay, (Refrigerator/Freezer) 3060140 SPST Light Switch **** Overload, (Refrigerator/Freezer) 3060130 SPST Fan/Icemaker Switch 3090010 Compressor Base Valve - fits on 5/16"OD 6120210 U-Clamp, 5/8"...
  • Page 73 EXPLODED VIEWS & PARTS LISTS 542 SEALED SYSTEM VIEW 4-35...
  • Page 74 EXPLODED VIEWS & PARTS LISTS 550 DOOR VIEW Ref. Part No. Description Ref. Part No. Description 6200720 Screw, #8-18 x 1/2 PH Truss HD 2225303 Door Trim, Side Fre 3210710 Dairy Door Seal 3420220 Gasket Retainer, 33.312" 3515600 Diary Door 6200720 Screw, #8-18 x 1/2 PH Truss HD 3421060...
  • Page 75 EXPLODED VIEWS & PARTS LISTS 550 DOOR VIEW 4-37...
  • Page 76 EXPLODED VIEWS & PARTS LISTS 550 STAINLESS STEEL EXTERNAL COSMETIC/DOOR VIEW Ref. Part No. Description Ref. Part No. Description 6200720 Screw, #8-18xl/2 PH Truss HD 4151471 Door Hinge Assy, Top; RH 2229405 Refrigerator Door Trim, Top RH / 4151472 Door Hinge Assy, Top; LH Bottom LH 6110540 Bolt, #10-24 x 1/2"...
  • Page 77 EXPLODED VIEWS & PARTS LISTS 550 STAINLESS STEEL EXTERNAL COSMETIC/DOOR VIEW 4-39...
  • Page 78 EXPLODED VIEWS & PARTS LISTS 550 COSMETIC VIEW Ref. Part No. Description Ref. Part No. Description LG3611 Louvered Grille, 36 x 11 6110270 Bolt, #10-32 x 1/4" RD HD 4280450 Compressor Shroud Assembly 0182381 Door Hinge, Bottom; RH 4280480 Unit Shroud Assembly 0182382 Door Hinge, Bottom;...
  • Page 79 EXPLODED VIEWS & PARTS LISTS 550 COSMETIC VIEW 4-41...
  • Page 80 EXPLODED VIEWS & PARTS LISTS 550 SEALED SYSTEM VIEW Ref. Part No. Description Ref. Part No. Description **** Start Relay, Refrigerator 3130120 Evaporator Coil, Fre **** Start Relay, Freezer 6200080 Screw, #8-15 x 1/2" Truss HD **** Overload, Refrigerator 6120050 Tube Clamp, Plastic, 5/8"...
  • Page 81 EXPLODED VIEWS & PARTS LISTS 550 SEALED SYSTEM VIEW 4-43...
  • Page 82 EXPLODED VIEWS & PARTS LISTS 561 DOOR VIEW Ref. Part No. Description Ref. Part No. Description 6200720 Screw, #8-18 x 1/2 PH Truss HD 3600761 Door Shelf Inner End Cap RS 4200490 Standard Handle End Cap 3600762 Door Shelf Inner End Cap LS Replacement Components 6200410 Screw, #8 x 1/2"...
  • Page 83 EXPLODED VIEWS & PARTS LISTS 561 DOOR VIEW 4-45...
  • Page 84 EXPLODED VIEWS & PARTS LISTS 561 STAINLESS STEEL EXTERNAL COSMETIC/DOOR VIEW Ref. Part No. Description Ref. Part No. Description 4242310 Stainless Steel Grille Assembly, 6200720 Screw, #8-18 x 1/2 PH Truss HD 36"x11" 4151241 Door Hinge, Bot; RH 3580210 Name Plate, Approx 1-1/4" x 3" 6110540 Bolt, #10-24 x 1/2"...
  • Page 85 EXPLODED VIEWS & PARTS LISTS 561 STAINLESS STEEL EXTERNAL COSMETIC/DOOR VIEW 4-47...
  • Page 86 EXPLODED VIEWS & PARTS LISTS 561 COSMETIC VIEW Ref. Part No. Description Ref. Part No. Description LG3611 Louvered Grille, 36 x 11 0180272 Door Closer Cover, LS 4280470 Unit Shroud Assembly 6150200 Nut, 1/4-20 Hex 6200230 Screw, #8-18 x 1/2" Hex Head 6240070 Lock Washer, 1/4"...
  • Page 87 EXPLODED VIEWS & PARTS LISTS 561 COSMETIC VIEW 4-49...
  • Page 88 EXPLODED VIEWS & PARTS LISTS 561 SEALED SYSTEM VIEW Ref. Part No. Description Ref. Part No. Description **** Relay, Freezer 3420760 Drain Pan Holder **** Relay, Refrigerator 0164940 Drain Pan, Plastic **** Overload, Freezer 2604101 Condensate Heater Loop 3090010 Compressor Base Valve - fits on 5/16"OD 6230370 Adhesive Back Foam Strip, 1 x 1/2 x 15' tubing - NOTE Also see 3090100, 3090210,...
  • Page 89 EXPLODED VIEWS & PARTS LISTS 561 SEALED SYSTEM VIEW 4-51...
  • Page 90 EXPLODED VIEWS & PARTS LISTS 590 DOOR VIEW Ref. Part No. Description Ref. Part No. Description 4201010 Freezer Door Replacement 4201020 Refrigerator Door Replacement - 6200410 Screw, #8 x 1/2" Slot Head Hex Note: Does not include dispenser 3450450 Molding Magnet - 3" 3515910 Dairy Door 4131530...
  • Page 91 EXPLODED VIEWS & PARTS LISTS 590 DOOR VIEW 4-53...
  • Page 92 EXPLODED VIEWS & PARTS LISTS 590 COSMETIC VIEW Ref. Part No. Description Ref. Part No. Description EAPG4811 Easy Access Panalized Grille, 48 x 11 6150200 Nut, 1/4 - 20 Hex 4280550 Unit Shroud Assembly 3450560 E-Ring, 7/16" 6200010 Screw, #10-12 x 3/4" Pan HD 4110333 Base Assembly (w/rollers) 2210701...
  • Page 93 EXPLODED VIEWS & PARTS LISTS 590 COSMETIC VIEW 4-55...
  • Page 94 EXPLODED VIEWS & PARTS LISTS 590 SEALED SYSTEM VIEW Ref. Part No. Description Ref. Part No. Description 4251090 Heat Exchanger, Freezer 3081180 Service Defrost Timer, 6Hr / 21Min 6150220 Nut, 5/16-18 Hex Zinc 3520340 Water Tank Compression Nut 6240050 Flat Washer, 5/16" 6120070 Tube Clamp, Plastic, 3/8"...
  • Page 95 EXPLODED VIEWS & PARTS LISTS 590 SEALED SYSTEM VIEW 4-57...
  • Page 96 EXPLODED VIEWS & PARTS LISTS COMPACT ICEMAKER / MODULAR ICEMAKER Ref. Part No. Description Ref. Part No. Description 4290070 Icemaker Assembly - See 6220220 Screw Grommet, 1/32 x 3/8" SQ 4202850 3140160 Icemaker Cover with Instructions 2809401 Shut-off Arm 4202730 Ice Level Arm Package 3220200 Snap Bushing...
  • Page 97 EXPLODED VIEWS & PARTS LISTS COMPACT ICEMAKER / MODULAR ICEMAKER 4-59...
  • Page 98 EXPLODED VIEWS & PARTS LISTS NOTES __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________...

  • Page 99: Section 5 - Technical Data

    TECHNICAL DATA SECTION 5 TECHNICAL DATA...

  • Page 100: Technical Data

    TECHNICAL DATA MODEL 501R MODEL 501R Prior To Serial # M1204240/P1214190 Starting with Serial # M1204240/P1214190 Refrigerator Refrigerator 10.0 oz Charge (R-12 Refrigerant) Charge (R-134a Refrigerant) Prior to # M658665/P662865 & 8.0 oz. From M658666/P662866 to M1204240/P1214190 9.0 oz. Control (normal #5 setting) Control (normal #5 setting) Service Part No.
  • Page 101 TECHNICAL DATA MODEL 501F MODEL 501F Prior To Serial # M/P1204990/P1214440 and except Starting with Serial # M/P1204990/P1214440 between #M/P1104940 to M/P1105139 and between #M/P1104940 to M/P1105139 Freezer Freezer Charge (R-12 Refrigerant) 10.0 oz. Charge (R-134a Refrigerant) 11.0 oz. Control (normal #5 setting) Control (normal #5 setting) Service Part No.
  • Page 102 TECHNICAL DATA MODEL 511 MODEL 511 Prior To Serial # M/P1204690 Starting with Serial # M/P1204690 Refrigerator Freezer Refrigerator Freezer Charge (R-12 Refrigerant) Charge (R-134a Refrigerant) 10.0 oz. 8.5 oz. Prior to #M/P964470 and from #M/P964769 to #M/P1004775 7.0 oz. 8.0 oz.
  • Page 103 TECHNICAL DATA MODEL 532 MODEL 532 Prior To Serial # M1206090/P1213890 except between Starting with Serial # M1206090/P1213890 and between #M/P185040 to #M/P1185139, and except between #M/P185040 to #M/P1185139, and between #M/P1203740 to #M/P1203839 #M/P1203740 to #M/P1203839 Refrigerator Freezer Refrigerator Freezer Charge (R-12 Refrigerant) Charge (R-134a Refrigerant)
  • Page 104 TECHNICAL DATA MODEL 542 Refrigerator Freezer Charge (R-134a Refrigerant) 9.0 oz. 7.5 oz. Control (normal #5 setting) Service Part No. 4201260 4202742 - Cut-in/Cut-out 39.0°/31.0° F -1.5°/-8.5° F Compressor Service Part No. 4201880 4202250 Mfg. Part No. EMI30HER DA73 Service Compressor Amps Service Compressor BTU’s Suction Pressure (PSIG) - Cut-in/Cut-out...
  • Page 105 TECHNICAL DATA MODEL 550 MODEL 550 Prior To Serial # M1204990/P1214590 except between Starting with Serial # M1204990/P1214590 and #M/P1184141 to #M/P1184239 between #M/P1184141 to #M/P1184239 Refrigerator Freezer Refrigerator Freezer Charge (R-12 Refrigerant) Charge (R-134a Refrigerant) Prior to #M/P681166 10.0 oz. 14.0 oz.
  • Page 106 TECHNICAL DATA MODEL 561 MODEL 561 Prior To Serial # M/P1198140/P1213190 Starting with Serial # M/P1198140/P1213190 Refrigerator Freezer Refrigerator Freezer 7.0 oz. 7.0 oz. Charge (R-12 Refrigerant) Charge (R-134a Refrigerant) Prior to #M/P965470 and from #M/P965869 to #M/P1004775 7.0 oz. 8.0 oz.
  • Page 107 TECHNICAL DATA MODEL 590 MODEL 590 Prior To Serial # M/P1197840 Starting with Serial # M/P1197840 Refrigerator Freezer Refrigerator Freezer 7.0 oz. 9.0 oz. Charge (R-12 Refrigerant) Charge (R-134a Refrigerant) Prior to #M/P965870 and from #M/P966269to #M/P1004775 7.0 oz. 9.0 oz. From #M/P965870 to #M/P966269 and from #M/P1004775 to #M/P1198740...
  • Page 108 TECHNICAL DATA NOTES __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ 5-10...

  • Page 109: Wiring Diagrams

    & SCHEMATICS ATTENTION SERVICER: For the first eight years of production, the wiring of 500 Series units differed between the Madison and Phoenix facilities. This means that the wiring diagrams for Madison and Phoenix also differed for the first eight years.
  • Page 110 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 501R Madison Production Prior to Serial #M723972 (NOTE: See Page 6-4 for start of Phoenix Production Wiring Diagrams)
  • Page 111 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 501R Madison Production From Serial #M723972 to #M821354 (NOTE: See Page 6-5 for continuation of the next applicable Madison Production serial numbers)
  • Page 112 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 501R Phoenix Production Prior to Serial #P725922...
  • Page 113 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 501R Madison/Phoenix Production From Serial #M821354/P725922 to #M/P1004775, except between #M959920 to #M960169...
  • Page 114 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 501R Madison/Phoenix Production Starting with Serial #M/P1004775 and between #M959920 to #M960169...
  • Page 115 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 501F Madison Production Prior to Serial #M675466 (NOTE: See Page 6-11 for start of Phoenix Production Wiring Diagrams)
  • Page 116 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 501F Madison Production From Serial #M675466 to #M724222...
  • Page 117 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 501F Madison Production From Serial #M724222 to #M834904...
  • Page 118 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 501F Madison Production From Serial #M834904 to #M/P1004775, Except Between #M959920 to #M960169 (NOTE: See Page 6-14 for continuation of the next applicable Madison Production serial numbers) 6-10...
  • Page 119 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 501F Phoenix Production Prior to Serial #P677466 6-11...
  • Page 120 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 501F Phoenix Production From Serial #P677466 to #P726372 6-12...
  • Page 121 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 501F Phoenix Production From Serial #P726372 to M/P1004775, Except Between #M959920 to #M960169 6-13...
  • Page 122 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 501F Madison/Phoenix Production Starting with Serial #M/P1004775, and Between #M959920 to #M960169 6-14...
  • Page 123 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 511 Madison Production Prior to Serial #M753523 6-15...
  • Page 124 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 511 Madison Production From Serial #M753523 to #M1004775, Except Between #M964470 to #964769 6-16...
  • Page 125 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 511 Madison Production Starting with Serial #M1004775 and between #M964470 to #964769 6-17...
  • Page 126 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 532 Madison Production Prior to Serial #M616691 (NOTE: See Page 6-22 for start of Phoenix Production Wiring Diagrams) 6-18...
  • Page 127 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 532 Madison Production From Serial #M616691 to #M681566 6-19...
  • Page 128 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 532 Madison Production From Serial #M681566 to #M722572 6-20...
  • Page 129 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 532 Madison Production From Serial #M722572 to #M815564 (NOTE: See Page 6-24 for continuation of the next applicable Madison Production serial numbers) 6-21...
  • Page 130 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 532 Phoenix Production Prior to Serial #P679166 6-22...
  • Page 131 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 532 Phoenix Production From Serial #P679166 to #P725022 6-23...
  • Page 132 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 532 Madison/Phoenix Production From Serial #M815564/P725022 to #M/P1004775, Except Between #M964770 to #M965069, and Except Between #M990700 to #M990999 6-24...
  • Page 133 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 532 Madison/Phoenix Production Starting with Serial #M/P1004775 and Between #M964770 to #M965069, and Between #M990700 to #M990999 6-25...
  • Page 134 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 542 6-26...
  • Page 135 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 550 Madison Production Prior to Serial #M68116 (NOTE: See Page 6-30 for start of Phoenix Production Wiring Diagrams) 6-27...
  • Page 136 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 550 Madison Production From Serial #M681166 to #M722972 6-28...
  • Page 137 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 550 Madison Production From #M722972 to #M802554 (NOTE: See Page 6-32 for continuation of the next applicable Madison Production serial numbers) 6-29...
  • Page 138 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 550 Phoenix Production Prior to #P700765 6-30...
  • Page 139 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 550 Phoenix Production From Serial #P700765 to #P721572 6-31...
  • Page 140 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 550 Madison/Phoenix Production From Serial #M820554/P721572 to #M/P1004775, Except Between #M964070 to #M964469, and Except Between #M984750 to #M985149 6-32...
  • Page 141 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 550 Madison/Phoenix Production Starting with Serial #M/P1004775 and Between #M964070 to #M964469, and Between #M984750 to #M985149 6-33...
  • Page 142 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 561 Madison Production Prior to Serial #M680766 (NOTE: See Page 6-36 for start of Phoenix Production Wiring Diagrams) 6-34...
  • Page 143 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 561 Madison Production From Serial #M680766 to #M816264 (NOTE: See Page 6-38 for continuation of the next applicable Madison Production serial numbers) 6-35...
  • Page 144 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 561 Phoenix Production Prior to Serial #P678866 6-36...
  • Page 145 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 561 Phoenix Production From Serial #P678866 to #P725322 6-37...
  • Page 146 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 561 Madison/Phoenix Production From Serial #M816264/P725322 to #M/P1004775, Except Between #M965470 to #M965869 6-38...
  • Page 147 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM & SCHEMATIC - 561 Madison/Phoenix Production Starting with Serial #M/P1004775 and Between #M965470 to #M965869 6-39...
  • Page 148 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM - 590 Madison/Phoenix Production Prior to #M/P965870 and From #M/P966269 to #M/P1004775 (See page 6-41 for Schematic) 6-40...
  • Page 149 WIRING DIAGRAMS & SCHEMATICS WIRING SCHEMATIC - 590 Madison/Phoenix Production Prior to #M/P965870 and From #M/P966269 to #M/P1004775 6-41...
  • Page 150 WIRING DIAGRAMS & SCHEMATICS WIRING DIAGRAM - 590 Madison/Phoenix Production Starting with #M/P1004775 and Between #M/P965870 to #M/P966269 (See page 6-43 for Schematic) 6-42...
  • Page 151 WIRING DIAGRAMS & SCHEMATICS WIRING SCHEMATIC - 590 Madison/Phoenix Production Starting with #M/P1004775 and Between #M/P965870 to #M/P966269 6-43...
  • Page 152 WIRING DIAGRAMS & SCHEMATICS NOTES __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ 6-44...

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