Skoda Fabia 2000 Workshop Manual

Inspection and maintenance
Hide thumbs Also See for Fabia 2000:
Table of Contents

Advertisement

Service
Workshop Manual
FABIA 2000
Inspection and Maintenance
Edition 08.99
Service Department. Technical Information
5
Printed in Czech Republic
S00.5301.00.20

Advertisement

Table of Contents
loading

Summary of Contents for Skoda Fabia 2000

  • Page 1 Service Workshop Manual FABIA 2000 Inspection and Maintenance Edition 08.99 Service Department. Technical Information Printed in Czech Republic S00.5301.00.20...
  • Page 2 Service The Workshop Manual is intended only for use within the Organisation Škoda. Printed in Czech Republic S00.5301.00.20 It is not permitted to pass it on to other persons. © ŠKODA AUTO a. s.
  • Page 3: Inspection And Maintenance

    FABIA 2000 Inspection and Maintenance List of Supplements to Workshop Manual FABIA 2000 Inspection and Maintenance Edition 08.99 Supple- Edition Subject Article Number ment 08.99 Basic Edition S00.5301.00.20 12.99 Supplement to Basic Edition S00.5301.01.20 02.00 Vehicle identification number S00.5301.02.20 03.00 Inspection Service every 90.000 km;...
  • Page 4 FABIA 2000 Inspection and Maintenance List of Supplements Edition 09.04 S00.5301.14.20...
  • Page 5: Table Of Contents

    FABIA 2000 Inspection and Maintenance Table of Contents 02 – Inspection and Maintenance 02-1 General points ..................page 02-1 - Vehicle identification data ................page 02-1 - Storage of ŠKODA new vehicles ..............page 02-1 - Vehicle handover from stock ................
  • Page 6 FABIA 2000 Inspection and Maintenance - Changing brake fluid (every 2 years) ............... 02-5 page 02-5 - Inspecting the brake fluid level ..............page 02-5 - Track rod ends: Inspect play, correct attachment and joint boots ......page 02-5 - Inspecting tyres (including spare wheel) ............
  • Page 7: Inspection And Maintenance

    FABIA 2000 Inspection and Maintenance 02 – Inspection and Maintenance 02-1 General points Vehicle identification data Vehicle identification number The vehicle identification number (chassis number) is attached to the right suspension dome. The vehicle identification number (chassis number) can also be found bottom left of the front window cor- ner.
  • Page 8 FABIA 2000 Inspection and Maintenance U - 1.9 ltr. TDI PD/96 kW/diesel engine W - 1.2 ltr./40 kW/petrol engine Y - 1.2 ltr./47 kW/petrol engine Z - 1.4 ltr. TDI PD/55 kW/diesel engine 4 - Airbag System: 0 - no airbag...
  • Page 9: Storage Of Škoda New Vehicles

    FABIA 2000 Inspection and Maintenance Vehicle data sticker The vehicle data sticker is located at the rear left on the floor of the boot. Storage of ŠKODA new vehicles Notes on storage of new vehicles ⇒ Technical Service Handbook. Vehicle handover from stock –...
  • Page 10 FABIA 2000 Inspection and Maintenance General information: – Inform your customer about this so that he has each inspection carried out at the right time and none are forgetten. – Draw the attention of your customer to the sticker af- fixed to the side of the dash panel (driver's side) indi- cating when the next service event is due.
  • Page 11: Inspection

    FABIA 2000 Inspection and Maintenance 02-2 Inspection Pre-Delivery Inspection -PDI- (Export) The operations marked with * apply to all countries; other operations are applicable to certain countries only! Compare as-delivered condition of vehicle with order form Chapter ♦ Engine fitted ♦...
  • Page 12: Pre-Sales Inspection - (The Czech Republic)

    FABIA 2000 Inspection and Maintenance Pre-sales Inspection - (the Czech Republic) Compare as-delivered condition of vehicle with order form Chapter ♦ Engine fitted ♦ Type plate in the engine compartment ♦ Vehicle data sticker (compare with stamped identification number) ♦...
  • Page 13: Delivery Inspection (Export)

    FABIA 2000 Inspection and Maintenance – Proper operation of seat belts, seat belt height adjuster, power windows and sun roof – Inspect upholstery, interior trim, carpeting and footmats for cleanliness and damage – 02-6 Inspect all switches, all electrical components, gauges/indicators and controls –...
  • Page 14 FABIA 2000 Inspection and Maintenance – Fit roof aerial Engine compartment (from above) – 02-6 Check battery no-load voltage; recharge if necessary – Check tight connection of electric cables and plug connections (in particular battery ca- bles) – 02-5 Brake fluid level (at „MAX“ marking) –...
  • Page 15: Oil Change Service Every 15.000 Km (Qg0)

    FABIA 2000 Inspection and Maintenance Oil Change Service every 15.000 km (QG0) An Oil Change Service need only be carried out if the vehicle has covered 15 000 km before one year has elapsed . If the Oil Change Service is due only a few months prior to the Annual Inspection, it is recommend- ed to carry out the Annual Inspection at the same time.
  • Page 16 FABIA 2000 Inspection and Maintenance – Track rod ends: Inspect play and correct attachment of boots – 02-5 Check the tyre inflation pressure (including spare wheel), correct if necessary – 02-5 Inspect tyre wear (including spare wheel) – 02-5 Inspect tyre tread depth (including spare wheel) and record (FL..., FR..., RR..., RL..., SP...)
  • Page 17: Every 60 000 Km (Qg0)

    FABIA 2000 Inspection and Maintenance Every 60 000 km (QG0) Includes: Inspection every 30 000 km and additional operations stated in the table below Work involved Chapter – 02-3 Air filter: Clean housing, replace filter element – 02-3 Fuel filter: replace (vehicles with diesel engine) –...
  • Page 18: Every 240 000 Km (Qg0)

    FABIA 2000 Inspection and Maintenance Every 240 000 km (QG0) Includes: Inspection every 120 000 km and additional operations stated in the table below Work involved Chapter – 02-3 Replace tensioning pulley (PD diesel engine as of 08.03) Inspection Service (QG1, QG2) ♦...
  • Page 19 FABIA 2000 Inspection and Maintenance Work involved Chapter – 02-5 Check the tyre inflation pressure (including spare wheel), correct if necessary – 02-5 Inspect tyre wear (including spare wheel) – 02-5 Inspect tyre tread depth (including spare wheel) and record (FL..., FR..., RR..., RL..., SP...)
  • Page 20 FABIA 2000 Inspection and Maintenance Oil change (QG1, QG2) Work involved Chapter – 02-3 Change engine oil – Replace engine oil filter – 02-5 Disc brake pads: Inspect thickness – 02-6 Reset service interval display – Drain away water from the fuel filter (diesel engine with fuel operation, which does not...
  • Page 21: Engines

    FABIA 2000 Inspection and Maintenance 02-3 Engines Engine overview Engine identifica- tion charac- ters Emission EU4, EU4, standard EU2 DDK, EU2 DDK, EU3 DDK EU3 DDK Manufactur- 01.01 ... 07.02 02.02 ... 05.04 01.03 04.00 ... 03.03 (from...throu Displace- ment in litres...
  • Page 22 FABIA 2000 Inspection and Maintenance Regular grade unleaded petrol (min. 91 ROZ) can be used although engine power output is slightly reduced. Engine identifi- cation charac- ters Emission stand- EU4, EU3, EU4, EU3 DDK EU4, EU2 DDK, EU2 DDK, EU3 DDK...
  • Page 23 FABIA 2000 Inspection and Maintenance Engine identification characters Emission standard EU4, EU2 DDK, EU2 DDK, EU3 DDK EU3 DDK Manufacturing 05.03 08.99 ... 05.02 05.02 08.99 (from...through) Displacement in litres Output (kW at rpm) 55 / 4000 74 / 6000 47 / 4000 Max.
  • Page 24: Engine Fitted

    FABIA 2000 Inspection and Maintenance Engine identification char- acters Compression 10,5 10,3 10,5 Hydraulic valve clearance compensation Mixture formation Bosch PDE - Bosch PDE - Bosch ME 7.5 Simos 3PG Magneti Marelli injectors injectors Fuel RON (minimum) unleaded 95 unleaded 95...
  • Page 25 FABIA 2000 Inspection and Maintenance Engine with identification characters ASY. Engine with identification characters AZL. S02-0338 Engine with identification characters ATD. 02-3 Edition 09.04 Engines page S00.5301.14.20...
  • Page 26: Visual Inspection: Engine For Leaks And Damage

    FABIA 2000 Inspection and Maintenance Engine with identification characters AWY, AZQ, BMD. Engine with identification characters ASZ. Engine with identification characters AMF. Visual inspection: Engine for leaks and damage – Inspect engine for leaks and damage. – Inspect all lines, hoses and connections of the fuel system and of the cooling and heating system for leaks, chafing points, porous and brittle joints.
  • Page 27: Replace Engine Oil Filter

    FABIA 2000 Inspection and Maintenance Replace engine oil filter Vehicles with petrol engine Special tools, test and measuring equipment and auxiliary items required ♦ Oil filter wrench – Release oil filter (e.g. Würth, Hazet) and remove. – Clean sealing surface at engine.
  • Page 28: Inspecting Engine Oil Level

    FABIA 2000 Inspection and Maintenance Note The timing belt must most definitely be replaced if any shortcomings are found. This will help prevent any fail- ures or operational problems. Replacing the timing belt is a repair measure. Replacing toothed belt and guide pulley for camshaft drive (1.9 SDI engines)
  • Page 29 FABIA 2000 Inspection and Maintenance ♦ It is absolutely necessary to observe the oil disposal instructions! ♦ It is not permitted to clean and re-use the oil filter! – Remove oil filler cap. – Remove the noise insulation. – Screw out the oil drain plug and collect the oil in a suit- able vessel.
  • Page 30 FABIA 2000 Inspection and Maintenance Only use engine oils: QGO, QG2 Specification VW 505 01 or VW 505 00 (oil according to VW 505 00 cannot be used for TDI PD - engines) Oils may be intermixed when topping up.
  • Page 31 FABIA 2000 Inspection and Maintenance – Extract a small quantity of coolant with the pipette and place on the measuring glass. Hold unit against a light source and read off the temperature down to which antifreeze protection exists on the scale for ethylene glycol.
  • Page 32 FABIA 2000 Inspection and Maintenance Engine Coolant capacity 1.2 ltr./40 kW and 1.2 approx. 5.1 ltr. ltr./47 kW 1.4 ltr./55 kW and 1.4 approx. 5.5 ltr. ltr./74 kW 1.0 ltr./37 kW; 1.4 ltr/ approx. 6.0 ltr. 44 kW and 1.4 ltr./50 1.4 ltr./55 TDI PD...
  • Page 33 FABIA 2000 Inspection and Maintenance ♦ Coolant additives complying with standard TL VW 774C (G11) -bluish-green in colour-, must only be used for topping up on vehicles fitted with a cooling system which is already filled with this coolant. ♦...
  • Page 34: Ribbed V-Belt: Inspect Condition

    FABIA 2000 Inspection and Maintenance Note The listed G12 PLUS coolant additives may be inter- mixed. Ribbed V-belt: Inspect condition Special tools, test and measuring equipment and auxiliary items required ♦ Wrench socket Perform the following procedure: – Raise vehicle.
  • Page 35 FABIA 2000 Inspection and Maintenance 1.0 litre/37 kW (ARV and AQV), 1.4 litre/44 kW (AZE and AZF), 1.4 litre/50 kW (AME, ATZ and AQW) with air-conditioning 1 - Crankshaft 2 - Tensioning pulley 3 - Coolant pump 4 - AC compressor...
  • Page 36 FABIA 2000 Inspection and Maintenance 1.4 litre/55 kW (AUA, BKY) and 1.4 litre/74 kW (AUB, BBZ) without air-conditioning 1 - AC generator 2 - Crankshaft S02-0312 1.4 litre/55 kW (AUA, BKY) and 1.4 litre/74 kW (AUB, BBZ) with air-conditioning 1 - AC generator...
  • Page 37: Replace Spark Plugs

    FABIA 2000 Inspection and Maintenance 1.4 litre/55 kW (AMF) with air-conditioning 1 - AC generator 2 - AC compressor 3 - Crankshaft 4 - Tensioning pulley 1.9 litre/47 kW (ASY), 1.9 litre/74 kW (ATD), 1.9 litre/96 kW (ASZ), 2.0 litre/85 kW (AZL) without air-condition-...
  • Page 38: Replacing The Fuel Filter (Diesel Engine)

    FABIA 2000 Inspection and Maintenance Engine fitted Spark plug manufac- Parts No. Electrode spacing turer's designation 1.0 litre/37 kW NGK BKR 6ETA-10 101 000 065 1.0 mm 1.2 ltr./40 kW NGK PZFR5J-11 101 905 600 1.0 mm NGK ZFR 5P-G 101 905 617 0.9 mm...
  • Page 39: Draining The Fuel Filter (Diesel Engine)

    FABIA 2000 Inspection and Maintenance – Unlock hooks -arrows-. – Loosen the fuel filter and remove. Installing – Install new fuel filter. – Lock hooks -arrows-. – Fit the new O-ring for the regulating valve. – Install regulating valve -4- with the connected fuel hoses.
  • Page 40 FABIA 2000 Inspection and Maintenance – Loosen the drain plug -arrow- and drain off approxi- mately 0.1 litres of fluid. – Tighten the drain plug. – Carry out the installation again in the reverse order. – Inspect the fuel system for tightness (visual inspec- tion).
  • Page 41: Gearbox

    FABIA 2000 Inspection and Maintenance 02-4 Gearbox Gearbox/Final drive: Check the oil level and top it if necessary 5 speed gearbox 002 Gearbox oil specification: G50 SAE 75W90 (synthetic oil) – Unscrew plug for inspecting gear oil -arrow-. The oil is at the correct level if the gear is filled up to the lower edge of the oil filler hole.
  • Page 42: Inspecting Atf Level, If Necessary Topping Up

    FABIA 2000 Inspection and Maintenance Gearbox oil specification: G50 SAE 75W90 (synthetic oil). – Unscrew plug for inspecting gear oil -arrow-. The oil is at the correct level if the gear is filled up to the lower edge of the oil filler hole.
  • Page 43 FABIA 2000 Inspection and Maintenance If ATF is added, use ATF with spare part number -G 052 990 A2-. – The gasket ring -arrow- for the ATF screw plug must always be replaced. Inspecting ATF level Test conditions • Gearbox not in emergency running mode, ATF tem- perature not above 30°C.
  • Page 44 FABIA 2000 Inspection and Maintenance – Bring ATF to test temperature. Test temperature: 35 C to 45 C – Remove screw plug for ATF inspection in the oil pan -arrow-. The ATF present in the overflow tube flows out. If ATF drips out of the hole: It is not necessary to top up with ATF.
  • Page 45 FABIA 2000 Inspection and Maintenance – Fit new gasket ring on screw plug -arrow 1- and tight- en to 15 Nm. – Insert screw plug of the filler tube and secure with new cap -arrow 2-. S37-0082 02-4 Edition 07.03...
  • Page 46 FABIA 2000 Inspection and Maintenance 02-4 Gearbox Edition 07.03 page S00.5301.12.20...
  • Page 47: Chassis

    FABIA 2000 Inspection and Maintenance 02-5 Chassis Inspecting thickness of front and rear brake pads/linings Front disc brake pads: Note For a better assessment of the residual pad thickness re- move wheels. Do not mix up wheels (mark). – Release the wheel bolts and remove wheel.
  • Page 48: Changing Brake Fluid (Every 2 Years)

    FABIA 2000 Inspection and Maintenance ways replace the brake linings on both sides (repair measure). Note Avoid soiling from brake fluid or grease flowing out. Inspecting brake system for leaks and damage – Inspect master brake cylinder, brake servo unit (for ABS: hydraulic unit), brake pressure regulator, brake calipers for leaks and damage.
  • Page 49 FABIA 2000 Inspection and Maintenance – Remove strainer and clean. – Use extraction device -1- to extract as much brake flu- id as possible from the brake fluid reservoir. WARNING! Drained (used) brake fluid must never be used again. –...
  • Page 50: Inspecting The Brake Fluid Level

    FABIA 2000 Inspection and Maintenance – Repeat the procedure for all wheels in the following sequence: rear left, front right and front left. – Insert strainer in the brake fluid reservoir and fill with brake fluid up to the specified level.
  • Page 51: Track Rod Ends: Inspect Play, Correct Attachment And Joint Boots

    FABIA 2000 Inspection and Maintenance Track rod ends: Inspect play, correct at- tachment and joint boots – Raise vehicle (wheel clear of the ground) and inspect play by moving the track rods and wheels. Clearance: There must not be any play present.
  • Page 52: Inspecting The Tyre Tread Depth (Including Spare Wheel) And Entering

    FABIA 2000 Inspection and Maintenance Inspecting the tyre tread depth (includ- ing spare wheel) and entering This value may differ in individual countries as a result of differing statutory requirements. If the tyre tread depth is close to the legal minimum, in other words if no further tread exists at the points around the circumference of the tyre at which the 1.6 mm high...
  • Page 53 FABIA 2000 Inspection and Maintenance Tyre inflation pressure (kPa/bar) Engine Tyres Partial load Full load Front axle Rear axle Front axle Rear axle 165/70 R14 220/2,2 200/2,0 240/2,4 280/2,8 185/60 R14 210/2,1 190/1,9 230/2,3 270/2,7 1.9 ltr./47 kW SDI 1.4 ltr./55 kW TDI...
  • Page 54 FABIA 2000 Inspection and Maintenance Tyre inflation pressure (kPa/bar) Engine Tyres Partial load Full load Front axle Rear axle Front axle Rear axle 185/60 R14 220/2,2 220/2,2 230/2,3 290/2,9 185/55 R15 220/2,2 210/2,1 230/2,3 280/2,8 1.9 ltr./74 kW TDI 195/50 R15...
  • Page 55: Electrical System

    FABIA 2000 Inspection and Maintenance 02-6 Electrical System Power windows: Inspecting positioning If the battery is diconnected the power windows forget their current position. Test conditions: • All car doors closed The inspection procedure is carried out from the outside Close window with the car key using the convenience closing system.
  • Page 56: Battery: Inspecting Electrolyte Level, Topping Up With Distilled Water If Necessary

    FABIA 2000 Inspection and Maintenance If the tester indicates a voltage of 12.5 Volts or more, the battery is O.K. If the voltage is less than 12.5 Volts determine the cause (repair measure). Battery: Inspecting electrolyte level, top- ping up with distilled water if necessary...
  • Page 57: Connect Vehicle System Tester And Interrogate Fault Memory

    FABIA 2000 Inspection and Maintenance holding the knob in the left or right position respective- Connect vehicle system tester and inter- rogate fault memory The stored faults can be read out with vehicle system tester -V.A.G 1552-, -V.A.G 1551-, or -V.A.S. 5051-.
  • Page 58 FABIA 2000 Inspection and Maintenance Vehicle system test HELP K cable does not connect to earth Vehicle system test HELP K cable does not connect to pos. term. Operate the vehicle system tester by referring to the read-out on the display:...
  • Page 59 FABIA 2000 Inspection and Maintenance Resetting service interval display (SID) with -V.A.G 1552- (QG0) – Connect -V.A.G 1552-. – Switch on ignition. 6Y1919870B COMBIINSTRUMENT VDO X09 -> – Enter address word 17 „Dash Panel Insert“ and con- Coding 20141 WSC 12345 firm with –...
  • Page 60 FABIA 2000 Inspection and Maintenance Note „in 100 km“ = adaptation value x100 The current read-out of the short journey counter for the OIL service is displayed (is still 100 km in our example until the next OIL service). –...
  • Page 61: Resetting Service Interval Display (Sid) Qg1 And Qg2

    FABIA 2000 Inspection and Maintenance Note ♦ For vehicles with the dash panel insert 6Y0 920 xxx x, the SID with the set button -1- cannot be reset before a service is required. ♦ Always only reset the desired service interval („OIL service“...
  • Page 62 FABIA 2000 Inspection and Maintenance Resetting service interval display (SID) with -V.A.G 1552- (QG1, QG2) – Connect -V.A.G 1552-. – Switch on ignition. – Enter address word 17 „Dash Panel Insert“ and con- firm with 6Y1919870B COMBIINSTRUMENT VDO X09 ->...
  • Page 63: Changing The Code Of The Service Intervals

    FABIA 2000 Inspection and Maintenance – Press set button -1- and hold and simultaneously switch on ignition. – Release set button -1- and turn to the right. All counters are reset. – Switch off ignition. Note ♦ For vehicles with the dash panel insert 6Y0 920 xxx x, the SID with the set button -1- cannot be reset before a service is required.
  • Page 64 FABIA 2000 Inspection and Maintenance – Connect -V.A.G 1552-. – Switch on ignition. – Enter address word 17 „Dash Panel Insert“ and con- firm with 6Y1919870B COMBIINSTRUMENT VDO X09 -> Readout on display (e.g.): Coding 03111 WSC 12345 – Note the dash panel insert coding.
  • Page 65 FABIA 2000 Inspection and Maintenance Test and setting conditions • Tyre inflation pressure O.K. • Lenses must neither be damaged nor soiled. • Reflectors and bulbs O.K. • Vehicle load must be achieved. Load: With an individual or 75 kg on the driver's seat in an otherwise unladen vehicle (dead weight).
  • Page 66: Setting The Headlight Beam

    FABIA 2000 Inspection and Maintenance Note ♦ To easily determine the kink -2-, alternately cover and uncover the left half of the headlight (in the driving di- rection) a few times. After this, check the low beam once again. ♦...
  • Page 67: Replace Emergency Battery For Alarm System

    FABIA 2000 Inspection and Maintenance Vehicles as MY 2005 Left fog light (right fog light in mirror image) – Unclip the cap -1- on the bumper. – Use a screwdriver to turn screw -2- and to align the fog light beam.
  • Page 68 FABIA 2000 Inspection and Maintenance 02-6 Electrical System Edition 09.04 page S00.5301.14.20...
  • Page 69: Body

    FABIA 2000 Inspection and Maintenance 02-7 Body Airbag units: Visual inspection Inspecting operation of airbag unit When the ignition is switched on the airbag warning lamp K75 lights up for approximately 4 seconds. Should the warning lamp flash again for a further 12 seconds this is...
  • Page 70: Inspect Key Switch For Deactivation Of Front Passenger Airbag

    FABIA 2000 Inspection and Maintenance Note Do not affix any stickers or cover over the padded boss of the steering wheel -1- and the foam-lined surface of the airbag unit on the front passenger side -2- or do not carry out any modifications to these parts.
  • Page 71: Inspecting Plenum Chamber And Water Drain Openings For Dirt, Cleaning If Necessary

    FABIA 2000 Inspection and Maintenance The materials and the corresponding work instructions are listed in the ⇒ Technical Service Handbook, Part 6 - Technology of paint repairs, chemical materials. Inspecting plenum chamber and water drain openings for dirt, cleaning if neces-...
  • Page 72: Sun Roof: Cleaning And Greasing Runners

    FABIA 2000 Inspection and Maintenance The specified tightening torque for the windscreen wiper arms is 20 Nm. Wiper arms of rear window: Inspecting park po- sition, adjusting if necessary, spray nozzle of rear window: Inspect setting and adjust if neces-...
  • Page 73: Replacing The Dust And Odour Filter Element

    FABIA 2000 Inspection and Maintenance Child safety locks (rear doors): The rear doors are additionally equipped with a child safety lock. – Insert car key in the lock. – The child safety lock is activated when the key is turned to the left in the direction of the arrow. The in- ner door opening lever is blocked.
  • Page 74: Sticking The Vehicle Data Sticker

    FABIA 2000 Inspection and Maintenance – Separate filter element from the frame. Installing: Installation is carried out in the reverse order. S02-0310 Sticking the vehicle data sticker – Stick the vehicle data sticker to the floor of the luggage compartment inside the vehicle next to the spare wheel -arrow-.
  • Page 75 FABIA 2000 Inspection and Maintenance Note When applying G 052 778 A2 make sure that the product does not penetrate into the gap between the lock bolt, control lever, eccentric and trailer arm housing. Trailer coupling: Check for proper operation –...
  • Page 76 FABIA 2000 Inspection and Maintenance 02-7 Body Edition 09.04 page S00.5301.14.20...
  • Page 77: Exhaust-Emission Analysis

    FABIA 2000 Inspection and Maintenance 02-8 Exhaust-emission Analy- Note The exhaust-emission analysis must be carried out ac- cording to the relevant national legislation of the particu- lar country. Exhaust-Emission Analysis on Models with Fuel Engines Note Perform the following visual inspections and comply with...
  • Page 78: Test Values For Exhaust-Emission Analysis On Models With Fuel Engines

    FABIA 2000 Inspection and Maintenance ♦ Disconnect and connect wires of the ignition system (including high-voltage wires) when the ignition is switched off. – Connect the tester in compliance with the operating instructions. Note The exhaust gas probe must be fully inserted into the ex- haust tailpipe (do not insert into the suction tube)! –...
  • Page 79 FABIA 2000 Inspection and Maintenance Engine identification AZE, AZF and characters Model year MY03 MY00 MY03 MY00 MY01 MY03 min. 80 °C min. 80 °C min. 80 °C min. 80 °C Oil temperature 2 min. 2 min. 2 min. 2 min.
  • Page 80 FABIA 2000 Inspection and Maintenance Engine identification with automatic characters gearbox Model year MY02 MY00 MY02 MY02 MY01 min. 80 °C min. 80 °C min. 80 °C min. 80 °C Oil temperature 2 min. 2 min. 2 min. 2 min.
  • Page 81: Exhaust-Emission Analysis On Models With Diesel Engines

    FABIA 2000 Inspection and Maintenance Note All tubes and plug connections, which had been removed or disconnected for the test and adjustment, must be re- inserted or connected. Technical data of the spark plugs Chapter 02-3. Exhaust-Emission Analysis on Models...
  • Page 82: Test Values For Exhaust-Emission Analysis On Diesel Engines

    FABIA 2000 Inspection and Maintenance Test Values for Exhaust-Emission Analysis on Diesel Engines Engine identification characters Model year MY03 MY00 MY02 MY03 MY03 min. 80 °C min. 80 °C min. 80 °C min. 80 °C Oil temperature Idling speed 850 … 1050 825 …...
  • Page 83: Miscellaneous

    FABIA 2000 Inspection and Maintenance 02-9 Miscellaneous Tow starting/Towing Note ♦ A towing rope or towing bar must only be fitted to the above towing lugs. ♦ The towing rope must be elastic to protect the vehicle. Therefore only use synthetic ropes or ropes manufac- tured in an equally elastic material.
  • Page 84: Perform A Test Drive

    FABIA 2000 Inspection and Maintenance – As soon as the engine starts, press clutch and remove gear to avoid driving into the towing vehicle. Note Do not start the engine of vehicles fitted with an exhaust catalyst by towing over a long distance as unburnt fuel may get into the catalyst and burn there.
  • Page 85 FABIA 2000 Inspection and Maintenance The rear support points are located in the make axle em- bossed in the sill -arrow-. WARNING! Under no circumstances may the arms of the lift platform or jack be positioned under the engine, the gearbox, the front or rear axles.
  • Page 86 FABIA 2000 Inspection and Maintenance 02-9 Miscellaneous Edition 06.01 page S00.5301.06.20...

Table of Contents