Clarke Weld 215TE Operating & Maintenance Instructions
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Clarke Weld 215TE Operating & Maintenance Instructions

Clarke Weld 215TE Operating & Maintenance Instructions

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Model Nos.
215TE, 250TE & 260TE
OPERATING & MAINTENANCE
INSTRUCTIONS
0100
1

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Summary of Contents for Clarke Weld 215TE

  • Page 1 Model Nos. 215TE, 250TE & 260TE OPERATING & MAINTENANCE INSTRUCTIONS 0100...

  • Page 2: Table Of Contents

    GUARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt as proof of purchase. This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended.

  • Page 3: Safety

    SAFETY Before installing welding equipment the user shall make an assessment of potential Special care is taken during all stages of manufacture to ensure that your Clarke Mig electromagnetic problems in the surrounding area. Avoid using your welder in the Welder arrives with you in good condition.

  • Page 4: Safety Precautions

    2.3Welding cables SAFETY PRECAUTIONS The welding cables should be kept as short as possible and should be positioned close together, running at or close to the floor level. 1.0 Introduction Read and understand these safe practices before attempting to install, operate, or 2.4Equi-potential bonding service the equipment.
  • Page 5 2-C Fire and explosion prevention 3-A Burn protection Comply with precautions in 2. The welding arc is intense and visibly bright. Its radiation Causes of fire and explosion are: combustibles reached by the arc, flame, flying can damage eyes, penetrate lightweight clothing, reflect from light coloured surfaces, sparks, hot slag or heated material;...
  • Page 6 3-C Fire and Explosion Prevention (III) Connectors Fully insulated lock-type connectors should be used to join welding cable lengths. Comply with precautions in 2-C. Equipment’s rated capacity. Do not overload arc welding equipment. It may overheat cables and cause a fire. Loose cable connections (IV) Cables may overheat or flash and cause a fire.

  • Page 7: Preparation Of Working Area

    To protect Example: If welding with a MIG 215TE at 100amps, a 25% duty cycle applies. This means the weld pool from oxidation and impurities during the welding process, a shielding that over a 10 minute period, the welding time is 2.5 minutes, the down time is 7.5 minutes.

  • Page 8: Electrical Connections

    FIG.1 MIG 215TE & 230TE 2 Wheels This welder must be connected to the correct receptacle, 1Ph 230 volt (50Hz). A 13 Amp plug is not suitable for this device.

  • Page 9: Torch Lead Assembly Instructions

    TORCH LEAD ASSEMBLY INSTRUCTIONS LOADING WIRE Plug the troch hose into the socket on the front of the welder and secure by hand NOTE: These machines are designed to accept either 5Kg or 15Kg wire spools of screwing in the threaded connection. FIG.2 mild steel, stainless steel or aluminium according to the type of metal you wish to weld.

  • Page 10: Preparation For Welding

    WIRE SIZE SPECIFICATION CHART 9 Reposition the pressure roller and plastic knob and tighten slightly. IMPORTANT: Too tight will crush the wire and damage the wire feed motor, SWITCH WIRE SPEED STEEL WIRE too loose will not allow the wire to be pulled by the roller. ADJUSTMENT DIAMETER (mm)

  • Page 11: Welding Hints And Maintenance

    TROUBLE SHOOTING WELDING HINTS AND MAINTENANCE Your Clarke Mig Welder has been designed to give long and trouble free service. If, however, having followed the instructions in this booklet carefully, you still encounter Always weld clean, dry and well prepared material.

  • Page 12: Types Of Joints

    TYPES OF JOINTS O P E N S Q U A R E B U T T J O I N T C O R N E R J O I N T G a p v a r i e s f r o m 1 . 6 m m t o 4 . 8 m m d e p e n d i n g o n p l a t e t h i c k n e s s S I N G L E V E E B U T T J O I N T N O T L E S S T H A N 7 0 °...
  • Page 13 PARTS DRAWING - MIG 215TE (Part No.6015215) PARTS LIST - MIG 215TE (Part No. 6015215) & MIG 250TE (Part No. 6010250) ITEM PART NO. DESCRIPTION QTY . EM04600025 CLIP+COUPLING FOR PANEL EM04600001 COMPLETE SPOOL HOLDER D.50 EM33725047 HANDLE EM30905001 HOLDER MAT...
  • Page 14 PARTS LIST - MIG 250TE (Part No. 6010250) PARTS DRAWING - MIG 260TE (Part No. 6010390) ITEM PART NO. DESCRIPTION QTY . EM04600001 COMPLETE SPOOL HOLDER D.50 EM04600001 COMPLETE SPOOL HOLDER D.50 EM33725047 HANDLE EM30905001 HOLDER MAT 3X270X640 EM22200002 ON/OFF SWITCH 16A-250V EM21690015 SWITCH KNOB D.34 EM21690058 POTENTIOMETER KNOB...
  • Page 15 WIRING DIAGRAM - MIG 215TE (Part No.6015215) & PARTS LIST- MIG 260TE (Part No. 6010390) MIG 250TE(Part No. 6010250) ITEM PART NO. DESCRIPTION QTY . EM21600012 COUPLE OF INCLINED-OVAL HANDLES 15X30 EM22710027 P.C.BOARD E0788WI EM22900002 GAS SOLENOID VALVE 4W 24V 50HZ 1/8"FF...
  • Page 16 WIRING DIAGRAM - MIG 260TE (Part No. 6010390)

This manual is also suitable for:

Weld 250teWeld 260te

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