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Summary of Contents for Clarke Weld CSW6T
- Page 1 SPOT WELDERS MODEL NO: CSW6T & CSW13T PART NO: 6030005 & 6030010 OPERATING & MAINTENANCE INSTRUCTIONS GC0418 rev 4...
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Page 2: Environmental Protection
Should any loss or damage be apparent, please contact your CLARKE dealer immediately. GUARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt as proof of purchase. -
Page 3: Safety Warnings
SAFETY WARNINGS WARNING: WHEN USING ELECTRICAL TOOLS, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK AND PERSONAL INJURY WARNING: READ ALL THESE INSTRUCTIONS BEFORE ATTEMPTING TO OPERATE THIS PRODUCT AND KEEP THESE INSTRUCTIONS IN A SAFE PLACE. ELECTRIC SHOCK 1. -
Page 4: Fire Or Explosion
FIRE OR EXPLOSION 1. Welding can cause fire and explosions. Precautions should be taken to prevent these hazards. 2. Before starting work ensure the area is clear of flammable materials and move any combustible materials to a safe distance, especially substances likely to generate a dangerous vapours. -
Page 5: Protective Clothing
5. Never attempt any electrical or mechanical repair unless you are a qualified technician. If you have a problem with the machine contact your local CLARKE dealer. 6. Never use or store in a wet/damp environment. 7. Never continue to weld, if, at any time, you feel even the smallest electric shock. -
Page 6: Electrical Connections
ELECTRICAL CONNECTIONS WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS SUPPLY. Before switching the product on, make sure that the voltage of your electricity supply is the same as that indicated on the rating plate. This product is designed to operate on 230VAC 50Hz. -
Page 7: Machine Features
BOTH MODELS Both 120mm electrode arms and standard electrodes are provided. • An eye bolt may be fitted to the machine (see your Clarke dealer), for use in supporting the machines weight when repetitive welds are required (see your Clarke dealer. IMPORTANT! When using the Eye Bolt, take care NOT to screw it more than 8mm into the screw hole. -
Page 8: Parts Identification
PARTS IDENTIFICATION No Description No Description Pressure Adjusting Screw Data Label Handle Micro-switch Control Panel (13T) Weld Time Adjuster (6T) Electrode Arm Operating Lever Electrode (Large) Spacer (optional) Screw locating hole Lifting Eye (optional) Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... -
Page 9: Preparation For Use
2 x Electrodes (straight) Unpack and lay out the components, checking against the following list. Please report any damage which may have occurred during transit, to your CLARKE dealer immediately. PREPARATION FOR USE WARNING: ENSURE THE WELDER IS DISCONNECTED FROM THE POWER SUPPLY BEFORE PROCEEDING 1. - Page 10 This must be taken into account if/when replacing the electrode arms with any of those available from you Clarke dealer, (see Accessories). 8. Set the welding time by either turning the dial adjuster, shown in Fig 1, (model 6T), or pressing the button shown at 1 Fig 2 (model 13T).
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Page 11: Operation
IMPORTANT: 2. Ensure the electrode tips are correctly formed. They should be checked regularly when welding to ensure they make perfect contact with the work. A Spot Welding Tip dresser is available from your Clarke dealer. • With the machine correctly adjusted, connect to the mains supply. -
Page 12: Maintenance
3. Ensure the microswitch is actually pressed and held for the duration of the weld. 4. Ensure the thermal overload has not been activated. NOTE: The thermal overload is a protection device which operates when the electrical circuits have overheated. This prevents the machine from operating until it has cooled down to satisfactory levels. - Page 13 3. Check all wiring for insulation damage or loose or oxidised connections. Repair/replace where necessary. Check all screws and connections are tight and there are no signs of oxidation or overheating. 4. Replace the cover. WARNING: NEVER CONNECT THE MACHINE UNLESS THE COVER IS REPLACED.
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Page 14: Schematic Wiring Diagrams
SCHEMATIC WIRING DIAGRAMS Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... - Page 15 SPARE PARTS-CSW6 ESCRIPTION ESCRIPTION Bush TT322518 Arm (see page 17) Potentiometer Knob TT112299 Electrode (see page 17 Timer PCB TT114236 Electrode (see page 17 Microswitch TT122393 Cable Kit-bush/ringnut TT990046 Mains Cable TT132104 Upper Arm Clamp TT522020 Transformer TT169152 Lower Arm Clamp TT522023 Adjuster Screw TT121263...
- Page 16 SPARE PARTS-CSW13T ESCRIPTION ESCRIPTION Screw TT113908 Cable Kit-bush/ringnut TT990046 Control PCB TT114070 Pivot TT482887 Power PCB TT114085 Operating Lever TT322512 Microswitch TT122393 Adjuster Screw TT212163 Mains Cable TT132104 Upper Arm Clamp TT522020 Transformer TT169034 Lower Arm Clamp TT522023 Right Shell TT322510 Left Shell TT322511...
- Page 17 ACCESSORIES The following accessories are available from your Clarke dealer. Description Throat Part No Electrodes ‘L’ 120mm 6030105 Electrodes ‘L’ 250mm 6030107 Electrodes ‘L’ 500mm 6030109 External Profile 6030111 Electrodes Internal Profile 6030113 Electrodes Electrodes 120mm 6030115 Electrodes 350mm 6030117...
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Page 18: Specification
2 + 2 mm Please note that the details and specifications contained herein, are correct at the time of going to print. However, CLARKE International reserve the right to change specifications at any time without prior notice. Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... -
Page 19: Declaration Of Conformity
DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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