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Charmglow 720-0578 Assembly & Operating Instructions

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ASSEMBLY & OPERATING INSTRUCTIONS
Model: 720-0578
FOR OUTDOOR USE ONLY
FOR PROPANE GAS USE ONLY
G09Y07P-1
This instructions manual contains important information necessary for the proper assembly and safe use of the appliance.
Read and follow all warnings and instructions before assembling and using the appliance
1
Follow all warnings and instructions when using the appliance
Keep this manual for future reference

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Summary of Contents for Charmglow 720-0578

  • Page 1 ASSEMBLY & OPERATING INSTRUCTIONS Model: 720-0578 FOR OUTDOOR USE ONLY FOR PROPANE GAS USE ONLY G09Y07P-1 This instructions manual contains important information necessary for the proper assembly and safe use of the appliance. Read and follow all warnings and instructions before assembling and using the appliance...

  • Page 2: Table Of Contents

    Table of Contents Safety Instruction ..... Exploded View ..... . . Assembly Instruction .

  • Page 3: Safety Instruction

    Safety Instruction WARNING ELECTRICAL GROUNDING INSTRUCTIONS This appliance (rotisserie motor) is equipped with a plug and should be plugged directly into a properly grounded receptacle. When installed, must be electrically grounded in accordance with local codes or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code, CSA C22.1 DO NOT cut or remove the grounding prong from this plug.

  • Page 4: Model

    Safety Instruction WARNING CAUTION: Beware of Flashback Do not try lighting this appliance without reading the CAUTION: Spiders and small insects occasionally “LIGHTING INSTRUCTIONS” section of this manual. spin webs or make nest in the grill burner tubes during transit and warehousing.
  • Page 5 Safety Instruction LP-Gas Supply System PROPER PLACEMENT AND CLEARANCE OF A 20lb tank of approximately 1/4 inches in diameter by 18-1/4 GRILL inches high is the maximum size LP gas tank to use. This safety feature prevents the tank from being overfilled, which •Never use your gas grill in a garage, porch, shed, can cause malfunction of the LP gas tank, regulator and/or grill.
  • Page 6 Safety Instruction SAFETY PRACTICES TO AVOID PERSONAL WARNING INJURY Your grill will get very hot. Never lean over the cooking area while using your grill. Do not touch When properly cared for, your grill will provide safe, cooking surfaces, grill housing, lid or any other grill reliable service for many years.

  • Page 7: Safety Instruction

    Safety Instruction Do not heat unopened food containers. A build-up of Do not use the grill to cook excessively fatty meats or pressure may cause the containers to burst. other products which promote flare – ups. Use a covered hand when opening the grill lid. Do not operate the grill under unprotected combustible constructions.

  • Page 8: Assembly Instruction

    Assembly Instruction Assemble the shelf to the left side panel and the side burner to the right side panel respectively with 4pcs ¼*10 screws, as the figure show below Attention: the side shelf and side burner should be similarly screwed: a.
  • Page 9 Assembly Instruction Assemble the side burner valve to the side burner control panel as the figure shown below. Assemble the side burner knob to the side burner control panel as the figure shown below.
  • Page 10 Assembly Instruction In order to install the battery, remove the ignition button housing. Please keep the positive pole of the battery facing toward you. Insert the battery into the housing. Replace the ignition button on the housing after the battery is installed. Assemble the side shelf handle to the side shelf with 2 pcs ¼*10 screws as the figure show below.

  • Page 11: Assembly Instruction

    Assembly Instruction Attach propane gas tank to regulator inlet fitting by turning the regulator clockwise as shown in figure below. LP gas cylinder must be fitted with a listed overfill prevention device (OPD). Secure liquid propone gas cylinder to the slide out tray using the gas cylinder retention screw.

  • Page 12: To Match Light The Grill

    To Match Light the Grill If the burner will not light after several attempts then the burner can be match lit. If you have attempted to light the main burners with the igniter, allow 5 minutes for any accumulated gas to dissipate. Insert a match into the lighting rod.

  • Page 13: L.p. Gas Hook-Up

    Gas Hook - Up NEVER CONNECT AN UNREGULATED GAS QCC1 in the standard for compressed gas SUPPLY LINE TO THE APPLIANCE. USE cylinder valve outlet and inlet connection THE REGULATOR/HOSE ASSEMBLY ANSI/CGA-V-1. SUPPLIED. Manifold pressure: 11”(27.94cm) water This is a liquid propane configured grill. Do not column (W.C.).

  • Page 14: Installer Final Check List

    Gas Hook - Up 5. When connecting regulator assembly to the 7. If you have a gas connection leak you valve, hand tighten the quick coupling nut cannot repair, turn gas OFF at supply tank, clockwise to a complete stop. Do not use a disconnect fuel line from your grill and call wrench to tighten.

  • Page 15: Leak Testing

    Leak Testing GENERAL Only those parts recommended by the manufacturer should be used on the grill. Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete Substitution will void the warranty. Do not use gas tightness check must be performed at the the grill until all connections have been checked installation site due to possible mishandling in...
  • Page 16 CAUTIONS Place dust cap on cylinder valve outlet when the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane. The gas must be turned off at the supply cylinder when the unit is not in use.

  • Page 17: Operating Instruction

    Operating Instructions GENERAL USE OF THE GRILL AND WARNING: IMPORTANT! ROTISSERIE USING THE SIDE BURNER: Each main burner is rated at 10,000 Btu/hr. Inspect the gas supply hose prior to turning The main grill burners encompass the entire the gas “ON”. If there is evidence of cuts, cooking area and are side ported to wear or abrasion, it must be replaced prior minimize blockage from falling grease and...

  • Page 18: Grill Lighting Instruction

    Operating Instructions Continued CAUTION: PLEASE TAKE OFF THE WARMING RACK WHEN USING THE ROTISSERIE BURNER. THE HIGH HEAT COMING FROM THE ROTISSERIE BURNER MAY CAUSE THE WARMING RACK TO BEND. Grill Lighting Instructions WARNING: IMPORTANT! Never substitute regulators and hose assembly for those supplied with the grill.
  • Page 19 Grill Lighting Instructions continued TO LIGHT THE GRILL BURNER: If you’ve just attempted to light the burner with the igniter, allow 5 minutes for any Make sure all knobs are “OFF” then turn on accumulated gas to dissipate. Keep your face the gas supply from the LP tank.
  • Page 20 Grill Lighting Instructions continued FLAME CHARACTERISTICS Check for proper burner flame characteristics. Burner flames should be blue and stable with no yellow tips, excessive noise, or lifting. If Each burner is adjusted prior to any of these conditions exist call our shipment;...

  • Page 21: Lighting Illustration

    Lighting Illustration Main burner lighting illustration Rear burner & Searing side burner lighting illustration Step 1: Push and turn Rear Burner or Sear Burner Step 1: Make sure the lid is open Knob slowly to IGNITE/ON. At the same time, press the electronic ignition button to light the burner.

  • Page 22: Motor Instruction

    Motor Instruction • TO USE MOTOR SAFELY, PLEASE READ WARNING BEFORE PRIOR TO USE ROTISSERIE DRIVE MOTOR USE ONLY FOR OUTDOORS, DO NOT EXPOSE TO RAIN. CAUTION: TO ENSURE CONTINUED PROTECTION AGAINST RISK OF ELECTRIC SHOCK, CONNECT TO PROPERLY GROUNDED OUTLETS ONLY, TO REDUCE THE RISK OF ELECTRIC SHOCK, KEEP EXTENSION CORD CONNECTION DRY AND OFF THE GROUND.

  • Page 23: Care And Maintenance

    Care and Maintenance MAIN GRILL BURNER CLEANING STAINLESS STEEL Ensure the gas supply is off and the knobs are The grill is made from non-rusting and 430 in the “OFF” position. Make sure the grill is cool. stainless steel. There are many different Clean the exterior of the burner with a wire stainless steel cleaners available.
  • Page 24 Care and Maintenance HOW TO REPLACE MAIN BURNER STAINLESS STEEL : Step 1. Insert the burner onto the orifice. There are many different stainless steel cleaners available. Always use the mildest cleaning procedure first, scrubbing in the direction of the grain. Do not use steel wool as it will scratch the surface.

  • Page 25: Trouble Shooting

    Trouble Shooting SPIDER AND INSECT WARNING!!! WHEN TO LOOK FOR SPIDERS You should inspect the burners at least once Checking and cleaning burner/ venturi tubes a year or immediately after any of the for insects and insect nests. A clogged tube following conditions occur: can lead to a fire beneath the grill.
  • Page 26 Trouble Shooting continued PREHEATING: The grill lid should be in a closed position during the preheat time period. It is necessary to preheat the grill for a short time before cooking certain foods, depending on the type of food and the cooking temperature. Food that requires a high cooking temperature needs a pre-heat period of five minutes;...
  • Page 27 Trouble Shooting continued PROBLEM SOLUTION When attempting to light my grill, it will not • Make sure you have a spark while you are trying to light light immediately. the burner (if no spark) • Ensure that the wire is connected to the electrode assembly.
  • Page 28 Trouble Shooting continued Rotisserie motor will not turn • Ensure the motor is connected to a properly grounded power supply. • Ensure the on / off switch is in the on position. • Ensure that the spit is fully inserted into the rotisserie motor •...

  • Page 29: Exploded View

    Exploded View...

  • Page 30: Part List

    Part List REF # DESCRIPTION REF # DESCRIPTION Main Lid Junction Box Main Lid Screw Cover Junction Box Waterproof Spacer Main Lid Screw Junction Box Cover Temperature Gauge Housing Swivel Caster With Brake Temperature Gauge Lamp Fix Bracket Logo Side Panel, Left Main Lid Handle Heat Insulating Cover Door Hinge Bracket, Left Main Lid Handle Heat Insulating Spacer...
  • Page 31 Part List Continued REF # DESCRIPTION REF # DESCRIPTION Side Burner Cooking Grid Igniter Wire Cover Side Burner Lid Mini Bracket Side Burner Lid Hinge Main Burner Pulse Ingiter Module Flame Tamer Regulator, LP Cooking Grid With Hole Top Side Panel W/ Bracket, Right Warming Rack Main Burner Bowl Assembly Manual...

  • Page 32: Converting To Natural Gas

    Please note the chart below to give an easy reference for the various orifice opening sizes for the different valves in the grill. Orifice Sizes and BTU Ratings Model Number 720-0578 Components Orifice Size Orifice Size Main Burner 0.94 mm...

  • Page 33: Instruction For Converting To Natural Gas

    Instructions for Converting to Natural Gas Tools required for converting from LP to NG Screwdriver + is used for removing the screws 8mm Nut Driver is used for changing the main tube burner orifice Screwdriver - is used for turning the Low/High Flame 14mm Wrench is used for releasing the brass adapter of flex tube 10mm Wrench is used for changing the rear burner orifice Allen Key is used for removing the control knobs, included with...

  • Page 34: Gas Conversion

    Natural Gas Conversion continued Main Tube Burner Conversion Steps： 1. Remove the rotisserie kit, warming rack, cooking grids, flame tamers and tube burners from the firebox. 2. Locate orifice on end of valve and remove by turning counterclockwise with a 8mm Nut Driver. CAUTION! When converting the grill, screw the orifice in and out of the stem gently due to the breakable thread 3.
  • Page 35 Natural Gas Conversion continued Side Burner Conversion Steps： 1. Fix orifice nut with 18mm Wrench. Then locate orifice and remove by turning counterclockwise with 6mm Wrench. 2. Insert NG orifice by hand, then secure and turning clockwise with 6mm Wrench in tightly.
  • Page 36 Natural Gas Conversion continued Rear Burner Conversion In order to change a standing pilot from using LP gas to NG, the consumer will need to change the orifices of the standing pilot and the corresponding burner. ■ Install standing pilot orifice Steps: 1.
  • Page 37 Natural Gas Conversion continued ■ Install burner orifice Steps : 1. Remove the cover of the rear burner venturi by unfastening the screws in the firebox 2. Unscrew and remove the orifice...
  • Page 38 Natural Gas Conversion continued 3. Replace the orifice for LP gas with a orifice for NG. After the orifice is replaced, put the cover of the rear burner venturi back to its original location .
  • Page 39 Natural Gas Conversion continued For Main tube burner and Side burner Conversion Only You will need to adjust the High Flame setting screw when converting the grill from Propane to Natural Gas. Please follow the steps as detailed below 1. Remove each Control Knob of main tube burners and side burner by loosing the socket head grub screw holding it to the Valve stem.
  • Page 40 Natural Gas Conversion continued NG Hose and Regulator Conversion 1. Turn all knobs to OFF, and turn off LP supply at cylinder, then take off the brass adapter of LP regulator from the manifold with a wrench. 2. Attach the NG regulator to the manifold, and screw tightly with the wrench. 3.

  • Page 41: Ordering Parts

    Ordering Parts IMPORTANT REPLACEMENT PARTS HOW TO ORDER Use only factory authorized parts. The use of To make sure you obtain the correct any part that is not factory authorized can be replacement part(s) for your gas grill, please dangerous. This will also void your warranty. refer to the parts list on page 30-31.

  • Page 42: Grill Cooking Chart

    Grill Cooking Chart WEIGHT OR APPROXIMATE SPECIAL INSTRUCTIONS AND FOOD THICKNESS HEAT SETTING TIME TIPS VEGETABLES Slice.Dot with butter or margarine Wrap in heavy-duty foil.Grill,turning occasionally Fresh Beets 12 to 20 minutes Carrots Grill,turning once.Brush Occasionally Turnips With melted butter or margarine Onion 1/2 inch slices 8 to 20 minutes...
  • Page 43 Grill Cooking Chart continued WEIGHT OR APPROXIMATE SPECIAL INSTRUCTIONS HEAT SETTING FOOD THICKNESS FLAME SIZE TIME AND TIPS Tenderloin, Porterhouse, Remove excess fat from edge. Slash T-Bone, Sirloin remaining fat at 2-inch intervals. Rare 1 inch High 8 to 14 minutes Grill, turning once.
  • Page 44 Grill Cooking Chart continued WEIGHT OR APPROXIMATE HEAT SPECIAL INSTRUCTIONS FOOD THICKNESS SETTING TIME AND TIPS FISH AND SEAFOOD Grill,turning once.Brush with melted butter,margarine or oil To keep moist. Steaks Halibut 3/4 to 1 inch Medium to 8 to 15 minutes Salmon High Swordfish...

  • Page 45: Grill Recipe Suggestion

    Grill Recipe Suggestions continued BBQ SALMON TANGY SEAFOOD KABOBS BBQ the chops brushing with the marinade occasionally. Serve with 1 lb. Large shrimp, shelled & 2 large salmon steaks deveined mixed salad, dressed with 2 tbs. Oil vinaigrette flavored with fresh dill. ¾...

  • Page 46: Grill Recipe Suggestions

    Grill Recipe Suggestions continued In blender, process 1/3 c. water, Preheat grill. Combine cheese, Pound flank steak to ¼ inch condensed soup, milk, BBQ sauce, thickness or flatten chicken breasts. onion, soy sauce, 2 tsp. oil and the oregano, salt and pepper in a large Mix oil, lime juice and seasonings next 8 ingredients until smooth.

  • Page 47: Grill Recipe Suggestion

    Grill Recipe Suggestions continued CHICKEN TANDOORI STYLE Marinade ribs for 3 hours. Use TURKEY marinade for basting by adding 8 large chicken thighs or 12 lb. turkey drumsticks beer to it. Place pan under the ribs Beer basting sauce: and baste frequently. To cook ribs 1 c.

  • Page 48: Limited Warranty

    Limited Warranty LIMITED WARRANTY MODEL 720-0578 STAINLESS STEEL OUTDOOR GAS GRILL Nexgrill Industries, Inc. warrants to the original consumer purchaser of each Outdoor Gas Grill that when subject to normal residential use, it is free from defects in workmanship and materials for the periods specified below.

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