Ingersoll-Rand PD10E-X-X User Manual
Ingersoll-Rand PD10E-X-X User Manual

Ingersoll-Rand PD10E-X-X User Manual

Ingersoll-rand water pump user manual

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OPERATOR'S MANUAL
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump material
options.
637397 for air section repair (see page 6).
637396-XX for fluid section repair (see page 4). NOTE: This
kit also contains several air motor seals which will need to be
replaced.
637395-7 major air valve assembly (see page 7).
PUMP DATA
Models . . . . . . see Model Description Chart for "-XXX".
Pump Type . . . Non-Metallic Air Operated Double Diaphragm
Material . . . . . see Model Description Chart.
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20.41 lbs (9.26 kgs)
Maximum Air Inlet Pressure . . . . . . . . 120 p.s.i.g. (8.3 bar)
Maximum Material Inlet Pressure . . . 10 p.s.i.g. (0.69 bar)
Maximum Outlet Pressure . . . . . . . . . . 120 p.s.i.g. (8.3 bar)
Maximum Flow Rate (flooded inlet) . . . 53.0 g.p.m. (200.6 l.p.m.)
Displacement / Cycle @ 100 p.s.i.g. . . 0.226 gal. (0.86 lit.)
Maximum Particle Size . . . . . . . . . . . . 1/8" dia. (3.2 mm)
Maximum Temperature Limits (diaphragm / ball / seal material)
E.P.R. / EPDM . . . . . . . . . . . . . . . . -60
Hytrel . . . . . . . . . . . . . . . . . . . . . -20
Nitrile . . . . . . . . . . . . . . . . . . . . . . 10
Polypropylene . . . . . . . . . . . . . . 35
Santoprene . . . . . . . . . . . . . . . -40
T.F.E. Teflon . . . . . . . . . . . . . . . 40
Viton . . . . . . . . . . . . . . . . . . . . . -40
Dimensional Data . . . . . . . . . . . . . . . . see page 8
Mounting Dimension . . . . . 5.032" x 10.050" (127.8 mm x 255.3 mm)
Noise Level @ 70 p.s.i., 50 c.p.m. . . . . . 85.0 db(A)
The pump sound pressure levels published here have been updated to an Equivalent
Continuous Sound Level (LAeq) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP
S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, however,
certain combinations may not be recommended, consult a
representative or the factory if you have questions concerning
availability.
INGERSOLL RAND COMPANY LTD
P.O. BOX 151  ONE ARO CENTER  BRYAN, OHIO 43506-0151
(800) 276-4658
FAX (800) 266-7016
1" DIAPHRAGM PUMP
1:1 RATIO (CONDUCTIVE NON-METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
to 280
F (-51
to 138
C)
º
to 150
F (-29
to 66
C)
º
to 180
F (-12
to 82
C)
to 175
F (2
to 79
C)
to 225
F (-40
to 107
C)
to 225
F (4
to 107
C)
to 350
F (-40
to 170
C)
© 2009
CCN 15244940
PD10E-FES-PXX
PD10E-FES-PXX
MODEL DESCRIPTION CHART
Center Section Material
E - Conductive Polypropylene
Fluid Connection / Location
F - 1" A.N.S.I. / DIN Flange / End
Fluid Caps & Manifold Material
E - Conductive Polypropylene
Hardware Material
S - Stainless Steel
Seat Material
P - Polypropylene
Ball Material
A - Santoprene
T - T.F.E. (Te on)
C - Hytrel
V - Viton
G - Nitrile
Diaphragm Material
A - Santoprene
T - T.F.E. (Te on) / Santoprene
C - Hytrel
V - Viton
G - Nitrile
FLUID SECTION SERVICE KIT SELECTION
EXAMPLE: Model # PD10E-FES-PAA
Fluid Section Service Kit # 637396-AA
PD10E-X-X
RELEASED:
6-15-05
REVISED:
5-25-09
(REV. 03)
Figure 1
Figure 1
PD10 - F E
E
S - P X X
PD10E - FES - P X X
637396 -
X X
Ball
Diaphragm

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Summary of Contents for Ingersoll-Rand PD10E-X-X

  • Page 1 INCLUDING: OPERATION, INSTALLATION & MAINTENANCE 1:1 RATIO (CONDUCTIVE NON-METALLIC) It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference. SERVICE KITS Refer to Model Description Chart to match the pump material options.
  • Page 2: Operating And Safety Precautions

    = Hazards or unsafe practices which could result in severe personal injury, death or substantial property damage. = Hazards or unsafe practices which could result in minor personal injury, product or property damage. = Important installation, operation or maintenance information. PD10E-X-X (en)
  • Page 3: Installation

    Hytrel ® Santoprene is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. Lubriplate PD10E-X-X (en) Always flush the pump with a solvent compatible with  the material being pumped if the material being pumped is subject to “setting up” when not in use for a period of time.
  • Page 4 PARTS LIST / PD10E-X-X FLUID SECTION FLUID SECTION SERVICE KITS (637396-XX)  KITS INCLUDE: BALLS (see Ball Option, refer to -XX in Service Kit chart below), DIAPHRAGMS (see Diaphragm Option, refer to -XX in Service Kit chart below), and items 19, 33, 70, 1, 175 and 180 (listed below) plus 17 and 9276 Lubriplate FML-2 grease (page 6).
  • Page 5 PARTS LIST / PD10E-X-X FLUID SECTION VIEW OF TWO PIECE TEFLON DIAPHRAGM Santoprene Te on PD10E-X-X (en) FOR THE AIR MOTOR SECTION SEE PAGES 6 & 7 (6) Diaphragm washer, 25 - 30 ft lbs (33.9 - 40.7 Nm), lubri- (26) Screws, 10 - 12 ft lbs (13.6 - 16.3 Nm).
  • Page 6: Air Motor Section Service

    Install new (168) “O” rings and (169) seal - Note the lip direc- tion. Lubricate and replace (167). Reassemble remaining parts, replace (173 and 174) “O” rings. Page 6 of 8 PARTS LIST / PD10E-X-X AIR SECTION AIR MOTOR PARTS Part No. [Mtl]...
  • Page 7 Figure 3 PD10E-X-X (en) PARTS LIST / PD10E-X-X AIR SECTION Notch Insert screwdriver here to remove (233) adapter plate. MAJOR VALVE NOTE: DO NOT OVERTIGHTEN FASTENERS. Torque (105 and 134) screw to 35 - 40 in. lbs (4.0 - 4.5 Nm).
  • Page 8: Troubleshooting

    (349.8 mm) Inlet 8-1/32" (203.4 mm) 2-11/32" (59.4 mm) 1/2" (12.7 mm) 4-1/16" (103.0 mm) Figure 4 (407.0 mm) 6-31/32" (176.6 mm) 7/16" (11.1 mm) 10-1/16" (255.3 mm) 16-1/32" (407.3 mm) Air Inlet 1/4 - 18 N.P.T. PN 97999-1159 PD10E-X-X (en)

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