Table of Contents
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Questions, problems, missing parts?
Amerisun customer service department at 1-800-791-9458 or visit Amerisuninc.com and e-mail
support@amerisuninc.com. For engine related problems, questions and warranty service call the engine
manufacturer 1-877-274-2214.
WARNING! Read and follow all safety rules and instructions in this manual before attempting to operate this
machine. Failure to comply with these instructions may result in personal injury. Save these instructions. This
unit is equipped with an internal combustion engine and may spark resulting in fire or explosion if used near
combustible material or fluid. Only use when the engine's exhaust system is equipped with a spark arrester
meeting applicable local or state laws (if any). The spark arrester shall be maintained in effective working
order by operator.
TWO STAGE GAS SNOW THROWER
If you have questions or need technical support, call the
MODEL DB7659-22 and 24
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Table of Contents
Related Manuals for Power smart DB7659-22
Summary of Contents for Power smart DB7659-22
- Page 1 TWO STAGE GAS SNOW THROWER MODEL DB7659-22 and 24 Questions, problems, missing parts? If you have questions or need technical support, call the Amerisun customer service department at 1-800-791-9458 or visit Amerisuninc.com and e-mail support@amerisuninc.com. For engine related problems, questions and warranty service call the engine manufacturer 1-877-274-2214.
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Page 2: Table Of Contents
TABLE OF CONTENTS Safety............................... 2 Feature Identification ..........................6 Box Contents ............................7 Assembly ..............................7 Operation ..............................9 Operating Your Snow Thrower ....................... 11 Maintenance ............................12 Troubleshooting ............................21 Warranty ..............................23 DISCLAIMER The information contained within this manual is the latest information as of the publication date. All content and images are subject to change without notice. -
Page 3: Safety
SAFETY Preparation Thoroughly inspect the area where the This symbol points out important safety equipment is to be used. Remove all doormats, instructions which, if not followed, could newspapers, sleds, boards, wires and other endanger the personal safety and or foreign object, which could be tripped over or property of yourself and others. - Page 4 • Exercise caution to avoid slipping or falling, • Never fill containers inside a vehicle or on a truck or especially when operating in reverse. trailer bed with a plastic liner. Always place • Stay alert, watch what you are doing and use containers on the ground away from your vehicle common sense when operating your Snow Thrower.
- Page 5 • If the machine should start to vibrate abnormally, • Maintain or replace safety and instruction labels, as stop the engine, disconnect the spark plug wire and necessary. ground it against the engine.Inspect thoroughly for • Observe proper disposal laws and regulations for damage.
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Page 6: Safety Symbols
Safety Symbols This page depicts and describes safety symbols that may appear on this product. Read, understand and follow all instructions on the machine before attempting to assemble and operate. -
Page 7: Feature Identification
FEATURE IDENTIFICATION TECHNICAL SPECIFICATIONS Clearing Width: DB7659 22 and 24 inches Clearing Height: 16 inches 4 Forward and 2 Reverse Speeds Engine Displacement: 208 cc, 4 stroke A - Drive Control Handle E - Engine I - Snow/Ice Clean Out Tool B - Speed Control Lever F - Skid Shoe J - Chute Assembly... -
Page 8: Box Contents
A. Drive Control Handle Shave Plate (not shown) The Drive Control is used to engage and The Shave Plate maintains contact with disengage the drive wheels. Pull up on the Drive pavement as the snow thrower is propelled, Control handle to engage the wheels; release to allowing snow close to pavement's surface to be disengage. -
Page 9: Handle Assembly
secure with locknuts. Do not over-tighten the NOTICE: Do not bend or kink the control cables. screws. The cables should be routed under the handle assembly and not wrapped around the handle or knobs. The cables must move freely and not bind. 3. -
Page 10: Skid Shoe Installation And Adjustment
4. Place a spacer board on the ground underneath the auger shave plate between the skid shoes. The thickness of the board should be the same as the height above the ground you wish to raise the auger shave plate. The skid shoes should not touch the board. - Page 11 Auger and Drive Controls WARNING! DO NOT USE YOUR HANDS TO UNCLOG CHUTE. Stop the motor before removing debris. Use the supplied clean out tool to unclog the chute. Do not walk in front of your running Snow Thrower. Do not direct discharged snow towards bystanders.
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Page 12: Operating Your Snow Thrower
Chute Discharge Angle Adjustment WARNING! Always disengage the drive and auger control handles before making adjustments. Make sure the augers are stopped and the machine is not moving. The angle of the chute deflector controls the discharge distance of the snow. Raising the angle will increase the distance. -
Page 13: Clearing Snow
Clearing Snow Stopping Start the engine (see ENGINE manual) once your When finished using your Snow Thrower, Snow Thrower has been running outside for perform the following steps to shut it down. several minutes, it is now ready for use. Make 1. -
Page 14: Maintenance Schedule
Auger or Impeller Jams After each snow removal session, run the Snow Thrower for a few minutes to prevent the WARNING! The auger and impeller rotate at collector/impeller from freezing. Stop the engine, fast speeds which can cause harm or even wait for all revolving parts to stop completely, and amputation to a person's body parts. - Page 15 3. Slide up the slip cover to access the adjustment plate. 1. Turn off the engine and wait for all moving parts to come to a complete stop. Remove any remnants of the broken shear pin. It may be necessary to unscrew the nut from the broken shear pin and drive out the broken pin.
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Page 16: Drive Speed Control Cable Adjustment
Note: The upper cable end must be in the upper single center hole of the adjustment plate. Do not change the position of the upper cable. 5. Connect the upper cable to the control handle. 6. Start the engine and engage the drive control handle to test the operation of the drive engagement. - Page 17 Note: During operation the augers turn at a slower speed than the impeller, this is normal. The augers are used to chop and cut the snow and direct it into the impeller which is rotating at a high speed to throw the snow up and out of the chute.
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Page 18: Auger Belt Removal
(1 to 9). Only move the lower cable diagonally one hole at a time from its original position. Note: The upper cable end must be in the upper single center hole of the adjustment plate. Do not change the position of the upper cable. -
Page 19: Auger Belt Installation
6. Remove the belt from the drive pulley while 1 – Auger Brake pulling the right side of the auger housing 8. Remove the auger belt. away from the main frame just enough to Auger Belt Installation access the belt and auger pulley. WARNING! Entanglement Hazard - Before performing any service procedures, make sure the engine is off and remove the spark... -
Page 20: Auger Belt And Related Component Inspection
pulley while pulling the auger housing into WARNING! Ensure the belt cover is installed position with the main frame. and all safety guards are in place before the engine is started and at all times when the engine or machine are operating. 8. -
Page 21: Cleaning
Storage • Missing pieces • Cracks and tears WARNING! Never store your Snow Thrower • Burning for extended periods of time with fuel in the • Uneven wear patterns tank. Fuel stabilizer can be added to the fuel to • General damage extend its shelf life for storage. -
Page 22: Troubleshooting
TROUBLESHOOTING Problem Possible Causes Remedy WARNING - Before attempting to make any inspections, repairs or adjustments, stop the engine, wait for all moving parts to stop moving and carefully disconnect the engine spark plug wire. If tipping or turning the snow blower is required for any inspection or repair, first wait until the engine is cool to the touch and then drain the engine of all fuel and oil into suitable containers and store or dispose of in a proper manner. - Page 23 Drive System 1 Drive control cable loose, broken or binding 1 Repair or adjust drive control cable and adjust tension, see Auger and Drive Cable Adjustment 2 Drive belt loose or damaged 2 Check drive belt tension pulley for damage or incorrect tension, repair as necessary. Replace drive belt. No forward or reverse 3 Friction drive wheel is worn or damaged 3 Replace friction drive wheel...
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Page 24: Warranty
WARRANTY ONE YEAR WARRANTY ENGINE WARRANTY See the ENGINE manual included with this snow thrower for engine warranty information. For all engine related warranty issues contact LCT engine corporation - phone 1-877-274-2214. WARRANTY For one year from date of retail purchase within U.S.A., the manufacturer will, at its option, repair or replace, for the original purchaser, free of charge, any part or parts found to be defective in material or workmanship.