Champion Power Equipment 41331 Owner's Manual And Operating Instructions

Champion Power Equipment 41331 Owner's Manual And Operating Instructions

7000 peak watts / 6000 running watts portable generator

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41331
Rev 41331-20110330
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670 USA
Made in China
Owner's Manual and Operating Instructions
SAVE THESE INSTRUCTIONS
Important Safety
Instructions are included in
this manual
7000 Peak Watts / 6000 Running Watts
PORTABLE GENERATOR

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Summary of Contents for Champion Power Equipment 41331

  • Page 1 41331 Rev 41331-20110330 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China Owner’s Manual and Operating Instructions SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual 7000 Peak Watts / 6000 Running Watts...
  • Page 3: Table Of Contents

    Table of Contents Introduction ........1   Portable Power Generator ......1   Storage ........... 16   Accessories ..........1   Engine Storage ........16   This Booklet ..........1   Generator Storage ........16   Manual Conventions ......2  ...
  • Page 5: Introduction

    Champion Power Equipment manufactures Congratulations on your purchase of a and sells accessories designed to help you Champion Power Equipment generator. CPE get the most from your purchase. To find out designs and builds generators to strict more about our covers, power cables and specifications.
  • Page 6: Manual Conventions

    NOTE If you have questions regarding your generator, WARNING we can help. Please call our help line at 1-877- 338-0999. WARNING indicates a potentially hazardous could situation which, if not avoided, result in death or serious injury. Rev 41331-20110330 English...
  • Page 7: Safety Rules

    Maintain at least five feet of clearance from combustible materials. Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result. Keep hands and feet away from rotating parts. Rev 41331-20110330 English...
  • Page 8 DO NOT use the generator if: Disconnect the spark plug wire. Electrical output is lost When storing the generator: Equipment sparks, smokes or emits flames Store away from sparks, open flames, pilot lights, Equipment vibrates excessively heat and other sources of ignition. Rev 41331-20110330 English...
  • Page 9: Controls And Features

    (8) Battery – Used to start the engine. (4) Air Cleaner – Protects the engine by (9) Power Panel – See “Power Panel” filtering dust and debris from the intake air. (5) Recoil Starter – Used to start the engine Rev 41331-20110330 English...
  • Page 10: Power Panel

    Watts of power. Watts of power. (9) Ground Terminal – Consult an (6) 120/240 V 30 A Twist-Lock – electrician for local grounding regulations. protected by a 30 A push-to-reset circuit breaker on each 120 Volt leg of the Rev 41331-20110330 English...
  • Page 11: Parts Included

    Controls and Features Parts Included Your Model 41331 Gasoline Powered Generator ships with the following parts: Wheel Kit 10” Solid Wheel 2 pieces Vibration Mounts 2 pieces Handle Assembly 1 Set Support Leg 1 piece Handle Locking pins 2 pieces...
  • Page 12: Assembly

    3. Repeat step 2 for the black battery lead. 3. Slide the bolt through the mount point on the frame. 4. Fasten securely with the M10 nut. 5. Repeat steps 2-4 to attach the second wheel. Rev 41331-20110330 English...
  • Page 13: Install The Spark Arrester

    Allow approximately ¼ inch of space for fuel expansion. Place the generator on a flat, level 6. Screw on the fuel cap and wipe away any surface. spilled fuel. 2. Remove oil fill cap/dipstick to add oil. Rev 41331-20110330 English...
  • Page 14: Grounding

    (12 AWG minimum) copper wire between the generator ground terminal and a copper rod driven into the ground. We strongly recommend that you consult with a qualified electrician to ensure compliance with local electrical codes. Rev 41331-20110330 English...
  • Page 15: Operation

    DO NOT connect 50 Hz loads to the Surge suppressors come in single- or generator. multi-outlet styles. They’re designed to DO NOT overload the generator. protect against virtually all short- duration voltage fluctuations. Rev 41331-20110330 English...
  • Page 16: Stopping The Engine

    2. Total the running watts of these items. This is the amount of power you need to keep your items running. 3. Identify the highest starting wattage of all devices identified in step 1. Add this number to the number calculated in step Rev 41331-20110330 English...
  • Page 17: Wattage Reference Chart

    Battery Charger 12V DC Installation instructions are also Heating/Cooling available in the Technical Bulletin area Air Conditioner 12000 BTU 1700 2500 of the Champion Power Equipment internet site. Furnace Fan 1/3 HP 1200 2000 The part number and recommended Home Appliances...
  • Page 18: Maintenance

    Remove the oil drain plug with a 15 mm 3. Remove the spark arrester screen. socket and extension. Rev 41331-20110330 English...
  • Page 19: Cleaning

    Contact our help line at 1-877-338-0999 to and debris from the generator. locate the nearest Champion Power Inspect all air vents and cooling slots to Equipment certified service dealer for your ensure that they are clean and unobstructed. generator or engine maintenance needs. Rev 41331-20110330 English...
  • Page 20: Storage

    4. Add a fuel stabilizer into the fuel tank. 5. Change the oil. 6. Remove the spark plug and pour about ½ ounce of oil into the cylinder. Crank the engine slowly to distribute the oil and lubricate the cylinder. 7. Reattach the spark plug. Rev 41331-20110330 English...
  • Page 21: Specifications

    Intake 0.13-0.17mm (0.005 – 0.007 in.) Fuel capacity is 6.5 gallons (25 L). Use Exhaust 0.18-0.22mm (0.007 – 0.009 in.) regular unleaded gasoline with a minimum octane rating of 85. Oil capacity is 1.16 qt (1.1 L). Rev 41331-20110330 English...
  • Page 22: Parts Diagram

    Specifications Parts Diagram Rev 41331-20110330 English...
  • Page 23: Parts List

    GB93 8 Lock Washer ø8 GB5789 M8×35 Flange Bolt M8×35 ST05FD-1151400-1 Motor Mount, II ST05FD-1151300-1 Motor Mount, I GB6177 M8 Nut M8 GB6182 M10 Nut M10 GB6177 M10 Nut M10 Frame ST05FD-0155-5 ST160F-1070001 Clip ST188FD-1160307-CARB Air Cleaner Hose Rev 41331-20110330 English...
  • Page 24 Handle Cover ST168FD-1750002-C6 Battery Wire, Positive ST168FD-1750002-C7 Battery Wire, Negative ST05FD-03011112 Jacket GB62 M6 Nut M6 ST05FD-03021111 Battery Setting Plate FM12180 Battery ST05FD-03021104 Bolt M6 ST05FD-03021110 Battery Guard GB5789 M8X50 Flange Bolt M8×50 GB5789 M8X25 Flange Bolt M8×25 Rev 41331-20110330 English...
  • Page 25 Washer ø10 GB5782 M10×125 Bolt M10×125 ST02FD-1152010-5 Grounding Wire GB97.1 6 Washer ø6 GB93 6 Lock Washer ø6 ST188FD-1100106-G Cover 509.070018.00 Insulator comp GB97.1 5 Washer φ5 ST05FD-1152007-5 Flange bolt M5×214 GB6175 M5 Nut M5 ST168F-1070006A Fuel filter Rev 41331-20110330 English...
  • Page 26: Wiring Diagram

    Specifications Wiring Diagram Rev 41331-20110330 English...
  • Page 27: Troubleshooting

    Contact the help line. Generator gallops Engine governor defective Contact the help line Repeated circuit breaker tripping Overload Review load and adjust. See “Power Management” Faulty cords or device Check for damaged, bare or frayed wires. Replace defective device Rev 41331-20110330 English...
  • Page 28: Warranty

    Warranty Qualifications Other Exclusions Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty This warranty excludes: Registration Card and a copy of your sales receipt Cosmetic defects such as paint, decals, etc.
  • Page 29 The California Air Resources Board (CARB) and the United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
  • Page 30 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. Emission Control System Warranty (ECS Warranty) for 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines): 1.
  • Page 31 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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