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Summary of Contents for Champion Power Equipment 42431
- Page 1 42431 Rev 42431-20090227 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China Owner’s Manual and Operating Instructions SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual 1500 Peak Watts / 1200 Running Watts...
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Page 3: Table Of Contents
Table of Contents Introduction ........1 Storage ........... 14 Portable Power Generator ......1 Engine Storage ........14 Accessories ..........1 Generator Storage ........14 This Booklet ..........1 Specifications ......... 15 Manual Conventions ...... -
Page 5: Introduction
Champion Power Equipment manufactures Congratulations on your purchase of a and sells accessories designed to help you Champion Power Equipment generator. CPE get the most from your purchase. To find out designs and builds generators to strict more about our covers, power cables and specifications. -
Page 6: Manual Conventions
NOTE If you have questions regarding your generator, WARNING we can help. Please call our help line at 1-877- 338-0999. WARNING indicates a potentially hazardous could situation which, if not avoided, result in death or serious injury. Rev 42431-20090227... -
Page 7: Safety Rules
Maintain at least three feet of clearance on all sides to ensure adequate cooling. Rotating parts can entangle hands, feet, hair, Maintain at least five feet of clearance from clothing and/or accessories. combustible materials. Traumatic amputation or severe laceration can result. Rev 42431-20090227... - Page 8 DO NOT allow any material to block the cooling slots. If connected devices overheat, turn them off and disconnect them from the generator. DO NOT use the generator if: Electrical output is lost Equipment sparks, smokes or emits flames Equipment vibrates excessively Rev 42431-20090227...
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Page 9: Controls And Features
(4) Air Cleaner – Protects the engine by (8) Oil Filler Cap – Check and fill engine filtering dust and debris from the intake air. oil level. (5) Recoil Starter – Used to start the (9) Power Panel – See “Power Panel” engine Rev 42431-20090227... -
Page 10: Power Panel
(3) 120 V 20 A Receptacle – This receptacle powers 120 Volt AC, single phase, 60 Hz loads requiring up to 1200 Watts of power. Protected by a 10 A circuit breaker. Rev 42431-20090227... -
Page 11: Parts Included
Controls and Features Parts Included Your 42431 Gasoline Powered Generator ships with the following parts: Spark Arrester Kit Spark Arrester 1 piece Cover Plate 1 piece Screws, Lock Washers 2 pieces Oil Funnel 1 piece Spark Plug Socket 1 piece... -
Page 12: Assembly
Maintenance section for recommended arrester kit. service intervals. NOTE The generator rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing. Rev 42431-20090227... -
Page 13: Add Fuel
DO NOT fill fuel tank indoors. DO NOT fill fuel tank when the engine is running or hot. DO NOT overfill the fuel tank. DO NOT light cigarettes or smoke when filling the fuel tank. Rev 42431-20090227... -
Page 14: Operation
Turn off and unplug all electrical loads. Surge suppressors come in single- or Never start or stop the generator with multi-outlet styles. They’re designed to electrical devices plugged in or turned protect against virtually all short- duration voltage fluctuations. Rev 42431-20090227... -
Page 15: Do Not Overload Generator
6. Allow the engine to stabilize. Hand Drill 1/2" 1000 1000 7. Repeat steps 5-6 for each additional Lawn Mower 1200 1800 item. Paint Sprayer 1200 Table Saw 2000 2000 NOTE Never exceed the generator capacity when adding loads. Rev 42431-20090227... -
Page 16: Maintenance
Remove the oil drain plug with a 12 mm socket and extension. 2. Allow the oil to drain completely. 3. Replace the drain plug. 4. Remove oil fill cap/dipstick to add oil. 5. Add 0.42 qt (0.4 L) of oil and replace oil fill cap/dipstick. Rev 42431-20090227... -
Page 17: Spark Arrester
Use an air compressor (25 PSI) to clear dirt locate the nearest Champion Power and debris from the generator. Equipment certified service dealer for your Inspect all air vents and cooling slots to generator or engine maintenance needs. ensure that they are clean and unobstructed. Rev 42431-20090227... -
Page 18: Storage
4. Store the unit in a clean, dry area out of instructions in the Maintenance section. direct sunlight. 3. Drain all fuel completely from the fuel line and carburetor to prevent gum from forming. 4. Add a fuel stabilizer into the fuel tank. Rev 42431-20090227... -
Page 19: Specifications
Fuel capacity is 1.2 US gallons (4.5 L). Use Intake 0.13-0.17mm (0.005 – 0.007 in.) regular unleaded gasoline with a minimum Exhaust 0.18-0.22mm (0.007 – 0.009 in.) octane rating of 85. Oil capacity is 0.42 qt (0.4 L). Rev 42431-20090227... -
Page 20: Parts Diagram
Specifications Parts Diagram Rev 42431-20090227... -
Page 21: Parts List
Nut M8 ST168FD-1160400 Fuel Cock ST154FD-1070300 Fuel Meter Assembly ST154FD-1070200 Fuel Filter ST168FD-1160200 Fuel Tank Cap GB5789-FB6-20 Flange Bolt M6×20 ST02FD-04100014 Washer ø6.5 ST168FD-1163000 Tank Grommet ST152FD-1070006 Clip ST154FD-1070002 Fuel Hose ST188FD-1070006A Clip ST154FD-1070100 Fuel Tank ST154FD-2001000-D Frame Rev 42431-20090227... - Page 22 Specifications Item Part Number Description ST154FD-2001002-D Fuel Tank Wing ST154FD-3000005 Alternator Front Frame GB5789-FB8-20 Flange Bolt M8×20 ST154FD-3001000 Rotor Comp ST154FD-3000006 Stator Cover ST154FD-3002000 Stator Assembly ST154FD-3000007 Alternator Center Screw M8×170 GB819-85-S5-10 Screw M5×10 Rev 42431-20090227...
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Page 23: Wiring Diagram
Specifications Wiring Diagram Rev 42431-20090227... -
Page 24: Troubleshooting
Contact the help line. Generator gallops Engine governor defective Contact the help line Repeated circuit breaker tripping Overload Review load and adjust. See “Power Management” Faulty cords or device Check for damaged, bare or frayed wires. Replace defective device Rev 42431-20090227... -
Page 25: Warranty
This warranty excludes: Cosmetic defects such as paint, decals, etc. Warranty Qualifications Wear items such as filter elements, o-rings, etc. Champion Power Equipment (CPE) will register Accessory parts such as starting batteries, and this warranty upon receipt of your Warranty storage covers. - Page 26 The California Air Resources Board (CARB) and the United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The California Air Resources Board, US EPA AND CPE are pleased to explain the Federal and California Emission Control Systems Warranty on your 2009 small off-road engine.
- Page 27 ECS Warranty. g. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted emission-related parts sufficient to meet the expected demand for such emission-related parts. Rev 42431-20090227...
- Page 28 Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used.
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Page 29: Notes
Notes Notes Rev 42431-20090227...
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