Table of Contents
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6800 Starting Watts / 5500 Rated Watts
Recoil Start
PORTABLE GENERATOR
SAVE THESE INSTRUCTIONS
Important Safety Instructions
are included in this manual.
OWNER'S MANUAL & OPERATING INSTRUCTIONS
FPO Image
warranty_badges.pdf
1
8/18/11
10:45 AM
MADE IN CHINA
REV 41135-20140115
MODEL NUMBER
41135
www.championpowerequipment.com
10006 Santa Fe Springs Road
Santa Fe Springs CA 90670
USA / 1-877-338-0999
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Table of Contents
Related Manuals for Champion Power Equipment 41135
Summary of Contents for Champion Power Equipment 41135
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Page 1: Recoil Start
6800 Starting Watts / 5500 Rated Watts Recoil Start PORTABLE GENERATOR MODEL NUMBER 41135 10006 Santa Fe Springs Road SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670 Important Safety Instructions USA / 1-877-338-0999 MADE IN CHINA are included in this manual. REV 41135-20140115 www.championpowerequipment.com... - Page 2 AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods.
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Page 3: Table Of Contents
41135 6800 Starting Watts / 5500 Rated Watts Recoil Start PORTABLE GENERATOR TABLE OF CONTENTS Introduction ...... -
Page 4: Introduction
Introduction Accessories Congratulations on your purchase of a Champion Champion Power Equipment manufactures and sells Power Equipment generator. CPE designs and builds accessories designed to help you get the most from your generators to strict specifications. With proper use and purchase. -
Page 5: Manual Conventions
Please call our help line at 1-877-338-0999 situation which, if not avoided, could result in death or serious injury. CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. REV 41135-20140115... -
Page 6: Safety Rules
Inform your electricity provider immediately if you or anyone in your household depends on electrical equipment to live. Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency. REV 41135-20140115... - Page 7 – Electrical output is lost – Equipment sparks, smokes or emits flames A spark arrestor may be required. The operator – Equipment vibrates excessively should contact local fire agencies for laws or regulations relating to fire prevention requirements. REV 41135-20140115...
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Page 8: Controls And Features
Fuel Valve – Turn this valve to the “ON” position to Power Panel – See “Power Panel” section. supply fuel to the engine. Handle Air Cleaner – Protects the engine by filtering dust and debris from the intake air. REV 41135-20140115... -
Page 9: Power Panel
Voltmeter – Used to display alternator output grounding regulations. voltage. 120/240V AC, 30 Amp Twist-Lock Receptacle (NEMA L14-30R) – May be used to supply electrical power for the operation of 120 and/or 240 Volt AC, 30 Amp, single phase 60 Hz electrical loads. REV 41135-20140115... -
Page 10: Parts Included
41135 ENGLISH CONTROLS AND FEATURES Parts Included Your 41135 Gasoline Powered Generator ships with the following parts: Wheel Kit – 8 in. Wheel ...... -
Page 11: Assembly
2. Slide the M10x105 wheel bolt through the washer, sleeve and wheel. 3. Slide the bolt through the mount point on the frame. 4. Fasten securely with the M10 nut. 5. Repeat steps 2-4 to attach the second wheel. REV 41135-20140115... -
Page 12: Add Engine Oil
2. Remove oil fill cap/dipstick to add oil. 3. Add 1.2 qt. (1.1 L) of oil and replace oil fill cap/ dipstick. DO NOT OVERFILL. 4. Check engine oil level daily and add as needed. REV 41135-20140115... -
Page 13: Add Fuel
We strongly recommend that you consult with a qualified fuel tank. electrician to ensure compliance with local electrical codes. WARNING Pouring fuel too fast through the fuel screen may result in blow back of fuel at the operator while filling. REV 41135-20140115... -
Page 14: Operation
During operation the muffler and exhaust fumes produced will become hot. If adequate cooling and breathing space are not supplied, or if the generator is blocked or contained, temperatures can become extremely heated and may lead to fire. REV 41135-20140115... -
Page 15: Starting The Engine
Engine Switch are in the “OFF” position when the engine is not in use. NOTE If the engine will not be used for a period of two (2) weeks or longer, please see the Storage section for proper engine and fuel storage. REV 41135-20140115... -
Page 16: Do Not Overload Generator
To alleviate high altitude issues other than the natural calculated in step 2. Surge wattage is the extra power loss, Champion Power Equipment can provide a burst of power needed to start some electric driven high altitude carburetor main jet. The alternative main equipment. -
Page 17: Maintenance And Storage
6. Dispose of used oil at an approved waste 5. Squeeze in a clean, absorbent cloth to remove all management facility. excess oil. 6. Place the filter in the assembly. 7. Reattach the air filter cover and snap in place. REV 41135-20140115... -
Page 18: Spark Arrester
Contact our helpline at 1-877-338-0999 to locate the NOTE nearest Champion Power Equipment certified service dealer for your generator or engine maintenance needs. Federal and local laws and administrative requirements indicate when and where spark Every 8 hours or daily arresters are required. -
Page 19: Generator Maintenance
9. Remove the spark plug and pour about 1⁄2 ounce (14.8 mL) of oil into the cylinder. Crank the engine slowly to distribute the oil and lubricate the cylinder. 10. Reattach the spark plug. 11. Store the unit in a clean, dry place out of direct sunlight. REV 41135-20140115... -
Page 20: Specifications
... . . 5.9 gallons (22.4 L) Your Champion Power Equipment product is designed – Gross Weight .... -
Page 21: Wiring Diagram
41135 ENGLISH SPECIFICATIONS Wiring Diagram REV 41135-20140115... -
Page 22: Parts Diagram
41135 ENGLISH SPECIFICATIONS Parts Diagram REV 41135-20140115... -
Page 23: Parts List
100 1.823.0514 Screw M5×14 1.5783.0516 Bolt M5×16 101 5.1800.000 Rectifier 122.190400.00 Terminal Block Bolt And Washer Assembly 1.16674.0516 Flange Bolt M5×16 102 1.9074.1.0538.2 M5×38 152.190200.04 AVR (5KW CPE) 103 152.210003.04 Grommet 152.190002.00 End Housing 104 152.210002.08 Control Box REV 41135-20140115... -
Page 24: Engine Parts Diagram
41135 ENGLISH SPECIFICATIONS Engine Parts Diagram REV 41135-20140115... -
Page 25: Engine Parts List
Air Guide, Upper 46.030009.00 Gasket, Cylinder Head 46.131017.21 Standard Main Jet 46.080400.00 Air Guide, Lower 46.131017.21.01 Altitude Main Jet 46.010100.00 Cylinder Head 106 46.091000.03 Air Cleaner Assembly 2.01.006 Stud Bolt (M8×35) 107 46.061000.00 Recoil Assembly 2.15.002 (F6RTC) Spark Plug (F6RTC) REV 41135-20140115... -
Page 26: Troubleshooting
Review load and adjust. See “Power Management” Faulty cords or device Check for damaged, bare or frayed wires. Replace defective device For further technical support: Technical Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com REV 41135-20140115... -
Page 27: Warranty
Warranty Qualifications Other Exclusions Champion Power Equipment (CPE) will register this This warranty excludes: warranty upon receipt of your Warranty Registration Card – Cosmetic defects such as paint, decals, etc. - Page 28 The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
- Page 29 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
- Page 30 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.
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