Champion Power Equipment 41351 Owner's Manual And Operating Instructions

Champion Power Equipment 41351 Owner's Manual And Operating Instructions

7800 starting watts/6500 maximum watts portable generator

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41351
Rev 41351-20091106
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670 USA
Made in China
Owner's Manual and Operating Instructions
7800 Starting Watts/6500 Maximum Watts
PORTABLE GENERATOR

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Summary of Contents for Champion Power Equipment 41351

  • Page 1 41351 Rev 41351-20091106 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China Owner’s Manual and Operating Instructions 7800 Starting Watts/6500 Maximum Watts PORTABLE GENERATOR...
  • Page 3: Table Of Contents

    Table of Contents Introduction ........1 Storage ........... 16     Portable Power Generator ......1 Engine Storage ........16     Accessories ..........1 Generator Storage ........16     This Booklet ..........1 Specifications ......... 17     Manual Conventions ......
  • Page 5: Introduction

    Champion Power Equipment manufactures Congratulations on your purchase of a and sells accessories designed to help you Champion Power Equipment generator. CPE get the most from your purchase. To find out designs and builds generators to strict more about our covers, power cables and specifications.
  • Page 6: Manual Conventions

    NOTE If you have questions regarding your generator, WARNING we can help. Please call our help line at 1-877- 338-0999. WARNING indicates a potentially hazardous could situation which, if not avoided, result in death or serious injury. Rev 41351-20091106...
  • Page 7: Safety Rules

    Maintain at least three feet of clearance on all sides to ensure adequate cooling. DANGER Maintain at least five feet of clearance from combustible materials. Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result. Rev 41351-20091106...
  • Page 8 DO NOT allow any material to block the cooling slots. If connected devices overheat, turn them off and disconnect them from the generator. DO NOT use the generator if: Electrical output is lost Equipment sparks, smokes or emits flames Equipment vibrates excessively Rev 41351-20091106...
  • Page 9: Controls And Features

    (4) Air Cleaner – Protects the engine by (8) Battery – Used to start the engine. filtering dust and debris from the intake air. (9) Power Panel – See “Power Panel” (5) Recoil Starter – Used to start the engine Rev 41351-20091106...
  • Page 10: Power Panel

    (4) 120 V 30 A Twist-Lock –This loads requiring up to 2400 Watts of power. receptacle powers 120 Volt AC, 60 Hz, single phase loads requiring up to 3600 watts of (7) Ground Terminal – Consult an power. electrician for local grounding regulations. Rev 41351-20091106...
  • Page 11: Parts Included

    Controls and Features Parts Included Your 41351 Gasoline Powered Generator ships with the following parts: Wheel Kit 10” Solid Wheel 2 piece Axle Assembly 2 sets Support Leg 1 piece Vibration Mounts 2 piece Support Leg Hardware 1 set Battery Hardware...
  • Page 12: Assembly

    2. Slide the M10x120 wheel bolt through the washer, sleeve and wheel. 3. Slide the bolt through the mount point on the frame. 4. Fasten securely with the 10mm nut. 5. Repeat steps 2-4 to attach the second wheel. Rev 41351-20091106...
  • Page 13: Add Engine Oil

    DO NOT fill fuel tank when the engine is running or hot. Check oil often during the break-in period. Refer DO NOT overfill the fuel tank. to the Maintenance section for recommended DO NOT light cigarettes or smoke when filling the service intervals. fuel tank. Rev 41351-20091106...
  • Page 14: Grounding

    (12 AWG minimum) copper wire between the generator ground terminal and a copper rod driven into the ground. We strongly recommend that you consult with a qualified electrician to ensure compliance with local electrical codes. Rev 41351-20091106...
  • Page 15: Operation

    DO NOT connect 50 Hz loads to the surge suppressors on the outlets feeding generator. your sensitive equipment. DO NOT overload the generator. Surge suppressors come in single- or multi-outlet styles. They’re designed to protect against virtually all short- duration voltage fluctuations. Rev 41351-20091106...
  • Page 16: Stopping The Engine

    NOTE 2. Surge wattage is the extra burst of power needed to start some electric Champion Power Equipment recommends limiting driven equipment. Following the steps operation at the maximum rated wattage to 30 listed under “Power Management” will minutes.
  • Page 17: Wattage Reference Chart

    Job Site Belt Sander 3" 1000 1500 Bench Grinder 6" 1500 Circular Saw 1500 1500 Compressor 1 1/2 HP 2500 2500 Edge Trimmer Hand Drill 1/2" 1000 1000 Lawn Mower 1200 1800 Paint Sprayer 1200 Table Saw 2000 2000 Rev 41351-20091106...
  • Page 18: Maintenance

    Remove the oil drain plug with a 15 mm socket and extension. 2. Allow the oil to drain completely. 3. Replace the drain plug. 4. Remove oil fill cap/dipstick to add oil. 5. Add 1.16 qt (1.1 L) of oil and replace oil fill cap/dipstick. Rev 41351-20091106...
  • Page 19: Air Filter

    Use an air compressor (25 PSI) to clear dirt locate the nearest Champion Power and debris from the generator. Equipment certified service dealer for your Inspect all air vents and cooling slots to generator or engine maintenance needs. ensure that they are clean and unobstructed. Rev 41351-20091106...
  • Page 20: Storage

    Maintenance section. 5. Store in a clean, dry place out of direct 3. Drain all fuel completely from the fuel sunlight. line and carburetor to prevent gum from forming. 4. Add a fuel stabilizer into the fuel tank. Rev 41351-20091106...
  • Page 21: Specifications

    Intake 0.13-0.17mm (0.005 – 0.007 in.) Fuel Exhaust 0.18-0.22mm (0.007 – 0.009 in.) Fuel capacity is 6.5 US gallons (25 L). Use regular unleaded gasoline with a minimum octane rating of 85. Oil capacity is 1.16 qt (1.1 L). Rev 41351-20091106...
  • Page 22: Parts Diagram

    Specifications Parts Diagram Rev 41351-20091106...
  • Page 23: Parts List

    GB5789 M8×20 Flange Bolt M8×20 ST188FD-1731000A Muffler ST188FD-1732200-A Muffler outer protector ST188FD-1180121 Spark arrester assembly ST188FD-1100010-88 Spark arrester cover GB818 M5X14 Flange Bolt M5×14 ST188FD-1730100 Muffler gasket GB16674 M8×25 Flange Bolt M8×25 ST188FD-1730001-G Exhaust pipe ST188FD-1100001-G Muffler gasket Rev 41351-20091106...
  • Page 24 Nut M5 GB5789 M8×45 Flange Bolt M8×45 28.001 Battery guard(B) ST168FD-1750002-C6 Battery red wire ST168FD-1750002-C7 Battery black wire ST05FD-03011112 Jacket GB5789 M8×25 Flange Bolt M8×25 ST188FD-1743002-C Vibration mount ST05FD-03020301-84 Support leg GB5789 M8×16 Flange Bolt M8×16 OVO2-00000000 Transition Rev 41351-20091106...
  • Page 25: Wiring Diagram

    Specifications Wiring Diagram Rev 41351-20091106...
  • Page 26: Troubleshooting

    Contact the help line. Generator gallops Engine governor defective Contact the help line Repeated circuit breaker tripping Overload Review load and adjust. See “Power Management” Faulty cords or device Check for damaged, bare or frayed wires. Replace defective device Rev 41351-20091106...
  • Page 27: Warranty

    Wear items such as filter elements, o-rings, etc. Warranty Qualifications Accessory parts such as starting batteries, and Champion Power Equipment (CPE) will register storage covers. Failures to due acts of God and other force this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt majeure events beyond the manufacturer’s...
  • Page 28: Notes

    Notes Notes Rev 41351-20091106...

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