Champion Power Equipment 40011 Owner's Manual And Operating Instructions

Champion Power Equipment 40011 Owner's Manual And Operating Instructions

6800 peak watts / 5500 running watts portable generator

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40011
Rev 40011-20070427
Owner's Manual and Operating Instructions
6800 Peak Watts / 5500 Running Watts
PORTABLE GENERATOR

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Summary of Contents for Champion Power Equipment 40011

  • Page 1 40011 Rev 40011-20070427 Owner’s Manual and Operating Instructions 6800 Peak Watts / 5500 Running Watts PORTABLE GENERATOR...
  • Page 3: Table Of Contents

    Table of Contents Introduction ........1 Storage ........... 14 Portable Power Generator ......1 Engine Storage ........14 Accessories..........1 Generator Storage........14 This Booklet ..........1 Specifications ......... 15 Manual Conventions ......2 Engine Specifications......15 Safety Rules ........3 Generator Specifications......15 Controls and Features.......
  • Page 5: Introduction

    Champion Power Equipment manufactures Congratulations on your purchase of a and sells accessories designed to help you Champion Power Equipment generator. CPE get the most from your purchase. To find out designs and builds generators to strict more about our covers, power cables and specifications.
  • Page 6: Manual Conventions

    NOTE If you have questions regarding your generator, WARNING we can help. Please call our help line at 1-877- 338-0999. WARNING indicates a potentially hazardous could situation which, if not avoided, result in death or serious injury. Rev 40011-20070427...
  • Page 7: Safety Rules

    Traumatic amputation or severe laceration can result. Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught. Rev 40011-20070427...
  • Page 8 DO NOT allow any material to block the cooling slots. If connected devices overheat, turn them off and disconnect them from the generator. DO NOT use the generator if: Electrical output is lost Equipment sparks, smokes or emits flames Equipment vibrates excessively Rev 40011-20070427...
  • Page 9: Controls And Features

    Air Cleaner (4) – Protects the engine by Oil Filler Cap (8) – Check and fill engine filtering dust and debris from the intake air. oil level. Recoil Starter (5) – Used to start the Power Panel (9) – See “Power Panel” engine Rev 40011-20070427...
  • Page 10: Power Panel

    20 A 0r 2400 Watts of power. phase loads requiring up to 25 Amps or 3000 watts of power. Ground Terminal (7) – Consult an 120/240 V 30 A Twist-Lock (5) – electrician for local grounding regulations. protected by a 25 A push-to-reset circuit Rev 40011-20070427...
  • Page 11: Parts Included

    Controls and Features Parts Included Your 40011 Gasoline Powered Generator ships with the following parts: Wheel Kit Axle 1 piece 10” Solid Wheel 2 pieces Vibration Mounts 2 pieces Handle Assembly 1 set Support Leg 1 piece Bolt Kit Wheel Retaining Pins...
  • Page 12: Assembly

    4. Check engine oil level daily and add as 4. Install the cotter pin through the hole on needed. the end of the axle. 5. Carefully bend the legs of the cotter pin back around the axle. 6. Repeat steps 3-6 to attach the second wheel. Rev 40011-20070427...
  • Page 13: Add Fuel

    DO NOT fill fuel tank indoors. DO NOT fill fuel tank when the engine is running or hot. DO NOT overfill the fuel tank. DO NOT light cigarettes or smoke when filling the fuel tank. Rev 40011-20070427...
  • Page 14: Operation

    Surge suppressors come in single- or electrical devices plugged in or turned multi-outlet styles. They’re designed to protect against virtually all short- 2. Let the generator run at no-load for duration voltage fluctuations. several minutes to stabilize internal Rev 40011-20070427...
  • Page 15: Do Not Overload Generator

    Compressor 1 1/2 HP 2500 2500 7. Repeat steps 5-6 for each additional Edge Trimmer item. Hand Drill 1/2" 1000 1000 Lawn Mower 1200 1800 NOTE Paint Sprayer 1200 Table Saw 2000 2000 Never exceed the generator capacity when adding loads. Rev 40011-20070427...
  • Page 16: Maintenance

    Remove the oil drain plug with a 15 mm socket and extension. 2. Allow the oil to drain completely. 3. Replace the drain plug. 4. Remove oil fill cap/dipstick to add oil. 5. Add 1.16 qt (1.1 L) of oil and replace oil fill cap/dipstick. Rev 40011-20070427...
  • Page 17: Spark Arrester

    Use an air compressor (25 PSI) to clear dirt locate the nearest Champion Power and debris from the generator. Equipment certified service dealer for your Inspect all air vents and cooling slots to generator or engine maintenance needs. ensure that they are clean and unobstructed. Rev 40011-20070427...
  • Page 18: Storage

    Maintenance section. 5. Store in a clean, dry place out of direct 3. Drain all fuel completely from the fuel sunlight. line and carburetor to prevent gum from forming. 4. Add a fuel stabilizer into the fuel tank. Rev 40011-20070427...
  • Page 19: Specifications

    Intake 0.13-0.17mm (0.005 – 0.007 in.) Fuel Exhaust 0.18-0.22mm (0.007 – 0.009 in.) Fuel capacity is 6.5 US gallons (24 L). Use regular unleaded gasoline with a minimum octane rating of 85. Oil capacity is 1.16 qt (1.1 L). Rev 40011-20070427...
  • Page 20: Parts Diagram

    Specifications Parts Diagram Rev 40011-20070427...
  • Page 21: Parts List

    Fuel Tank Wing ST160F-1070001-1 Clip ST188FD-1160002-CPE Fuel Tube ST168FD-1160400 Fuel Cock ST188FD-1160001 Fuel Tank ST168F-1160500 Fuel Filter ST168FD-1160200 Fuel Tank Cap GB819-85 Screw M5×6 ST168FD-1160100 Fuel Meter Assembly GB5789-86 Bolt M6×25 GB5287-86 Washer Φ6 ST168FD-1163000 Tank Rubber ST188FD-1131001 Rubber Tube Rev 40011-20070427...
  • Page 22 Brush Assembly Cover Board ST182FD-1151100-B Handle GB5789-86 Flange Bolt M8×45 2630 Trigital Meter Axle (27.28In) ST182FD-1152200-A 8” Wheel (Solid) ST188FD-1744002-T GB97.1-85 Flat Washer GB896-86-12 Cotter Pin GB5789-86 Flange Bolt M8×16 ST182FD-1743001-O Support Leg ST188FD-1743002-C Vibration Mount GB5789-86 Flange Bolt M8×32 Rev 40011-20070427...
  • Page 23: Wiring Diagram

    Specifications Wiring Diagram Rev 40011-20070427...
  • Page 24: Troubleshooting

    Contact the help line. Generator gallops Engine governor defective Contact the help line Repeated circuit breaker tripping Overload Review load and adjust. See “Power Management” Faulty cords or device Check for damaged, bare or frayed wires. Replace defective device Rev 40011-20070427...
  • Page 25: Warranty

    Warranty Qualifications Champion Power Equipment (CPE) will Installation, Use and register this warranty upon receipt of your Maintenance Warranty Registration Card and a copy of...
  • Page 26: Contact Information

    Contact Information Address Champion Power Equipment, Inc. Customer Service 10006 Santa Fe Springs Rd. Santa Fe Springs, CA 90670 Customer Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 Fax no.: 1-562-236-9429...
  • Page 27 The California Air Resources Board (CARB) and the United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The California Air Resources Board, US EPA AND CPE are pleased to explain the Federal and California Emission Control Systems Warranty on your 2005 and later, small off-road engine.
  • Page 28 Any CPE Authorized and approved emission-related replacement part may be used in the performance of any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not reduce CPE’s warranty obligation. Rev 40011-20070427...
  • Page 29 Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used.
  • Page 30: Notes

    Notes Notes Rev 40011-20070427...
  • Page 32 1-877-338-0999 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China © 2007 Champion Power Equipment, Inc.

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