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46516
Rev 46516-20100426
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670 USA
Made in China
www.championpowerequipment.com
Owner's Manual and Operating Instructions
SAVE THESE INSTRUCTIONS
Important Safety
Instructions are included in
this manual
4000 Peak Watts / 3500 Running Watts
PORTABLE GENERATOR
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Summary of Contents for Champion Power Equipment PORTABLE GENERATOR
- Page 1 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China www.championpowerequipment.com Owner’s Manual and Operating Instructions SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual 4000 Peak Watts / 3500 Running Watts PORTABLE GENERATOR...
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Page 3: Table Of Contents
Table of Contents Introduction ........1 Storage ........... 16 Portable Power Generator ......1 Engine Storage ........16 Accessories ..........1 Generator Storage ........16 This Booklet ..........1 Specifications ......... 17 Manual Conventions ...... -
Page 5: Introduction
Champion Power Equipment manufactures Congratulations on your purchase of a and sells accessories designed to help you Champion Power Equipment generator. CPE get the most from your purchase. To find out designs and builds generators to strict more about our covers, power cables and specifications. -
Page 6: Manual Conventions
Manual Conventions CAUTION Manual Conventions CAUTION indicates a potentially hazardous This manual uses the following symbols to situation which, if not avoided, result in help differentiate between different kinds of minor or moderate injury. information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. -
Page 7: Safety Rules
Safety Rules Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Safety Rules Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught. WARNING DANGER Read this manual thoroughly before operating your generator. - Page 8 Safety Rules DANGER WARNING Fuel and fuel vapors are highly flammable and Rapid retraction of the starter cord will pull hand extremely explosive. and arm towards the engine faster than you can let go. Fire or explosion can cause severe burns or death.
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Page 9: Controls And Features
Controls and Features Controls and Features Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator (1) Fuel Tank – 4.0 gallon capacity fuel (6) Low Oil Sensor –... -
Page 10: Power Panel
Controls and Features Power Panel (1) Ignition Switch – Flip switch to the (5) 120 V 30 A Recreational Vehicle “On” position to start the generator Flip to (RV) Receptacle –This receptacle powers the “Off” position to turn off the generator. 120 Volt AC, 60 Hz, single phase loads requiring up to 3500 watts of power. -
Page 11: Parts Included
Controls and Features Parts Included Your 46516 Gasoline Powered Generator ships with the following parts: Generator Cover Spark Arrester Kit Spark Arrester 1 piece Cover Plate 1 piece Screws, Lock Washers 2 pieces Oil Funnel 1 piece Spark Plug Socket 1 piece Wheel Kit Handle... -
Page 12: Assembly
Assembly Assembly Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our help Install the Support Leg line at 1-877-338-0999. -
Page 13: Install The Spark Arrester
Assembly Add Engine Oil Install the Spark Arrester CAUTION Insert the spark arrester screen into the muffler outlet. Secure the spark arrester by placing the cover plate over the end of the DO NOT attempt to crank or start the engine screen, with the lettering facing outward. -
Page 14: Add Fuel
Assembly Add Fuel Grounding Use clean, fresh, regular unleaded fuel with a minimum octane rating of 85. Your generator must be properly connected 2. DO NOT mix oil with fuel. to an appropriate ground to help prevent 3. Clean the area around the fuel cap. electric shock. -
Page 15: Operation
Operation Most UPS devices come with a rechargeable battery between the Operation electronic equipment and power supply source. The device buffers the voltage and protects against virtually all short- Generator Location duration voltage fluctuations. Please consult your local authority. In some areas, generators must be registered with Starting the Engine the local utility. -
Page 16: Stopping The Engine
Operation 2. Surge wattage is the extra burst of NOTE power needed to start some electric driven equipment. Following the steps Connecting a generator to your electric utility listed under “Power Management” will company’s power lines or to another power guarantee that only one device will be source may be against the law. -
Page 17: Wattage Reference Chart
Operation Wattage Reference Chart Use the chart to determine approximate wattage requirements for your equipment. NOTE Starting watts can exceed three times the running watts. The values in the following table are approximate. Refer to your tool or appliance for actual wattage consumption. Running Starting Item... -
Page 18: Maintenance
Maintenance Maintenance Change oil when the engine is warm. Refer to the oil specification to select the proper The owner/operator is responsible for all grade of oil for your operating environment. periodic maintenance. Remove the oil drain plug with a 12 mm socket and extension. -
Page 19: Spark Arrester
Maintenance Spark Arrester Every 8 hours or daily Check oil level Allow the engine to cool completely Clean around air intake and muffler before servicing the spark arrester. First 5 Hours 2. Remove the two screws holding the cover plate which retains the end of the Change oil spark arrester to the muffler. -
Page 20: Storage
Storage Storage Generator Storage Allow the generator to cool completely The generator should be started at least once before storage. every 14 days and allowed to run for at least 2. Turn off the fuel supply at the fuel valve. 20 minutes. -
Page 21: Specifications
Specifications Specifications Spark Plugs Your generator comes equipped with a13/16” long reach plug (21mm) Engine Specifications Intermittent use (less than 1 hour/month) or Engine 196 cc OHV CPE colder temperatures (below 60°F) NGK BR6ES or equivalent Generator Specifications Running Wattage 3500 Watts Moderate use (less than 3 hours/month) or Starting Wattage... -
Page 22: Parts Diagram
Specifications Parts Diagram Rev 46516-20100426 E... -
Page 23: Parts List
Specifications Parts List Description Part Number GB819 M5×10 Screw M5×10 ST02FD-04140000 Fuel Meter Assembly ST02FD-04120000-A Fuel Tank Cap ST02FD-04130000 Fuel Filter GB5789 M6×20 Flange Bolt M6×20 ST02FD-04100014 Washer φ6.5 ST02FD-04100010 Tank Rubber ST02FD-04110000 Fuel Tank ST02FD-04160000 Fuel Cock ST168FD-1160002 Fuel Line ST188FD-1070006A Clip GB5789 M6×12... - Page 24 Specifications Description Part Number GB5789 M8×25 Flange bolt M8×25 ST188FD-1743002-C Vibration mount ST05FD-03020301-60 Support leg 2.36in GB5789 M8×16 Flange Bolt M8×16 GB6177 M8 Nut M8 ST02FD-1151300D-1 Bottom rubber I GB6182 M10 Nut M10 ST177FD-1152300 8in Wheel ST02FD-03621001 Bush Φ10.5×58.5 GB96 10 Flat washer Φ10 GB5782 M10×105 Bolt M10×105...
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Page 25: Wiring Diagram
Specifications Wiring Diagram Rev 46516-20100426 E... -
Page 26: Troubleshooting
Troubleshooting Troubleshooting Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Generator will not start; Low oil level Fill crankcase to the proper level Generator starts but runs roughly Place generator on a flat, level surface Choke in the wrong position. -
Page 27: Warranty
This warranty excludes: Cosmetic defects such as paint, decals, etc. Warranty Qualifications Wear items such as filter elements, o-rings, etc. Champion Power Equipment (CPE) will register Accessory parts such as starting batteries, and this warranty upon receipt of your Warranty storage covers. - Page 28 United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2010 small off-road engine.
- Page 29 Warranty EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. Emission Control System Warranty (ECS Warranty) for 1997 and later model year engines): 1. APPLICABILITY: This warranty shall apply to 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
- Page 30 Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used.
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