Champion Power Equipment 40023 Owner's Manual And Operating Instructions

Champion Power Equipment 40023 Owner's Manual And Operating Instructions

7000 peak watts / 6000 running watts electric start portable generator

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40023
Rev 40023-20071016
Owner's Manual and Operating Instructions
7000 Peak Watts / 6000 Running Watts

Electric Start

PORTABLE GENERATOR

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Summary of Contents for Champion Power Equipment 40023

  • Page 1: Electric Start

    40023 Rev 40023-20071016 Owner’s Manual and Operating Instructions 7000 Peak Watts / 6000 Running Watts Electric Start PORTABLE GENERATOR...
  • Page 3: Table Of Contents

    Table of Contents Introduction ........1 Storage ........... 15 Portable Power Generator ......1 Engine Storage ........15 Accessories..........1 Generator Storage........15 This Booklet ..........1 Specifications ......... 16 Manual Conventions ......2 Engine Specifications......16 Safety Rules ........3 Generator Specifications......16 Controls and Features.......
  • Page 5: Introduction

    Champion Power Equipment manufactures Congratulations on your purchase of a and sells accessories designed to help you Champion Power Equipment generator. CPE get the most from your purchase. To find out designs and builds generators to strict more about our covers, power cables and specifications.
  • Page 6: Manual Conventions

    NOTE If you have questions regarding your generator, WARNING we can help. Please call our help line at 1-877- 338-0999. WARNING indicates a potentially hazardous could situation which, if not avoided, result in death or serious injury. Rev 40023-20071016...
  • Page 7: Safety Rules

    Tie up long hair and remove jewelry. Should Contact Local Fire Agencies For Laws or Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling Regulations Relating to Fire Prevention Requirements. drawstrings or items that could become caught. Rev 40023-20071016...
  • Page 8 DO NOT allow any material to block the cooling slots. If connected devices overheat, turn them off and disconnect them from the generator. DO NOT use the generator if: Electrical output is lost Equipment sparks, smokes or emits flames Equipment vibrates excessively Rev 40023-20071016...
  • Page 9: Controls And Features

    (4) Air Cleaner – Protects the engine by filtering dust and debris from the intake air. (10) Power Panel – See “Power Panel” (5) Recoil Starter – Used to start the engine (6) Serial Number – Please have this number available when calling for assistance. Rev 40023-20071016...
  • Page 10: Power Panel

    30 A push-to-reset circuit breaker on each 120 Volt leg of the receptacle. This receptacle powers 120 Volt AC, 60 Hz, single phase loads requiring up to 30 A or 3600 Watts of power. Rev 40023-20071016...
  • Page 11: Parts Included

    Controls and Features Parts Included Your Model 40023 Gasoline Powered Generator ships with the following parts: Wheel Kit Axle 1 piece 10” Solid Wheel 2 pieces Support Leg 1 piece Vibration Mounts 2 pieces Bolt Kit Wheel Retaining Pins 2 pieces...
  • Page 12: Assembly

    12 mm wrench covered land unless the engine is equipped with Socket wrench with a 12 mm socket a spark arrester. Pliers Before adding oil to the engine, tip the generator slowly so that the engine side is up. Rev 40023-20071016...
  • Page 13: Add Engine Oil

    We strongly The generator rotor has a sealed, pre-lubricated recommend that you consult with a qualified ball bearing that requires no additional lubrication electrician to ensure compliance with local for the life of the bearing. electrical codes. Rev 40023-20071016...
  • Page 14: Operation

    DO NOT connect 3-phase loads to the your sensitive equipment. generator. Surge suppressors come in single- or DO NOT connect 50 Hz loads to the multi-outlet styles. They’re designed to generator. protect against virtually all short- DO NOT overload the generator. duration voltage fluctuations. Rev 40023-20071016...
  • Page 15: Gfci

    3. Turn the ignition switch to the “Off” position. 4. Turn the fuel valve to the “Off” position. Do Not Overload Generator Capacity Follow these simple steps to calculate the running and starting watts necessary for your purposes. Rev 40023-20071016...
  • Page 16: Wattage Reference Chart

    Job Site Belt Sander 3" 1000 1500 Bench Grinder 6" 1500 Circular Saw 1500 1500 Compressor 1 1/2 HP 2500 2500 Edge Trimmer Hand Drill 1/2" 1000 1000 Lawn Mower 1200 1800 Paint Sprayer 1200 Table Saw 2000 2000 Rev 40023-20071016...
  • Page 17: Maintenance

    Remove the oil drain plug with a 15 mm socket and extension. 2. Allow the oil to drain completely. 3. Replace the drain plug. 4. Remove oil fill cap/dipstick to add oil. 5. Add 1.16 qt (1.1 L) of oil and replace oil fill cap/dipstick. Rev 40023-20071016...
  • Page 18: Spark Arrester

    Use an air compressor (25 PSI) to clear dirt and debris from the generator. Follow the service intervals indicated in the Inspect all air vents and cooling slots to schedule below. ensure that they are clean and unobstructed. Rev 40023-20071016...
  • Page 19: Storage

    Maintenance section. 5. Store in a clean, dry place out of direct 3. Drain all fuel completely from the fuel sunlight. line and carburetor to prevent gum from forming. 4. Add a fuel stabilizer into the fuel tank. Rev 40023-20071016...
  • Page 20: Specifications

    Intake 0.13-0.17mm (0.005 – 0.007 in.) Exhaust 0.18-0.22mm (0.007 – 0.009 in.) Fuel Fuel capacity is 6.34 US gallons (24 L). Use regular unleaded gasoline with a minimum octane rating of 85. Oil capacity is 1.16 qt (1.1 L). Rev 40023-20071016...
  • Page 21: Parts Diagram

    Specifications Parts Diagram Rev 40023-20071016...
  • Page 22: Parts List

    Bolt M8×35 ST05FD-1151300B Bottom Rubber 2 ST05FD-1151300A Bottom Rubber 1 GB41-N-8 Nut M8 ST188FD-1744001-K Axle GB41-N-10 Nut M10 ST05FD-03351000 Frame ST160F-1070001-1 Clip ST188FD-1160002 Fuel Tube ST168FD-1160400 Fuel Cock ST188FD-1160001 Fuel Tank ST168F-1160500 Fuel Filter ST168FD-1160200 Fuel Tank Cap Rev 40023-20071016...
  • Page 23 Handle Sheath ST182FD-1742201-UC Handle ST182FD-1742202-UC Handle Underlay GB896-86 Uncork Baffle GB896-86 Uncork Baffle ST182FD-1742002-UC ST02FD-1151207-M Grounding Wire GB5781-B8-32 Bolt M8×32 ST188FD-1740004-C Vibration Mount ST188FD-1743001-T Support Leg ST182FD-1742001-CPE Fuel Tank Wing ST188FD-1744002-T Wheel GB90-W-16 Washer ø16 GBT91-CP3.2-40 Retain Pin 3.2×40 Rev 40023-20071016...
  • Page 24 Specifications Part Number Description ST188FD-1750002-C1 Positive Battery Wire ST188FD-1750002-C2 Negative Battery Wire ST188FD-1751002 Wire Jacket GB41-N-6 Nut M6 ST188FD-1700210-C Battery Setting Plate FM12180 Battery ST188FD-1700203-C Bolt ST188FD-1700200-C Battery Guard GB5781-B8-50 Bolt M8×50 Rev 40023-20071016...
  • Page 25: Wiring Diagram

    Specifications Wiring Diagram...
  • Page 26: Troubleshooting

    Contact the help line. Generator gallops Engine governor defective Contact the help line Repeated circuit breaker tripping Overload Review load and adjust. See “Power Management” Faulty cords or device Check for damaged, bare or frayed wires. Replace defective device Rev 40023-20071016-117...
  • Page 27: Warranty

    Wear items such as filter elements, o-rings, etc. Accessory parts such as starting batteries, and Warranty Qualifications storage covers. Champion Power Equipment (CPE) will register Failures due to acts of God and other force this warranty upon receipt of your Warranty majeure events beyond the manufacturer’s Registration Card and a copy of your sales receipt control.
  • Page 28 Champion Power Equipment, Inc (CPE), and the United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with the U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The California Air Resources Board, US EPA AND CPE are pleased to explain the Federal and California Emission Control Systems Warranty on your 2007 small off-road engine.
  • Page 29 Any CPE Authorized and approved emission-related replacement part may be used in the performance of any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not reduce CPE’s warranty obligation. Rev 40023-20071016...
  • Page 30 Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used.
  • Page 31: Notes

    Notes Notes Rev 40023-20071016...
  • Page 32 1-877-338-0999 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China © 2007 Champion Power Equipment, Inc.

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