Champion Power Equipment Power Station 41111 Owner's Manual And Operating Instructions

Champion Power Equipment Power Station 41111 Owner's Manual And Operating Instructions

6000 peak watts / 5000 running watts portable power generator

Advertisement

41111
Rev 41111-20090414
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670 USA
Made in China
Owner's Manual and Operating Instructions
SAVE THESE INSTRUCTIONS
Important Safety
Instructions are included in
this manual
6000 Peak Watts / 5000 Running Watts
PORTABLE GENERATOR

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Power Station 41111 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Champion Power Equipment Power Station 41111

  • Page 1 41111 Rev 41111-20090414 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China Owner’s Manual and Operating Instructions SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual 6000 Peak Watts / 5000 Running Watts...
  • Page 3: Table Of Contents

    Table of Contents Introduction ........1 Storage ........... 16     Portable Power Generator ......1 Engine Storage ........16     Accessories ..........1 Generator Storage ........16     This Booklet ..........1 Specifications ......... 17     Manual Conventions ......
  • Page 5: Introduction

    Champion Power Equipment manufactures Congratulations on your purchase of a and sells accessories designed to help you Champion Power Equipment generator. CPE get the most from your purchase. To find out designs and builds generators to strict more about our covers, power cables and specifications.
  • Page 6: Manual Conventions

    NOTE If you have questions regarding your generator, WARNING we can help. Please call our help line at 1-877- 338-0999. WARNING indicates a potentially hazardous could situation which, if not avoided, result in death or serious injury. Rev 41111-20090414...
  • Page 7: Safety Rules

    Maintain at least five feet of clearance from combustible materials. Rotating parts can entangle hands, feet, hair, clothing and/or accessories. WARNING Traumatic amputation or severe laceration can result. Operation of this equipment may create sparks that can start fires around dry vegetation. Rev 41111-20090414...
  • Page 8 If connected devices overheat, turn them off and disconnect them from the generator. DO NOT use the generator if: Electrical output is lost Equipment sparks, smokes or emits flames Equipment vibrates excessively Rev 41111-20090414...
  • Page 9: Controls And Features

    (8) Oil Filler Cap – Check and fill engine (4) Air Cleaner – Protects the engine by oil level. filtering dust and debris from the intake air. (9) Power Panel – See “Power Panel”. (5) Recoil Starter – Used to start the engine. Rev 41111-20090414...
  • Page 10: Power Panel

    20 A flip-to-reset circuit breaker to operate 120 Volt AC, single phase, 60 Hz loads requiring up to 20 A 0r 2400 Watts of power. (6) Ground Bolt – Consult an electrician for local grounding regulations. Rev 41111-20090414...
  • Page 11: Parts Included

    Controls and Features Parts Included Your Model 41111 Gasoline Powered Generator ships with the following parts: Wheel Kit Handle Assembly 1 set 8” Solid Wheel 2 piece Axle Assembly 2 sets Support Leg 1 piece Vibration Mounts 2 piece Support Leg Hardware...
  • Page 12: Assembly

    3. Fasten securely with the 10mm nut. 4. Repeat steps 1-3 to attach the second wheel. 3. Place a lock nut (M8) on the end of each bolt and fasten securely. DO NOT over tighten the lock nuts. Rev 41111-20090414...
  • Page 13: Install The Spark Arrester

    4. Remove the fuel cap these instructions will void your warranty. 5. Slowly add fuel to the tank. DO NOT overfill. Allow approximately ¼ inch of space for fuel expansion. Place the generator on a flat, level surface. Rev 41111-20090414...
  • Page 14: Grounding

    DO NOT fill fuel tank indoors. electrical codes. DO NOT fill fuel tank when the engine is running or hot. DO NOT overfill the fuel tank. DO NOT light cigarettes or smoke when filling the fuel tank. Rev 41111-20090414...
  • Page 15: Operation

    3. Turn the ignition switch to the “Off” rechargeable battery between the position. electronic equipment and power supply 4. Turn the fuel valve to the “Off” position. source. The device buffers the voltage and protects against virtually all short- duration voltage fluctuations. Rev 41111-20090414...
  • Page 16: Do Not Overload Generator

    Hand Drill 1/2" 1000 1000 Lawn Mower 1200 1800 Never exceed the generator capacity when adding loads. Paint Sprayer 1200 Table Saw 2000 2000 Wattage Reference Chart Use the chart to determine approximate wattage requirements for your equipment. Rev 41111-20090414...
  • Page 17: Maintenance

    Remove the oil drain plug with a 15 mm socket and extension. 2. Allow the oil to drain completely. 3. Replace the drain plug. 4. Remove oil fill cap/dipstick to add oil. 5. Add 1.16 qt (1.1 L) of oil and replace oil fill cap/dipstick. Rev 41111-20090414...
  • Page 18: Air Filter

    Use a soft bristle brush to remove dirt and unit to extreme conditions, excessive dust, oil. dirt, moisture or corrosive vapors. Use an air compressor (25 PSI) to clear dirt CAUTION and debris from the engine. DO NOT use a garden hose to clean the generator. Rev 41111-20090414...
  • Page 19 Use an air compressor (25 PSI) to clear dirt windings. and debris from the generator. Inspect all air vents and cooling slots to Use a damp cloth to clean exterior surfaces ensure that they are clean and unobstructed. of the generator. Rev 41111-20090414...
  • Page 20: Storage

    Storage 5. Change the oil. 6. Remove the spark plug and pour about Storage ½ ounce of oil into the cylinder. Crank the engine slowly to distribute the oil The generator should be started at least once and lubricate the cylinder. every 14 days and allowed to run for at least 7.
  • Page 21: Specifications

    Fuel capacity is 6.5 US gallons (25 L). Use regular unleaded gasoline with a minimum octane rating of 85. Oil capacity is 1.16 qt (1.1 L). Valve Clearance Intake 0.13-0.17mm (0.005 – 0.007 in.) Exhaust 0.18-0.22mm (0.007 – 0.009 in.) Rev 41111-20090414...
  • Page 22: Parts Diagram

    Specifications Parts Diagram Rev 41111-20090414...
  • Page 23: Parts List

    Nut M8 GB41-N-10 Nut M10 GB41-N-10 Nut M10 ST188FD-1070006A Clip ST188FD-1160002 Fuel Tube, 6.7" ST168FD-1160400 Fuel Cock ST188FD-1160200 Fuel Tank ST168F-1160500 Fuel Filter ST168FD-1160200 Fuel Tank Cap GB1667-S5-10 Screw M5×10 ST05FD-04120000 Fuel Meter Assembly GB5789-FB6-20 Flange Bolt M6×20 Rev 41111-20090414...
  • Page 24 Flange Bolt M8×16 ST177FD-1743001-C Support Leg, 2.36" ST188FD-1743002-C Vibration Mount GB5789-FB8-25 Flange Bolt M8×25 GB5789-FB8-45 Flange Bolt M8×45 GB41-N-8 Nut M8 ST182FD-1151110-B Handle ST05FD-03020102 Handle Cover ST177FD-1152300 8" Wheel ST02FD-03621001 Bushing ø10.5×58.5 GB90-W-10 Washer ø10 GB5781-B10-105 Bolt M10x105 Rev 41111-20090414...
  • Page 25: Wiring Diagram

    Specifications Wiring Diagram...
  • Page 26: Troubleshooting

    Contact the help line Generator gallops Engine governor defective Contact the help line Repeated circuit breaker tripping Overload Review load and adjust. See “Power Management” Faulty cords or device Check for damaged, bare or frayed wires. Replace defective device Rev 41111-20090414-105...
  • Page 27: Warranty

    Wear items such as filter elements, o-rings, etc. Accessory parts such as starting batteries, and Warranty Qualifications storage covers. Champion Power Equipment (CPE) will register Failures due to acts of God and other force this warranty upon receipt of your Warranty majeure events beyond the manufacturer’s Registration Card and a copy of your sales receipt control.
  • Page 28 United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2009 small off-road engine.
  • Page 29 Such use shall not reduce CPE’s warranty obligation. i. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an Rev 41111-20090414...
  • Page 30 Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used.
  • Page 31: Notes

    Notes Notes Rev 41111-20090414...

Table of Contents