Clutch/Driven Pulley Disassembly - SANYANG INDUSTRY CO. SYM Service Manual

8. V-BELT DRIVING SYSTEM/KICK STARTER ARM/STARTER CLUTCH
CLUTCH/DRIVEN PULLEY
Disassembly
Remove driving belt and clutch/driven pulley.
Install clutch spring compressor onto the
pulley assembly, and operate the
compressor to let nut be installed more
easily.
Caution
Do not press the compressor too much.
Hold the clutch spring compressor onto
bench vise, and then remove mounting nut
with special nut wrench.
Release the clutch spring compressor and
remove clutch and spring from driven pulley.
Remove socket from driven pulley.
Remove oil seal from driven pulley.
Remove guide pin, guide pin roller, and
sliding pulley, and then remove O-ring & oil
seal seat from sliding pulley.
Inspection
Clutch outer
Measure the inner diameter of clutch outer
friction face. Replace the clutch outer if
exceed service limit.
Service limit: 107.5 mm
8-10
Special nut wrench
Clutch spring compressor
Sliding pulley
Oil seal
O-ring
Inner
diameter
Socket
Guide pin
Guide pin
Guide pin
roller
Clutch outer
SYM