Powerhouse PH2100PRi Operating Instructions Manual
Digital inverter generator
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Also See for PH2100PRi:
- Shop manual (69 pages) ,
- Owner's manual (50 pages) ,
- Quick start manual (7 pages)
Related Manuals for Powerhouse PH2100PRi
Summary of Contents for Powerhouse PH2100PRi
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Page 1: Operating Instructions
PH2100PRi Digital Inverter Generator Operating Instructions OPERATING INSTRUCTIONS PLEASE READ THIS MANUAL CAREFULLY BEFORE USING PH2100PRi OM revision 2010-10-07... -
Page 2: Quick Start
A. If the remote switch is OFF: Turn the ignition key to the STOP position. B. If the remote switch is ON: Push and hold the stop button on the remote or on the panel. PH2100PRi OM revision 2010-10-07... -
Page 3: Preface
PREFACE Thank you for purchasing a POWERHOUSE® generator. This manual covers operation and maintenance of POWERHOUSE® generator model PH2100PRI with remote start. All information in this publication is based on the latest product information available at the time of approval for printing. -
Page 4: Fcc Information
Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. PH2100PRi OM revision 2010-10-07... -
Page 5: Table Of Contents
CONTENTS ............................5 1. SAFETY INSTRUCTIONS ......................7 2. COMPONENT IDENTIFICATION ....................9 2.1 Control panel PH2100PRi ..................... 10 2.2 Serial number and bar code identification and location ............11 3. PRE-OPERATION CHECK ......................12 3.1 Check the engine oil level..................... 12 3.2 Check the fuel level. - Page 6 8.3 No output at the DC receptacle: .................... 39 9. SPECIFICATIONS ........................40 10. WARRANTY AND CONSUMER INFORMATION ..............42 POWERHOUSE® GENERATOR WARRANTY ................42 CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT ........... 43 EMISSION CONTROL SYSTEM WARRANTY ................44 11. APENDIX B - EMISSION CONTROL SYSTEM ................ 45 12.
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Page 7: Safety Instructions
Gasoline is extremely flammable and explosive under certain conditions. Refuel in a well ventilated area with the engine stopped. Keep away from cigarette smoke and sparks when refueling the generator. Wipe up spilled gasoline at once. PH2100PRi OM revision 2010-10-07... - Page 8 ■ Do not operate the generator in rain or snow and do not let it get wet. ■ Do not install this generator inside a compartment. Doing so may lead to overheating and consequently, fire. It may also lead to death by asphyxiation. ■ Do not modify the enclosure of this generator. PH2100PRi OM revision 2010-10-07...
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Page 9: Component Identification
2. COMPONENT IDENTIFICATION Spark Plug Gas Cap Access Access Cover Cover Control Panel Starter Grip Maintenance Cover Exhaust Grill Primer Bulb Battery Access Cover Fuel Valve PH2100PRi OM revision 2010-10-07... -
Page 10: Control Panel Ph2100Pri
2.1 Control panel PH2100PRi Overload Parallel Light (Red) Communication Parallel Port Socket Run Light (Green) Low Oil Alarm Light Ignition Switch Overload Reset Button (Green) 120V ~ 20A Circuit Breaker Stop Button (Red) 120V ~ 20A Duplex Battery Charge Receptacle... -
Page 11: Serial Number And Bar Code Identification And Location
Online registration will make sure you are protected in the event you have lost your receipt, and will significantly speed the process in the event warranty service is necessary. For warranty assistance: Phone: 877-544-4449 Fax: 800-263-0280 E-mail: warranty@powerhouse-products.com PH2100PRi OM revision 2010-10-07... -
Page 12: Pre-Operation Check
However, to avoid the inconvenience of an unexpected shutdown, it is still advisable to visually inspect the oil level regularly. Upper Level Dip Stick Upper Level Lower Level Oil Fill Hole PH2100PRi OM revision 2010-10-07... -
Page 13: Check The Fuel Level
Fuel tank capacity: 1.3 gal (5 liters) Fuel Level Fuel Cap Fuel Strainer Gasoline containing alternate fuels Do not use a blend that contains more than 10% ethanol. Do not use gasoline containing methanol. Octane rating of 87 or higher is recommended. PH2100PRi OM revision 2010-10-07... -
Page 14: Check The Air Cleaner
■ Never run the engine without the air cleaner. ■ Rapid engine wear will result from contaminants, such as dust and dirt being drawn through the carburetor into the engine. Air Cleaner Case Maintenance Air Cleaner Cover Screws Air Cleaner Element Air Cleaner Cartridge PH2100PRi OM revision 2010-10-07... -
Page 15: Connecting The Battery
3.5 Battery Removal 1. To remove the battery for maintenance or replacement. 2. Loosen the cover screw and remove the battery access cover. 3. Unplug the battery and unhook the battery strap and slide out. Battery Strap PH2100PRi OM revision 2010-10-07... -
Page 16: Operating Instructions
3. Move the remote selector switch to the ―OFF‖ position. 4. Turn the ignition switch to the START position until the engine has started. Do not operate the starter for more than 10 seconds. Repeat if necessary. Primer Bulb Fuel Valve Remote Switch PH2100PRi OM revision 2010-10-07... -
Page 17: Manual Start
5. Pull the starter grip lightly until resistance is felt, then pull briskly out. ■ Do not allow the starter grip to snap back. Return it slowly by hand. ■ Do not let the starter rope rub against the generator body or the rope will wear out prematurely. PH2100PRi OM revision 2010-10-07... -
Page 18: Starting Procedure Using The Remote Function
The maximum operating range is 75’ based on a clear line of site. Always put the remote switch on the generator in the “OFF” position when not in use, to prevent running down the battery. PH2100PRi OM revision 2010-10-07... -
Page 19: High Altitude Operation
10°F (5.5°C) increase in temperature above 85°F (29°C). The normal operating range of this generator is -20° to 113° F (-29° to 45°C). ■ Do not operate the generator when the ambient temperature is below -20°F (-29°C). ■ Do not operate the generator when the ambient temperature exceeds 113°F (45°C). PH2100PRi OM revision 2010-10-07... -
Page 20: Generator Use
When utility power is restored the generator may explode, burn, or cause fires in the building's electrical system. ■ Do not connect the generator to an automatic transfer device. Severe damage to the inverter module may result. PH2100PRi OM revision 2010-10-07... - Page 21 ■ The DC receptacle can be used while the AC power is in use. If you use both at the same time, be sure not to exceed the total power for AC and DC. ■ Most appliance motors require more than their rated wattage for start-up. PH2100PRi OM revision 2010-10-07...
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Page 22: Ac Application
■ In order to insure the optimum output and the maximum service life of the generator, the generator should run at a 50% load for the first 20 hours. PH2100PRi OM revision 2010-10-07... -
Page 23: Output And Overload Lights
■ When an electric motor is started, both the overload indicator light (red) and the output indicator light (green) may go on simultaneously. This is normal. Overload Light (Red) Run Light (Green) Overload Reset Button (Green) 120V ~ 20A Duplex Receptacle PH2100PRi OM revision 2010-10-07... -
Page 24: Dc Application
1. For DC operation, with the engine running, turn the Economy switch to the OFF position 2. Connect the charging cables to the battery terminals first. 3. Connect the charging cables to the DC receptacle of the generator last. PH2100PRi OM revision 2010-10-07... -
Page 25: Low Oil Alarm System
If the low oil alarm system shuts down the engine, the low oil alarm indicator light (red) will come on when you operate the starter and the engine will not run. If this occurs add engine oil. Low Oil Light (Red) PH2100PRi OM revision 2010-10-07... -
Page 26: Economy Switch
Continually stopping the generator with a load applied can lead to damage of the control module. Always put the remote switch in the “OFF” position when not in use, to prevent running down the battery. PH2100PRi OM revision 2010-10-07... -
Page 27: Parallel Generator Operation (With Optional Kit #69276)
1. Two separate PH2100PRi models can run in parallel to increase the total output to a maximum load of 4200 W (4000 W continual output). 2. You can also run a PH2100PRi and a PH2700PRi in parallel. The maximum output is 4200 W (4000 W continual output). -
Page 28: Maintenance
Carbon monoxide is a poisonous gas. The emission of fuel vapors is a source of pollution as well. The POWERHOUSE® generator engine utilizes a precise air-fuel ratio and emission control system to reduce the emissions of carbon monoxide, NO , hydrocarbons, and evaporative fuel emissions. - Page 29 POWERHOUSE® have been manufactured to the same production standard as the original parts. The use of replacement parts or accessories which are not designed by POWERHOUSE® may affect the engine emission performance. The manufacturers of replacement parts and accessories have the responsibility to guarantee that their replacement products will not adversely affect emission performance.
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Page 30: Maintenance Schedule
(3) These items should be serviced by an authorized dealer unless the owner has the proper tools and is mechanically proficient. See the shop Manual. Service Period for Oil Changes Temperature Normal –100 hr 77°F (25°C) 95 hr 86°F (30°C) 85 hr 95°F (35°C) 70 hr 104°F (40°C) PH2100PRi OM revision 2010-10-07... -
Page 31: Changing Oil
Oil Fill Hole Dip Stick ■ Please dispose of used motor oil in a manner that is compatible with the environment and local disposal regulations. Do not throw it in the trash or pour it on the ground. PH2100PRi OM revision 2010-10-07... -
Page 32: Air Cleaner Service
5. Reinstall the air cleaner element and the air cleaner cover. Tighten the cover screws securely. 6. Reinstall the maintenance panel and tighten the screw securely. Air Cleaner Case Maintenance Air Cleaner Cover Screws Air Cleaner Element Air Cleaner Cartridge PH2100PRi OM revision 2010-10-07... -
Page 33: Spark Plug Maintenance
Spark Plug Access Cover Screw 2. Remove the spark plug cap. 3. Clean any dirt from around the spark plug base. 4. Use the supplied wrench to remove the spark plug. Spark Plug Wrench Spark Plug PH2100PRi OM revision 2010-10-07... - Page 34 ■ The spark plug must be securely tightened. An improperly tightened plug can become very hot and possibly damage the generator. ■ Never use a spark plug with an improper heat range. ■ Never use a spark plug without damping resistance or it will cause no AC output. PH2100PRi OM revision 2010-10-07...
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Page 35: Spark Arrestor Maintenance
2. Remove the two M4 screws holding the spark arrester to the muffler. 3. Use a stiff wire brush to remove carbon deposits from the spark arrester screen. 4. Inspect the screen for holes, and replace it if necessary. Spark Arrestor M4 Screws Muffler Grill M6 Screws PH2100PRi OM revision 2010-10-07... -
Page 36: Transporting And Storage
1/2 load (1000W) for 60 minutes per month. Gasoline fuel treatments to prevent contamination of your fuel supply are available from your dealer. Fuel varnishing necessitating replacement of the carburetor is not a warrantable failure. PH2100PRi OM revision 2010-10-07... -
Page 37: Before Storing The Unit For An Extended Period
Storing the engine in this position will help to protect it from internal corrosion. 12. Turn the remote switch to the ―OFF‖ position to prevent unwanted, unintentional cranking. 13. Once a month, recharge the battery. PH2100PRi OM revision 2010-10-07... -
Page 38: Troubleshooting
3. Attach the plug side electrode to your ground wire. 4. Pull the recoil starter, sparks should jump across the gap If the engine still does not start, take it to an authorized Powerhouse dealer Ground Wire Spark Plug Spark Plug Cap PH2100PRi OM revision 2010-10-07... -
Page 39: Appliance Does Not Operate
■ Take the electrical appliance or equipment to an electrical shop for repair. 8.3 No output at the DC receptacle: Reset the circuit breaker. Is the DC circuit breaker tripped? Take the generator to an authorized Powerhouse service center. PH2100PRi OM revision 2010-10-07... -
Page 40: Specifications
15.2 oz. (0.45 L) Fuel tank capacity 1.3 gal (5.0 L) Continuous running time at ¼ and 3.0 ~ 7.5 hours Continual load Noise level 56 ~ 66 dB (no load ~ full load) dB@ 23’ (7m) PH2100PRi OM revision 2010-10-07... - Page 41 Valve Clearance (Intake) 0.0039±0.0008 in (0.10±0.02mm) Valve Clearance (Exhaust) 0.0059±0.0008 in (0.15±0.02mm) Dimensions Overall dimension (L×W×H) in (mm) 22 X 11 X 19 in (559 x 279 x 482 mm) Dry weight with battery 73 lbs. (33kg) PH2100PRi OM revision 2010-10-07...
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Page 42: Warranty And Consumer Information
Proof of purchase and the serial number is required. Coverage Pre-approved parts and labor costs will be covered by POWERHOUSE® for any failure that is proven to be a failure in material or workmanship under normal use during the applicable warranty time period. This coverage is limited to parts, labor and ground shipping of repair parts. -
Page 43: California Emissions Control Warranty Statement
SOREs must be designed, built, and equipped to meet the State's stringent anti-smog standards. Coast Distribution System Inc. (POWERHOUSE®) must warrant the emissions control system on your SOREs for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your SOREs. -
Page 44: Emission Control System Warranty
EMISSION CONTROL SYSTEM WARRANTY Your POWERHOUSE® generator engine complies with U.S. Environmental Protection Agency, Environment of Canada, and the state of California (if the model is certified by CARB). The following systems and/or parts are covered by this warranty. Failures or improper operation of the following systems and components will be diagnosed and repaired with no charge for labor or parts. -
Page 45: Apendix B - Emission Control System
3. A catalyst is built into the muffler to further treat the engine exhaust. 4. A secondary air injection valve adds combustion air to ignite unburned fuel in the exhaust. Contact your authorized POWERHOUSE® service center to obtain the correct replacement parts and service on this system. -
Page 46: Apendix C - Safety And Charging Instructions
DETERMINE WHICH POST OF BATTERY IS GROUNDED (CONNECTED) TO THE CHASSIS. IF NEGATIVE POST IS GROUNDED TO CHASSIS (AS IN MOST VEHICLES), SEE ITEM (v). IF POSITIVE POST IS GROUNDED TO THE CHASSIS, SEE ITEM (vi); PH2100PRi OM revision 2010-10-07... - Page 47 (p) THE GENERATOR (STATOR WINDING) IS ISOLATED FROM THE FRAME AND FROM THE AC RECEPTACLE GROUND PIN. (q) ELECTRICAL DEVICES THAT REQUIRE A GROUNDED RECEPTACLE PIN CONNECTION WILL NOT FUNCTION IF THE RECEPTACLE GROUND PIN IS NOT FUNCTIONAL. PH2100PRi OM revision 2010-10-07...
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