Powerhouse PH2100PRi Owner's Manual
Digital inverter generator
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Also See for PH2100PRi:
- Shop manual (69 pages) ,
- Operating instructions manual (47 pages) ,
- Quick start manual (8 pages)
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Summary of Contents for Powerhouse PH2100PRi
- Page 1 POWERHOUSE ® PH2100PRi Digital Inverter Generator OWNER’S MANUAL PLEASE READ THIS MANUAL CAREFULLY BEFORE USING...
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Page 2: Quick Start
DC connector of the charger, allowing you to connect the clips to the terminals for ® batteries powering other equipment. For POWERHOUSE generators, for ease of use, it is suggested that you connect the T-style male plug to the DC receptacle on the control panel, rather than attempting to charge the generator battery directly. -
Page 3: Operation
3. Make sure the remote switch is off. If the remote switch remains on for extended periods of time, it will drain the battery. If the remote switch is on after the generator has been shut down, the remote indicator light will flash to remind you to turn it off. 4. Turn the fuel valve off. PH2100PRi OM... -
Page 4: Fcc Information
FCC INFORMATION Trade Name: Coast Distribution Inc. Model: PH2100PRi This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. -
Page 5: Preface
Gives helpful information. If you have a problem with this generator, do not return it to the store where you purchased it. For warranty support from 8am to 6pm ET call 877-544-4449, email us at warranty@powerhouse-products.com or send a fax to 800-263-0280. -
Page 6: Table Of Contents
To ensure safe operation ............................8 2. COMPONENT IDENTIFICATION ..........................9 2.1 PH2100PRi Generator ............................9 2.2 Control panel PH2100PRi ........................... 10 2.3 Serial number and bar code identification and location ..................11 3. PRE-OPERATION CHECK ............................12 3.1 Check the engine oil level ........................... 12 3.2 Check the fuel level............................. - Page 7 Tune Up Specifications ............................. 42 Dimensions ................................42 10. WARRANTY AND CONSUMER INFORMATION ....................43 POWERHOUSE® GENERATOR WARRANTY ......................43 CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT ................. 44 EMISSION CONTROL SYSTEM WARRANTY ......................45 11. APPENDIX B - EMISSION CONTROL SYSTEM ....................46 12.
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Page 8: Safety Instructions
Do not operate the generator in rain or snow and do not let it get wet. Do not install this generator inside a compartment. Doing so may lead to overheating and consequently, fire. It may also lead to death by asphyxiation. Do not modify the enclosure of this generator. PH2100PRi OM... -
Page 9: Component Identification
2. COMPONENT IDENTIFICATION 2.1 PH2100PRi Generator Spark Plug Access Cover Gas Cap Access Cover Control Panel Starter Grip Maintenance Cover Exhaust Grill Primer Bulb Battery Access Cover Fuel Valve PH2100PRi OM... -
Page 10: Control Panel Ph2100Pri
2.2 Control panel PH2100PRi Overload Light Parallel Communication Port (Red) Parallel Socket Run Light (Green) Low Oil Alarm Light (Red) Ignition Switch Overload Reset Button (Green) 120V - 20A Circuit Breaker Stop Button (Red) 120V - 20A Duplex Battery Charge... -
Page 11: Serial Number And Bar Code Identification And Location
Online registration will make sure you are protected in the event you have lost your receipt, and will significantly speed the process in the event warranty service is necessary. For warranty assistance: Phone: 877-544-4449 Fax: 800-263-0280 E-mail: warranty@powerhouse-products.com PH2100PRi OM... -
Page 12: Pre-Operation Check
Use a high-detergent, premium quality, 4-stroke engine oil, certified to meet or exceed U.S. automobile manufacturer's requirements for API Service Classification SG/SF. Synthetic oil is approved for use in POWERHOUSE® generators. Change the oil in a new engine within the first 4 to 6 hours of operation to clean manufacturing debris and contamination. -
Page 13: Check The Fuel Level
If you notice any undesirable operating symptoms while using a gasoline that contains ethanol, or one that you think contains ethanol, replace it with a gasoline that you know has the proper blend. PH2100PRi OM... -
Page 14: Check The Air Cleaner
Never run the engine without the air cleaner element. Rapid engine wear will result from contaminants, such as dust and dirt, being drawn through the carburetor, into the engine. Air Cleaner Case Maintenance Air Cleaner Cover Screws Air Cleaner Element Air Cleaner Cartridge PH2100PRi OM... -
Page 15: Connecting The Battery
1. To replace the battery, loosen the cover screws and remove the side maintenance door. 2. Connect the quick connect cable to the wiring harness, seat the battery and the battery clamp, then tighten the screw for the battery clamp. 3. Replace the maintenance door and tighten the door screws. PH2100PRi OM... -
Page 16: Operating Instructions
3. Move the remote selector switch to the “OFF” position. 4. Turn the ignition switch to the “START” position until the engine has started. Do not operate the starter for more than 10 seconds. Repeat if necessary. Primer Bulb Fuel Valve Remote Switch (blinking) PH2100PRi OM... -
Page 17: Manual Start
5. Pull the starter grip lightly until resistance is felt, then pull briskly out. Do not allow the starter grip to snap back. Return it slowly by hand. Do not let the starter rope rub against the generator body or the rope will wear out prematurely. PH2100PRi OM... -
Page 18: Starting Procedure Using The Remote Function
Always place the remote switch on the control panel in the “OFF” position when not in use for an extended period of time, to prevent running down the battery. The remote indicator light will illuminate and flash if the remote switch is on while the generator is not running. PH2100PRi OM... -
Page 19: High Altitude Operation
0W-40 oil is no thinner than straight 40W. Do not operate the generator when the ambient temperature is below 0°F (-18°C). Do not operate the generator when the ambient temperature exceeds 113°F (45°C). (-18° C) (0° C) (45° C) PH2100PRi OM... -
Page 20: Generator Use
Do not connect the generator to an automatic transfer device. Severe damage to the inverter module may result. Do not run the generator in an enclosed area. Running the generator in any location that is not well ventilated, even for a few minutes, can kill you. PH2100PRi OM... - Page 21 AC power is in use. If you use both at the same time, be sure not to exceed the total power for AC and DC. Most appliance motors require more than their rated wattage for start-up. PH2100PRi OM...
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Page 22: Ac Application
Be sure that all appliances are in good working order before connecting them to the generator. If an appliance begins to operate abnormally, becomes sluggish, or stops suddenly, turn off the generator engine switch immediately. Disconnect the appliance and examine it for signs of malfunction. PH2100PRi OM... -
Page 23: Overload And Run Lights
(green) remains on. This is not a problem as long as the overload light only flickers on briefly. Overload Light (Red) Run Light (Green) Overload Reset Button (Green) 120V - 20A Duplex Receptacle PH2100PRi OM... -
Page 24: Dc Application
If electrolyte gets in your eyes, flush with water for at least 15 minutes and call a physician immediately. Electrolyte is poisonous. If swallowed, drink large quantities of water or milk and follow with milk of magnesia or vegetable oil and call a physician immediately. KEEP OUT OF REACH OF CHILDREN. PH2100PRi OM... - Page 25 2. Charge the battery for 3 hours. If you are using the TC2-P Plug-In Trickle Charger, charge the battery until the status indicator goes from red to green. 3. Disconnect the battery charger from the DC receptacle. The generator is ready for normal use. PH2100PRi OM...
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Page 26: Low Oil Alarm System
When high electrical loads are connected simultaneously, turn the Economy switch to the “OFF” position to reduce voltage fluctuation or shutdown. In DC operation, turn the Economy switch to the “OFF” position. Economy switch “OFF”: The system does not operate. Engine runs at the rated load (RPM). Economy Switch PH2100PRi OM... -
Page 27: Stopping The Engine
“OFF” position when not in use for an extended period of Button time, to prevent running down the battery. The remote indicator light will illuminate and flash if the remote switch is on while the generator is not running. PH2100PRi OM... -
Page 28: Parallel Generator Operation (With Optional Kit #69276)
1. Two separate PH2100PRi models can run in parallel to increase the total output to a maximum load of 4200 W (4000 W continual output). 2. You can also run a PH2100PRi and a PH2700PRi in parallel. The maximum output is 4200 W (4000 W continual output). -
Page 29: Maintenance
Carbon monoxide is a poisonous gas. The emission of fuel vapors is a source of pollution as well. The POWERHOUSE® generator engine utilizes a precise air-fuel ratio and emission control system to reduce the emissions of carbon monoxide, , hydrocarbons, and evaporative fuel emissions. - Page 30 Refer to the warranty section of this owner’s manual for more information. The air quality index label is designed to be permanently affixed to the generator and removal should not be attempted. (Example Label) PH2100PRi OM...
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Page 31: Maintenance Schedule
(3) These items should be serviced by an authorized dealer unless the owner has the proper tools and is mechanically proficient. See the shop Manual. Service Period for Oil Changes Temperature Normal –100 hr 77°F (25°C) 95 hr 86°F (30°C) 85 hr 95°F (35°C) 70 hr 104°F (40°C) PH2100PRi OM... -
Page 32: Changing Oil
Recommended oil is SAE 15W-40 when ambient temperature is above 32° F (0° C). SAE 0W-40 is recommended if operating temperatures are below 32° F (0° C). Synthetic oil is approved for use in POWERHOUSE® generators, and is recommended for operating the generator in temperatures below 32° F. -
Page 33: Air Cleaner Service
5. Reinstall the air filter element and the air cleaner cartridge. Tighten the cartridge screws securely. 6. Reinstall the maintenance cover and tighten the screw securely. Air Cleaner Case Maintenance Air Cleaner Cover Screws Air Cleaner Element Air Cleaner Cartridge PH2100PRi OM... -
Page 34: Spark Plug Maintenance
5. Visually inspect the spark plug. Discard it if the insulator is cracked or chipped. Clean the spark plug with a wire brush if it is to be reused. Spark Plug Access Cover Screw Spark Plug Wrench Spark Plug Cap PH2100PRi OM... - Page 35 Never use a spark plug with an improper heat range. Always use an A7RTC resistor-type spark plug. Using a non-resistor spark plug will interfere with AC output and the electronics, and may prevent the engine from starting. PH2100PRi OM...
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Page 36: Spark Arrestor Maintenance
3. Use a stiff wire brush to remove carbon deposits from the spark arrester screen. 4. Inspect the screen for holes, and replace it if necessary. 5. Reinstall the spark arrester. 6. Reinstall the exhaust grill. Spark Arrestor M4 Screws Muffler Grill M6 Screws PH2100PRi OM... -
Page 37: Transporting And Storage
“OFF”. Avoid placing the generator in direct sunlight when storing. If the generator is left in an enclosed area or vehicle, high temperatures inside could cause residual fuel to vaporize resulting in possible explosion. PH2100PRi OM... -
Page 38: Storing The Generator For An Extended Period
1/2 load (1000 W) for 15 minutes per month. Gasoline fuel treatments to prevent contamination of your fuel supply are available from your dealer. Fuel varnishing necessitating replacement of the carburetor is not a warrantable failure. PH2100PRi OM... -
Page 39: Troubleshooting
POWERHOUSE® dealer. Attach the plug side electrode to your ground wire. 4. Pull the recoil starter, sparks should jump across the gap. Ground Wire Spark Plug Spark Plug Cap PH2100PRi OM... -
Page 40: Engine Will Not Crank With Electric Or Remote Start
Charge or replace the battery. Is the battery dead? Check all electrical connections Take the generator to an authorized between battery, control panel and POWERHOUSE® service center. electric starter. 8.3 Appliance does not operate Is the circuit breaker “ON”? Reset the circuit breaker. -
Page 41: No Output At The Dc Receptacle
8.4 No output at the DC receptacle Is the DC circuit breaker tripped? Reset the circuit breaker. Take the generator to an authorized POWERHOUSE® service center. PH2100PRi OM... -
Page 42: Specifications
0.024-0.028 in (0.6-0.7 mm) Valve Clearance (Intake) 0.0039±0.0008 in (0.10±0.02mm) Valve Clearance (Exhaust) 0.0059±0.0008 in (0.15±0.02mm) Dimensions Overall dimension (H×W×D) in (mm) 19 X 11 X 22 in (483 x 279 x 559 mm) Dry weight with battery 73 lbs. (33kg) PH2100PRi OM... -
Page 43: Warranty And Consumer Information
Proof of purchase and the serial number is required. Coverage Pre-approved parts and labor costs will be covered by POWERHOUSE® for any failure that is proven to be a failure in material or workmanship under normal use during the applicable warranty time period. This coverage is limited to parts, labor and ground shipping of repair parts. -
Page 44: California Emissions Control Warranty Statement
Coast Distribution System Inc. recommends that you retain all receipts covering maintenance on your SORE, but Coast Distribution System Inc. (POWERHOUSE®) cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. -
Page 45: Emission Control System Warranty
EMISSION CONTROL SYSTEM WARRANTY Your POWERHOUSE® generator engine complies with U.S. Environmental Protection Agency, Environment of Canada, and the state of California (if the model is certified by CARB). The following systems and/or parts are covered by this warranty. Failures or improper operation of the following systems and components will be diagnosed and repaired with no charge for labor or parts. -
Page 46: Appendix B - Emission Control System
3. A catalyst is built into the muffler to further treat the engine exhaust. 4. A secondary air injection valve adds combustion air to ignite unburned fuel in the exhaust. Contact your authorized POWERHOUSE® service center to obtain the correct replacement parts and service on this system. -
Page 47: Appendix C - Safety And Charging Instructions
CONNECT THE NEGATIVE (BLACK) CLIP TO VEHICLE CHASSIS OR ENGINE BLOCK AWAY FROM BATTERY. DO NOT CONNECT CLIP TO CARBURETOR, FUEL LINES, OR SHEET-METAL BODY PARTS. CONNECT TO A HEAVY GAUGE METAL PART OF THE FRAME OR ENGINE BLOCK; PH2100PRi OM... - Page 48 (p) THE GENERATOR (STATOR WINDING) IS ISOLATED FROM THE FRAME AND FROM THE AC RECEPTACLE GROUND PIN. (q) ELECTRICAL DEVICES THAT REQUIRE A GROUNDED RECEPTACLE PIN CONNECTION WILL NOT FUNCTION IF THE RECEPTACLE GROUND PIN IS NOT FUNCTIONAL. PH2100PRi OM...
- Page 50 DTS Manufacturing 7930 S.W. Burns Way, Unit C Wilsonville, OR 97070 www.powerhouse–products.com __________________________________________________ BCN # Label For This Unit __________________________________________________ Remote Serial Number Label This manual version applies to BCNs equal to or greater than: PH2100PRi OM (Revision – 2012-11-06) __120920403813001___________________...
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