Sundance Spas 680 Series Owner's Manual
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Sundance Spas 680 Series Owner's Manual

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6 8 0
Burlington ™ | Denali ™ | Hartford ™
Hawthorne ™ | Peyton ™ | Tacoma ™
O W N E R ' S M A N U A L
6530-681Y Rev. C

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Summary of Contents for Sundance Spas 680 Series

  • Page 1 6 8 0 Burlington ™ | Denali ™ | Hartford ™ Hawthorne ™ | Peyton ™ | Tacoma ™ O W N E R ’ S M A N U A L 6530-681Y Rev. C...
  • Page 2 Attention New Spa Owner! Congratulations on the purchase of your new Sundance ® 680 Series spa! The following is a list of automated functions and maintenance recommendations for your new spa. Automated functions have been listed below in an attempt to...

  • Page 3: Table Of Contents

    Optional Audio System .............. 29 10.0 Automatic Filtration Cycles ............ 30 10.1 Standard Filtration/Heating Modes For Models Without Circulation Pump Option ..........30 10.2 Standard Filtration/Heating Modes For Models With Circulation Pump Option ........... 30 © Sundance Spas, Inc. All Rights Reserved...
  • Page 4 680 SERIES 10.3 Economy Filtration/Heating Modes (F4-F6) ....... 30 10.4 Lock Modes (L1-L2) ..............30 10.5 Selecting The Filtration/Heating Mode ........31 10.6 Filtration Modes for Spas Without Circulation Pump Option ..31 10.7 Filtration Modes for Spas With Circulation Pump Option ..32 10.8...
  • Page 5 680 SERIES 14.0 Troubleshooting Procedures ..........48 14.1 None of the Components Operate (e.g. Pump, Light) ....48 14.2 Pump Does Not Operate but Light Does ........48 14.3 Poor Jet Action ................49 14.4 Water is Too Hot ................ 49 14.5...
  • Page 6 ..

  • Page 7: Important Spa Owner Information

    Important Spa Owner Information ® Your Sundance 680 Series spa is constructed to the highest standards and is capable of providing many years of trouble-free use. However, because heat retentive materials are utilized to insulate the spa for efficient operation, an uncovered spa surface and wall fittings directly exposed to sunlight and high temperatures for an extended period are subject to permanent damage or discoloration.

  • Page 8: Important Safety Instructions For All Spa Owners

    680 SERIES Important Safety Instructions for all Spa Owners READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY! This spa was manufactured to meet the standards and specifications outlined in the “Virginia Graeme Baker Pool and Spa Safety Act” (VGB Safety Act). When installing and using this spa, basic safety precautions...
  • Page 9 680 SERIES • A grounding wire connector is provided on this unit to connect a minimum No. 8 AWG (8.4 mm²) solid copper conductor between this unit and any metal equipment, metal enclosures of electrical equipment, metal water pipe, or conduit within 5 feet (1.5m) of the unit.
  • Page 10 680 SERIES WARNING: RISK OF SEVERE INJURY OR DEATH! • Since excessive water temperatures have a high potential for causing fetal damage during the early months of pregnancy, if pregnant or possibly pregnant, consult your physician before using a spa.
  • Page 11 680 SERIES WARNING: In addition to maintenance of filters and water chemistry, proper ventilation is recommended to reduce the risk of contracting a waterborne illness (e.g. an infection, bacteria or virus) and/or respiratory ailments that could be present in the air or water.

  • Page 12: Entrapment Risk

    680 SERIES Entrapment Risk The Consumer Products Safety Commission/USA has reported that users of pools and spas have become entrapped (stuck) to drain and/or suction fittings causing death, drowning, or serious injury (see diagram below). This spa was manufactured to meet the standards and specifica- tions outlined in the “Virginia Graeme Baker Pool and Spa Safety Act”...

  • Page 13: Hyperthermia

    680 SERIES DANGER: RISK OF SEVERE INJURY OR DROWNING! Body entrapment: May occur when part of the torso becomes entrapped, inserted or sucked into a suction or outlet opening. • Never allow children to play or get near the suction fittings, suction covers, filter, filter lid or skimmer assembly.

  • Page 14: Important Csa Safety Instructions (Canada Only)

    Sundance dealer or local building department should you have any questions regarding your installation. Proper grounding is extremely important. Sundance spas are equipped with a current collector system. A pressure wire connector is provided on the surface of the control box, located outside the equipment door...

  • Page 15: Choosing A Location

    680 SERIES within 5 feet (1.5m) of the spa. Bonding wire must be at least No. 8 AWG (8.4 mm²) solid copper wire. This is a most important safety assurance feature. Before installing your spa, check with your local building department to insure installation conforms to local building codes.

  • Page 16: Outdoor Location

    680 SERIES which will be recessed into a floor or deck, install so as to permit access to the equipment, either from above or below, for servicing. Make certain that there are no obstructions which would prevent removal of all side cabinet panels and access to the jets components, especially on the side with the equipment bay.

  • Page 17: Indoor Location

    680 SERIES Indoor Location For indoor installations many factors need to be considered before installing a spa indoors: WARNING: In addition to maintenance of filters and water chemistry, proper ventilation is recommended to reduce the risk of contracting a waterborne illness (e.g. an infection, bacteria or virus) and/or respiratory ailments that could be present in the air or water.

  • Page 18: Power Requirements

    680 SERIES Power Requirements ® Sundance spas are designed to provide optimum performance and flexibility of use when connected to the maximum electrical service listed on pages 12-14. If you prefer, your dealer can perform a minor circuit board modification to allow your spa to accept an electrical service other than the factory setting.
  • Page 19 680 SERIES North American Burlington 1-Pump Models (60 Hz) 240V/40A* 240V/50A** Voltage: 240 VAC 240 VAC # of Wires: Frequency: 60 Hz 60 Hz Current Draw: Circuit Breaker: 40A, 2-Pole 50A, 2-Pole In the 40A configuration, the heater will not operate while the jets pump is running in high speed.

  • Page 20: Export 50 Hz Power Options

    680 SERIES Export 50 Hz Power Options Export Burlington/Denali/Tacoma 1-Pump Models (50 Hz) 230V/20A* 230V/30A** Voltage: 230 VAC 230 VAC # of Wires: Frequency: 50 Hz 50 Hz Current Draw: Circuit Breaker: * In the 20A configuration, the heater will not operate while the jets pump is running in high speed.

  • Page 21: Electrical Wiring Instructions

    680 SERIES Electrical Wiring Instructions IMPORTANT NOTICE: The electrical wiring of this spa must meet the requirements of the National Electrical Code/ USA (NEC) and any applicable state or local codes. The electrical circuit must be installed by a qualified electrician and approved by a local building/electrical inspection authority.
  • Page 22 680 SERIES 5. The electrical supply for this product must include a suitably rated switch or circuit breaker to open all ungrounded supply conductors to comply with Section 422-20 of the National Electrical Code/USA, ANSI/NFPA 70. The disconnecting means must be readily accessible to the spa’s occupant but installed at least 5 feet (1.5m) from spa...
  • Page 23 680 SERIES Figure B Control Box Terminal Block Bonding Lug Grounding Terminal Figure D Figure C to Circuit Board to Circuit Move Red Board Wire Here North American Denali/Tacoma Convertible North American Denali/Tacoma Convertible Models: 120 VAC, 3-Wire Connection (60 Hz)

  • Page 24: Spa Fill Up Procedure

    680 SERIES Spa Fill Up Procedure For best results, read each step in its entirety before proceeding with that step. 1. Prepare The Spa For Filling • Clear all debris from the spa. (Although the spa shell has been polished at the factory, you may want to treat it with a specially formulated spa cleaner).

  • Page 25: Activate Jets Pumps

    680 SERIES 4. Activate Jets Pumps Turn on all jets pump(s) to ensure proper mixing when adding start-up chemicals in step 5. 5. Add Start-Up Chemicals Add the spa water chemicals as recommended by your authorized Sundance dealer. See Section titled “Water Quality Maintenance”...
  • Page 26 680 SERIES Important Heater Details: • The maximum temperature for which the spa can be set is 104°F (40°C) and the minimum is 65°F (18°C). • For North American (60 Hz) 2-pump spas powered by a 40 amp service, jets pump #1 must be set to low speed and jets pump #2 must be turned off to operate the heater.
  • Page 27 680 SERIES Water Volume by Model Average Sodium Model Fill Volume* Dichlor Denali ........230 Gal ( 871 L) ......6.0 oz. Tacoma ........147 Gal ( 557 L) ......4.0 oz. Burlington ......350 Gal (1,325 L) ......9.0 oz. Hartford .......390 Gal (1,476 L) ......10.0 oz.
  • Page 28 680 SERIES CAUTION: TO DECREASE BUILD UP ON COMPONENTS AND MINIMIZE ACRYLIC DAMAGE. Never fill with water from a water softener. If your water is extremely “hard”, it is preferable to fill half-way with hard water and the rest of the way with softened water.

  • Page 29: Control Functions

    680 SERIES Control Functions Control Panel A. LED Display: Can display current water temperature (default display), water temperature set point, selected filtration/heating mode, and error messages. B. Heat Indicator: Lit when heater is on. 2 Pump Panel Shown C. Warmer ( ) Button: Increases water temperature set point.

  • Page 30: General Spa Features And Controls

    680 SERIES General Spa Features And Controls Hartford model illustrated - Jet locations and features will vary by model. Specifications subject to change without notice. 11. Filter lid with four cup holders and two Control Panel underlying filter cartridges. Headrest Pillows (4 ea.) •...

  • Page 31: General Spa Features And Controls (Peyton)

    680 SERIES General Spa Features And Controls (Peyton Model) Jet locations and features may vary. Specifications subject to change without notice. 10. Filter skimmer with one underlying Control Panel filter cartridge (Filter needs periodic Headrest Pillows (3 ea.) cleaning) Air Controls (3 ea.) 11.

  • Page 32: Operating Instructions

    680 SERIES Operating Instructions The spa control system has automatic functions that operate upon start-up and normal operation to protect the system. Upon power up, the readout displays the following information: Spa without Spa with 1. Control panel displays current software...

  • Page 33: Activate Pumps

    680 SERIES C. When the overtemp feature has been activated, the white decimal point after the last digit will flash on and off every second as an indicator for being in the overtemp mode. Note: Once the temperature goes below 104°F (40°C) and you would like to raise the temperature to 106°F (41°C) again, you will have to...

  • Page 34: Multi-Colored Led Light System Operation (Burlington, Hartford, Hawthorne, And Peyton Models)

    680 SERIES Multi-Colored LED Light System Operation (Burlington, Hartford, Hawthorne, and Peyton Models) The multi-colored LED spa light offers seven constant color variations and three unique random modes for enhanced spa enjoyment. Press the light button once to activate the first light mode Random Fade, then...

  • Page 35: Adjusting Individual Jet Flow

    680 SERIES Adjusting Individual Jet Flow The water flow through certain jets in your spa can be adjusted or turned off by rotating the outside jet ring. These jets include: • DXL Jet • DL Jet DST Jet • DX Jet •...

  • Page 36: Automatic Filtration Cycles

    680 SERIES 10.0 Automatic Filtration Cycles The control system activates a programmable “Standard” or “Economy” filtration cycle to remove debris from your spa. These cycles use the low speed pump, skimmer basket, and filter cartridge quickly clear “skim” the water of debris and minimize their “bathtub ring” affect. Apart from their filtration benefit, each mode also effects the operation of your spa’s...

  • Page 37: Selecting The Filtration/Heating Mode

    680 SERIES 10.5 Selecting The Filtration/Heating Mode Press and hold both control panel WARMER ( ) and COOLER ( ) buttons at the same time, then release. Then press either WARMER ( ) or COOLER ( ) button to select filtration/heating mode F1-F6 or lock modes L1-L2 on the following pages.

  • Page 38: Filtration Modes For Spas With Circulation Pump Option

    680 SERIES 10.7 Filtration Modes for Spas With Circulation Pump Option If your spa is not equipped with the circulation pump option, disregard this section and refer to page 31 for filter cycle programming details. During the filtration/heating cycle the jets pump 1 low speed will activate.

  • Page 39: Programming The Circulation Pump Filtration Cycle (For Spas Equipped With A Circulation Pump)

    24 hours of circulation per day (recommended factory default setting) Note: The recommended factory default setting for the 680 Series is 24 hours. This setting should not be altered. Running the circulation pump less that the factory recommended time may result in issues with water quality maintenance.

  • Page 40: Programming The Clearray (Ultraviolet) Water Purification System

    680 SERIES 10.9 Programming the CLEARRAY (Ultraviolet) Water Purification System A. Programming the CLEARRAY System (U) or Corona Discharge Ozone (O3) Press and hold the Jets pump 1 ( ) and Cooler ( ) button at the same time for 3 seconds. Scroll pass the circulation pump programming menus by pressing the Warmer button, Figure 1.
  • Page 41 680 SERIES B. Resetting the duration countdown timer (CLEARRAY System only) Once the duration countdown timer for the CLEARRAY System has reached zero, you will need to reset the it, replace the UV lamp lamp and clean the quartz tube.

  • Page 42: Spa Maintenance

    680 SERIES 11.0 Spa Maintenance Proper and regular maintenance of your spa will help it retain its beauty and performance. Your authorized Sundance dealer can supply you with all the information, supplies, and accessory products you will need to accomplish this.

  • Page 43: Draining And Refilling

    680 SERIES • Spas not equipped with the optional circulation pump use both filter cartridges for jets pump 1. During spa use or an automatic filter cycle, water flows through the spa skimmer and into both polyester mesh filter cartridges to trap suspended particles and oils on their surface pleats.

  • Page 44: Pillow Care (All Models Except Denali)

    680 SERIES CAUTION! READ THIS BEFORE DRAINING: To prevent damage to the spa’s components, turn off power to the spa at the circuit breaker before draining it. Do not turn the power back on until your spa has been refilled. There are certain precautions to keep in mind when draining your spa.

  • Page 45: Maintaining The Cover

    6. Use only recommended cover lift systems. 7. Use only chemicals and cleaners recommended by Sundance Spas. 8. Remember to keep spa covered when not in use. Maintaining proper water levels assures efficient operation and efficient electrical usage.

  • Page 46: Winterizing

    680 SERIES 11.7 Winterizing ® Your Sundance spa is designed to automatically protect itself against freezing when operating properly. During periods of severe freezing temperatures, you should check periodically to be certain that the electrical supply to the spa has not been interrupted. In extreme, bitter cold weather less than -20°F (-29°C), choose the F3 “Standard”...

  • Page 47: Restarting Your Spa In Cold Weather

    Procrastination in regard to water maintenance will result in poor and potentially unhealthful conditions for soaking and even damage to your hot tub investment. For specific guidance on maintaining water quality, consult your Authorized Sundance Spas dealer who can recommend appropriate chemical products for sanitizing and maintaining your hot tub.

  • Page 48: Sanitizing

    680 SERIES 12.2 Sanitizing To destroy bacteria and organic compounds in the spa water, a sanitizer must be used regularly. Chlorine and bromine are the two most popular sanitizers used to date. Many other additives are available for your spa.

  • Page 49: Clearray™ Lamp Replacement And Quartz Tube Maintenance

    680 SERIES After a year the lamp must be replaced. If the UV timer has been programmed correctly a message will appear on the LED display when the time allotted has expired. In order to clear the “blb” message a new UV lamp needs to be installed and the timer must be reset (Section 10.9,...
  • Page 50 680 SERIES DANGER: NEVER REMOVE COVER WITHOUT FIRST TURNING OFF AT POWER SOURCE. Figure 3 Figure 4 Figure 5 3. Remove the black lamp boot (8) by sliding it over the cable away from the quartz seal compression nut (7), Figure 3.
  • Page 51 680 SERIES 11. Reinstall the compression washer (6) over the open end of the quartz tube (2). Push it against the quartz black seal ring (13). 12. Reinstall and hand tighten the quartz seal compression nut (7) by turning it clockwise.

  • Page 52: Error Conditions/Error Messages

    680 SERIES 13.0 Error Conditions/Error Messages Your spa has a self-diagnostic control system. The system will automati- cally display the following if a problem is detected. Always insist on genuine Sundance replacement parts. 13.1 Summer Logic (Spas With Circulation Pump Option) When the actual spa water temperature reaches up to 2°F...

  • Page 53: Panel Flashes Fl1 Or Fl2 (Spas With Circulation Pump Option)

    680 SERIES 13.5 Panel Flashes FL1 or FL2 (Spas With Circulation Pump Option) A flashing “FL1” display means the flow switch is malfunctioning open, the circulation pump filter cartridge 1 is excessively dirty or an “air lock” condition has oc- curred at the circulation pump intake.

  • Page 54: Panel Displays

    UV lamp needs to be replaced. The message will flash between “blb” and the water temperature. The timer for the UV lamp must also be reset, refer to Section 10.9, page 34. A new UV lamp can be purchased from a local Sundance Spas dealer. 14.0 Troubleshooting Procedures...

  • Page 55: Poor Jet Action

    680 SERIES 14.3 Poor Jet Action 1. Press the JETS 1 button to make certain the pump #1 is on. 2. Open all air control to the “on” position. 3. Check for dirty filter. Clean, if necessary. 4. Make sure jets are all the way open.

  • Page 56: North American Denali/Tacoma Convertible Circuit Diagram (60 Hz)

    680 SERIES 15.0 North American Denali/Tacoma Convertible Circuit Diagram (60 Hz) This wiring diagram is used for all North American Denali/Tacoma 120/240 VAC (60 Hz) convertible power models. J1 Logic Jumper Settings JP1 1-2 ON = 30A Logic (4-wire 120/240 VAC operation only)

  • Page 57: North American Burlington Circuit Diagram (60 Hz)

    680 SERIES 16.0 North American Burlington Circuit Diagram (60 Hz) This wiring diagram is used for all North American Burlington models with or without the circulation pump option. (Circuit board diagram is shown with the circulation pump option.) Page 51...

  • Page 58: North American Peyton Circuit Diagram (60 Hz)

    680 SERIES 17.0 North American Peyton Circuit Diagram (60 Hz) This wiring diagram is used for all North American Peyton models. Page 52...

  • Page 59: North American Hartford And Hawthorne Models (60 Hz)

    680 SERIES 18.0 North American Hartford and Hawthorne Models (60 Hz) This wiring diagram is used for all North American Hartford and Hawthorne with or without the circulation pump option. (Circuit board diagram is shown with the circulation pump option.)

  • Page 60: Export Denali/Tacoma Circuit Diagram (50 Hz)

    680 SERIES 19.0 Export Denali/Tacoma Circuit Diagram (50 Hz) This wiring diagram is used for all Export Denali/Tacoma models. Page 54...

  • Page 61: Export Burlington Circuit Diagram (50 Hz)

    680 SERIES 20.0 Export Burlington Circuit Diagram (50 Hz) This wiring diagram is used for all Export Burlington models with or without the circulation pump option. (Circuit board diagram is shown with the circulation pump option.) Page 55...

  • Page 62: Export Peyton Circuit Diagram (50 Hz)

    680 SERIES 21.0 Export Peyton Circuit Diagram (50 Hz) This wiring diagram is used for all Export Peyton models. Page 56...

  • Page 63: Export Hartford And Hawthorne Circuit Diagram (50 Hz)

    680 SERIES 22.0 Export Hartford and Hawthorne Circuit Diagram (50 Hz) This wiring diagram is used for all Export Hartford and Hawthorne models with or without the circulation pump option. (Circuit board diagram is shown with the circulation pump option.)

This manual is also suitable for:

Burlington 680Denali 680Hartford 680Hawthorne 680Peyton 680Tacoma 680

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