Related Manuals for Sundance Spas Export 680 Series
Summary of Contents for Sundance Spas Export 680 Series
- Page 1 P.N.:6530-681EE Rev. A 680™ Export Series Export owner’s manual Denali ® Edison ® McKinley ® Prado ™ Prado 5 ™ Peyton ® Ramona ® Tacoma ®...
- Page 2 Attention New Spa Owner! Congratulations on the purchase of your new Sundance ® 680 Series spa! The following is a list of automated functions and maintenance recommendations for your new spa. Automated functions have been listed below in an attempt to suppress any operational concerns you may have during startup and the first 24 hours of ownership! Maintenance recommendations are listed in an attempt to stress their importance in protecting your new spa.
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Page 3: Table Of Contents
Programming the CLEARRAY® Timer ........30 10.5 Programming the Water Refresh Timer ........30 10.6 Programming the Time .............. 31 10.7 Programming the Date .............. 32 10.8 Programming the Temperature Format ........32 © Sundance Spas, Inc. All Rights Reserved... - Page 4 10.9 Programming the Language ............32 10.10 Programming the Lock Feature ..........33 11.0 Spa Maintenance..............34 11.1 Cleaning The Filter ..............34 11.2 Draining and Refilling ..............35 11.3 Pillow Care (All Models Except Denali and Prado 5) ....36 11.4 Cleaning The Spa Interior ............
- Page 5 15.0 Wiring Diagrams ..............48 15.1 Export Denali/Prado/Prado 5/Tacoma Circuit Diagram (50Hz) ................. 48 15.2 Export Edison, McKinley, Peyton and Ramona Circuit Diagram (50 Hz) ............. 49 16.0 Dip Switch Settings and Wiring ..........50 16.1 Switch settings for Export 50Hz Models ........50 16.2 Single Service 50Hz Connection ..........
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Page 7: Important Spa Owner Information
680 Export Series Important Spa Owner Information ® Your Sundance 680 Series spa is constructed to the highest standards and is capable of providing many years of trouble-free use. However, because heat retentive materials are utilized to insulate the spa for efficient operation, an uncovered spa surface and wall fittings directly exposed to sunlight and high temperatures for an extended period are subject to permanent damage or discoloration. -
Page 8: Important Safety Instructions For All Spa Owners
680 Export Series Important Safety Instructions for all Spa Owners READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY! This spa was manufactured to meet the standards and specifications outlined in the “Virginia Graeme Baker Pool and Spa Safety Act” (VGB Safety Act). When installing and using this spa, basic safety precautions should always be followed, including: DANGER: RISK OF SEVERE INJURY OR DROWNING! - Page 9 680 Export Series • A grounding wire connector is provided on this unit to connect a minimum No. 8 AWG (8.4 mm²) solid copper conductor between this unit and any metal equipment, metal enclosures of electrical equipment, metal water pipe, or conduit within 1.5m (5 feet) of the unit.
- Page 10 680 Export Series WARNING: RISK OF SEVERE INJURY OR DEATH! • Since excessive water temperatures have a high potential for causing fetal damage during the early months of pregnancy, if pregnant or possibly pregnant, consult your physician before using a spa.
- Page 11 680 Export Series WARNING: In addition to maintenance of filters and water chemistry, proper ventilation is recommended to reduce the risk of contracting a waterborne illness (e.g. an infection, bacteria or virus) and/or respiratory ailments that could be present in the air or water. Consult a licensed architect or building contractor to determine your specific needs if installing your hot tub indoors.
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Page 12: Entrapment Risk
680 Export Series Entrapment Risk The Consumer Products Safety Commission/USA has reported that users of pools and spas have become entrapped (stuck) to drain and/or suction fittings causing death, drowning, or serious injury (see diagram below). This spa was manufactured to meet the standards and specifica- tions outlined in the “Virginia Graeme Baker Pool and Spa Safety Act”... -
Page 13: Hyperthermia
A Warning Sign is provided in your warranty packet. Please install at a location near your spa, where it is visible to users of the spa. For additional or replacement Warning Signs please contact your local Sundance spas dealer and reference item number #6530-082. Page 7... -
Page 14: Important Csa Safety Instructions
Sundance dealer or local building department should you have any questions regarding your installation. Proper grounding is extremely important. Sundance spas are equipped with a current collector system. A pressure wire connector is provided on the surface of the control box, located outside the equipment door... -
Page 15: Choosing A Location
680 Export Series Choosing A Location IMPORTANT: Because of the combined weight of the spa, water and users, it is extremely important that the base upon which the spa rests be smooth, flat, level and capable of uniformly supporting this weight, without shifting or settling, for the entire time the spa is in place. -
Page 16: Indoor Location
680 Export Series • The closeness to trees and shrubbery (remember that leaves and birds could create extra work in keeping the spa clean). • A sheltered environment (less wind and weather exposure can result in lowered operation and maintenance costs). •... - Page 17 680 Export Series • PROPER VENTILATION: Proper ventilation should be discussed with an Engineer or authority competent enough to understand the necessary provisions needed to vent moist or heated air and air associated with chemical odors outdoors. When the spa is in use considerable amounts of moisture will escape potentially causing mold and mildew, over time this can damage certain surfaces and or surroundings.
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Page 18: Power Requirements
680 Export Series Power Requirements ® Sundance spas are designed to provide optimum performance and flexibility of use when connected to the maximum electrical service listed below. If you prefer, your dealer can perform a minor circuit board modification to allow your spa to accept an electrical service other than the factory setting. -
Page 19: Electrical Wiring Instructions
680 Export Series Export Models (50 Hz) Service Dual Breaker Three Phase Service Service 1/ Service 1/ Service 2*** Service 2/Service 3**** Voltage: 230 VAC 230 VAC Max. Current Draw: 1-Pump System 12A/9A 2-Pump System 12A/16A 12A/9A/7A Wattage: 1-Pump System: 2.8kW/2.1kW 2-Pump System: 2.8kW/3.7kW... - Page 20 680 Export Series 3. To determine the current, voltage and wire size required, refer to Section 5.0 “Power Requirements” (page 12). • Wire size must be appropriate per NEC and/or local codes. • The spa controller’s terminal block will accept a maximum wire size of 6 AWG.
- Page 21 680 Export Series Figure A Equipment Area Note: Equipment location (such as pumps, CLEARRAY® system, drain, heater etc.) varies by model. Pump Drain Plugs Control Box 1-Speed Pump Power Supply Inlet(s) Control Panel 2-Speed Pump CLEARRAY (Ultraviolet) Water Heater Purification System Page 15...
- Page 22 680 Export Series Figure C (Export 50 Hz 230 VAC Connection*) *IMPORTANT NOTE: Wire connections on controller board must be changed depending on the number of breakers being used, page 50. Factory Default Blu Brn (N1) (L1) Service 1 Brn (L1) Blu (N1) Green BREAKER TERMINAL CONNECTIONS...
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Page 23: Spa Fill Up Procedure
680 Export Series Spa Fill Up Procedure For best results, read each step in its entirety before proceeding with that step. Make sure all drains and drain plugs are closed before filling. 1. Prepare The Spa For Filling • Clear all debris from the spa. (Although the spa shell has been polished at the factory, you may want to treat it with a specially formulated spa cleaner). - Page 24 680 Export Series 4. Activate Jets Pumps Turn on jets pump(s) to ensure proper mixing when adding start-up chemicals in step 5. 5. Add Start-Up Chemicals Add the spa water chemicals as recommended by your authorized Sundance dealer. See Section titled “Water Quality Maintenance” (page 39) for general guidance.
- Page 25 680 Export Series Important Heater Details: • The maximum temperature for which the spa can be set is 40°C (104°F) and the minimum is 18°C (65°F). • For Export (50 Hz) 2-pump spas powered by a 20 amp service, jet pump #1 must be set to low speed and jets pump #2 must be turned off to operate the heater.
- Page 26 680 Export Series Water Volume by Model Average Sodium Model Fill Volume* Dichlor Denali ........240 Gal ( 908 L) ......6.0 oz. Tacoma ........145 Gal ( 549 L) ......4.0 oz. Edison .........350 Gal (1,325 L) ......9.0 oz. McKinley ......410 Gal (1,552 L) ......10.5 oz. Peyton .........340 Gal (1,287 L) ......
- Page 27 680 Export Series CAUTION: TO DECREASE BUILD UP ON COMPONENTS AND MINIMIZE ACRYLIC DAMAGE. Never fill with water from a water softener. If your water is extremely “hard”, it is preferable to fill half-way with hard water and the rest of the way with softened water.
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Page 28: Control Functions
680 Export Series Control Functions Control Panel A. LCD Display: Can display current water temperature (default display), water temperature set point, selected menu functions, and error messages. Displays a CLEARRAY icon ( and heat icon ( ) when those features are on. -
Page 29: General Spa Features And Controls (Mckinley And Ramona)
680 Export Series General Spa Features And Controls (McKinley and Ramona) McKinley model illustrated - Jet locations and features will vary by model. Specifications subject to change without notice. 1. Control Panel 11. Filter skimmer with one 2. Headrest Pillows (4 ea.) underlying filter cartridge (Filter 3. -
Page 30: General Spa Features And Controls (Edison And Peyton)
680 Export Series General Spa Features And Controls (Edison and Peyton) Peyton model illustrated - Jet locations and features may vary. Specifications subject to change without notice. 1. Control Panel 10. Filter skimmer with one underlying filter cartridge (Filter 2. Headrest Pillows (3 ea.) needs periodic cleaning) 3. -
Page 31: Operating Instructions
680 Export Series Operating Instructions The spa control system has automatic functions that operate upon start- up and normal operation to protect the system. Upon the first power up, the readout displays the following information: 1. Control panel displays all lit indicators, permitting visual inspection of all display segments and indicator lights for proper operation. -
Page 32: Activate Pumps
680 Export Series Activate Pumps The JETS 1 button activates the jets pump 1. The first press activates in low speed, the second press activates high speed, and the third press shuts the pump off. The JETS 2 button (if equipped) activates jets pump 2 which only operates in high speed. -
Page 33: Selecting Desired Massage Action
680 Export Series Selecting Desired Massage Action All models (except Edison, Peyton, Prado, Prado 5 and Tacoma) incorporate a massage selector valve or Diverter Jet that allows you to customize the massage and performance by diverting water between various jet systems McKinley and Ramona models within the spa. -
Page 34: 10.0 Menu Features And Programming Instructions
680 Export Series 10.0 Menu Features and Programming Instructions Your hot tub is equipped with menus that allow you to program additional features. By continually pressing the Menu ( ) button you will cycle through the menus as follows (Figure 10.0a): Current temperature (Main Menu) Primary Filtration (page 28) Heat (page 29) -
Page 35: Programming The Heating Mode
680 Export Series 4. Press to confirm and save the start time. 5. Press to adjust the number of cycles per day, either 1, 2, 3, 4 or 8 cycles in a 24-hour period. 6. Press to confirm and save the changes. 7. -
Page 36: Programming The Change Filter Timer
680 Export Series 10.3 Programming the Change Filter Timer A programmable filter timer can be set to remind you when to clean or replace the filters. • The default setting is for 180 days. • The timer range is from OFF to 180 days, in increments of 10 days. Note: It is not recommended that this feature be turned OFF. -
Page 37: Programming The Time
680 Export Series 10.5 Programming the Water Refresh Timer A programmable water refresh timer can be set to remind you when to when it is time to drain and refill your hot tub. • The default setting is for 180 days. •... -
Page 38: Programming The Date
680 Export Series 10.7 Programming the Date To program the date, follow the steps below: Note: If no button is pressed within 5 seconds of each selection the screen will revert back to the Main Menu and the current settings will remain active. -
Page 39: Programming The Lock Feature
680 Export Series 10.10 Programming the Lock Feature You can prevent users from changing certain features of the hot tub. It is important to realize that after either mode is enabled, there is no physical pad lock indicator on the topside control panel display to inform the user that either mode is active. -
Page 40: 11.0 Spa Maintenance
680 Export Series 11.0 Spa Maintenance Proper and regular maintenance of your spa will help it retain its beauty and performance. Your authorized Sundance dealer can supply you with all the information, supplies, and accessory products you will need to accomplish this. -
Page 41: Draining And Refilling
680 Export Series 1. Turn off power to the spa at the home’s breaker panel or select the “AL” (“ACCESS LOCK”) mode (page 33) to disable all spa functions. 2. Remove the filter strainer lid or skimmer assembly. 3. Remove the filter cartridge by rotating it counterclockwise to unthread it from the filter wall fitting, then lift it straight up to remove from filter well. -
Page 42: Pillow Care (All Models Except Denali And Prado 5)
680 Export Series 3. Cut tie wraps and pull drain hose from equipment area (Figure B). 4. Hold drain hose above water line, then unthread drain cap (1) from hose using a counterclockwise rotation (Figure B). Place hose on ground making Figure B sure to direct water away from spa. -
Page 43: Maintaining The Synthetic Cabinet
6. Use only recommended cover lift systems. 7. Use only chemicals and cleaners recommended by Sundance Spas. 8. Remember to keep spa covered when not in use. Maintaining proper water levels assures efficient operation and efficient electrical usage. -
Page 44: Restarting Your Spa In Cold Weather
680 Export Series 1. Turn off power to the spa. 2. Follow the directions on page 35 for draining the spa. 3. Turn the massage/diverter selector(s) into the middle combo position to allow the water in the plumbing lines to drain, see page 27. 4. -
Page 45: 12.0 Water Quality Maintenance
For specific guidance on maintaining water quality, consult your Authorized Sundance Spas dealer who can recommend appropriate chemical products for sanitizing and maintaining your hot tub. WARNING:... -
Page 46: Clearray® Water Purification System
680 Export Series WARNING: RISK OF PERSONAL INJURY, DROWNING OR ENTRAPMENT! Never leave your hot tub unattended for any reason while the cover is open and accessible, especially to small children and animals! CAUTION: RISK OF PERSONAL INJURY OR SPA DAMAGE! Never add chlorine tablets (trichlor) or acid to your hot tub for any reason! These chemicals may damage components within your hot tub, burn or irritate your skin, create a rash... -
Page 47: Clearray® Lamp Replacement And Quartz Tube Maintenance
680 Export Series 12.4 CLEARRAY® Lamp Replacement and Quartz Tube Maintenance Important: It is MANDATORY that the UV bulb is replaced and the quartz tube be cleaned every 12 months to maintain optimum performance. FIGURE 1 #3 shown as reference only. It is attached to the #10 metal plate. - Page 48 680 Export Series FIGURE 3 FIGURE 4 FIGURE 5 FIGURE 6 3. Disconnect UV bulb socket (6) from the power cord socket (4), Figure 3. 4. Slowly remove the UV bulb (7) out of the quartz tube, Figure 4. 5. Remove the quartz seal compression nut (9) by turning it counterclockwise, Figure 5.
- Page 49 680 Export Series 14. Reconnect the UV bulb socket (6) to the power cord socket (4) make sure you use the latex glove provided when handling the UV bulb. WARNING: DO NOT TOUCH THE NEW UV BULB WITH YOUR BARE HAND. Oil on your skin will cause hot spot on the UV bulb and shorten the life of your UV bulb.
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Page 50: 13.0 Error Conditions/Error Messages
“CHANGE CLEARRAY BULB” as long as the error exists. The countdown timer for the UV bulb needs to be reset (page 33). A new UV bulb can be purchased from a local Sundance Spas dealer. Page 44... -
Page 51: Panel Displays Change Filter
#1 intake. The spa heater will deactivate and jets pump #1 may also deactivate. Contact your authorized Sundance Spas dealer or qualified service technician. The display will alternate between “FL--1,” scrolling message “FLOW ERROR OPEN”... -
Page 52: Panel Displays Oh
Water temperature is above acceptable limits. DO NOT ENTER SPA! Water temperature has reached (112°F). The Jets Pump 1 has activated to circulate water through heater. Contact your authorized Sundance Spas dealer or qualified service technician. The display will alternate between “*OH*” and the current water temperature. -
Page 53: None Of The Components Operate (E.g. Pump, Light)
680 Export Series 14.1 None of the Components Operate (e.g. Pump, Light) Check the following when none of the spa components operate (e.g. jets pumps or light): 1. Is there power to the spa? 2. Is the household circuit breaker tripped? 3. -
Page 54: 15.0 Wiring Diagrams
680 Export Series 15.0 Wiring Diagrams 15.1 Export Denali/Prado/Prado 5/Tacoma Circuit Diagram (50Hz) This wiring diagram is used for all 1 Pump Export models. DANGER RISK OF SHOCK OR ELECTROCUTION! Turn power off before servicing. This task should only be performed by a quali- fied technician. -
Page 55: Export Edison, Mckinley, Peyton And Ramona Circuit Diagram (50 Hz)
680 Export Series 15.2 Export Edison, McKinley, Peyton and Ramona Circuit Diagram (50 Hz) This wiring diagram is used for all 2 Pump Export models. DANGER RISK OF SHOCK OR ELECTROCUTION! Turn power off before servicing. This task should only be performed by a quali- fied technician. -
Page 56: 16.0 Dip Switch Settings And Wiring
680 Export Series 16.0 Dip Switch Settings and Wiring 16.1 Switch settings for Export 50Hz Models EXPORT DIP SWITCH SETTINGS S1 LOCATION 1x32A 2x16A 1x20A EXPORT DIP SWITCH SETTINGS S1 LOCATION 1x40A or 1x16A/1x20A 3x16A 1x16A/1x32A DIP SWITCH NUMBER BREAKER 1x20A ON OFF OFF ON OFF OFF OFF ON... -
Page 57: Single Service 50Hz Connection
680 Export Series Single Service (default setting) 1x20A (Denali/Prado/Prado 5/Tacoma Only) This setting will turn the heater off any time the pump is running in high speed. 1x32A This setting is for all two pump model spas. Both pumps and the heater will be allowed to operate at the same time. -
Page 58: Dual Service 50Hz Connection
680 Export Series 16.3 Dual Service 50Hz Connection Wiring for export models with dual service breakers. The jumper wiring is shown below. ALL MODELS Dual Service Jumper Wiring N2 BLU Wire From L1 BRN N1 BLU L2 BRN 30A (PMP 2) 30A (PMP 1) P1 2SPD BREAKER TERMINAL... -
Page 59: 17.0 Optional Bluewave® Spa Stereo System
680 Export Series 17.0 Optional BLUEWAVE® Spa Stereo System To start enjoying your new stereo receiver, please read the following operation instructions in their entirety. 1. Media Locker Handle Slide the handle to lock and unlock the protective door. 2. Power Button Press power button once to turn “ON”... -
Page 60: Electronic Device Connections And Functions
680 Export Series 17.1 Electronic Device Connections and Functions A. Connecting Your Auxiliary Device Using the 3.5 mm Cable (purchased separately): 1. Plug one end of the cable to “Aux” connection on the stereo, Figure A. 2. Plug the other end of the cable into the headphone jack connection on the Auxiliary device. - Page 61 680 Export Series 6. Do not service this product yourself as opening or removing covers may expose you to dangerous voltage or other risk of injury. Refer all servicing to qualified service personnel. 7. When the power supply connections or power supply cord(s) are damaged;...