Sundance Spas 680 Owner's Manual

Sundance Spas 680 Owner's Manual

680 series
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Burlington
• Denali
• Tacoma
TM
TM
TM
6530-680, Rev. B

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Summary of Contents for Sundance Spas 680

  • Page 1 Burlington • Denali • Tacoma 6530-680, Rev. B...
  • Page 2 Attention New Spa Owner! Congratulations on the purchase of your new Sundance® 680 series spa! The following is a list of automated functions and maintenance recommendations for your new spa. Automated functions have been listed below in an attempt to suppress any operational concerns you may...
  • Page 3: Table Of Contents

    Table of Contents Important Spa Owner Information ...1 FCC Notice ...1 Important Safety Instructions ...2 3.1 Important CSA Safety Information (Canada Only) ..4 3.2 Hyperthermia ...5 3.3 Cautions ..6 3.4 General Electrical Safety Instructions ..6 Choosing A Location ...7 4.1 Outdoor Location ...8 4.2 Indoor Location ...8 Power Requirements ...9 Electrical Wiring Instructions ...11 Spa Fill Up Procedure ...14 Control Functions ...19...
  • Page 4 11.0 Spa Maintenance ...25 11.1 Cleaning The Filter...25 11.2 Draining and Refilling ..25 11.3 Cleaning The Spa Interior ..27 11.4 Maintaining The Cover ..27 11.5 Maintaining The Synthetic Cabinet ...27 11.6 Winterizing ...28 11.7 Restarting Your Spa in Cold Weather ..28 12.0 Water Quality Maintenance ...29 12.1 pH Control ..29 12.2 Sanitizing ...29 12.3 Optional CD Ozone Water Maintenance System ...30 13.0 Error Conditions/Error Messages ...31 13.1 Panel Displays SN1 ...31 13.2 Panel Displays SN2 ...31 13.3 Panel Displays FL1 .
  • Page 5: Important Spa Owner Information

    1.0 Important Spa Owner Information Your Sundance® 680 series spa is constructed to the highest standards and is capable of providing many years of trouble-free use. However, because heat retentive materials are utilized to insulate the spa for effi- cient operation, an uncovered spa surface directly exposed to sunlight and high temperatures for an extended period is subject to permanent damage.
  • Page 6: Important Safety Instructions

    3.0 Important Safety Instructions READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY! When installing and using this electrical equipment, basic safety precau- tions should always be followed, including: . WARNINg: To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times.
  • Page 7 National Electrical Code/USA, ANSI/NFPA 70. The disconnect must be readily accessible and visible to the spa occupant but installed at least 5 feet (.5m) from the spa water. 8. WARNINg: To Reduce the Risk of Injury: 9. The water in a spa should never exceed 04°F (40°C). Water temperatures between 00°F (38°C) and 04°F (40°C) are consid- ered safe for a healthy adult.
  • Page 8: Important Csa Safety Information (Canada Only)

    3.1 ImpORTANT CSA SAFETY INSTRUCTIONS (CANADA ONLY) When using this electrical equipment, basic safety precautions should always be followed, including the following: 1. READ AND FOLLOW ALL INSTRUCTIONS. 2. A green colored terminal or a terminal marked G, Gr, Ground, Grounding or the box or compartment.
  • Page 9: Hyperthermia

    WARNINg: Pregnant or possibly pregnant women should consult a physician before using a spa. WARNINg: Water temperature in excess of 38°C (04°F) may be injurious to your health. WARNINg: Before entering the spa, measure the water temperature with an accurate thermometer. WARNINg: Do not use a spa immediately following strenuous exercise.
  • Page 10: Cautions

    Proper grounding is extremely important. Sundance spas are equipped with a current collector system. A pressure wire connector is provided on the surface of the control box, located outside the equipment door...
  • Page 11: Choosing A Location

    this point and any ground metal equipment, metal water pipe or conduit within 5 feet (.5m) of the spa, or copper clad grounding rod buried within 5 feet (.5m) of the spa. Bonding wire must be at least No. 8 AWG (8.4mm ) solid copper wire.
  • Page 12: Outdoor Location

    4.1 Outdoor Location In selecting the ideal outdoor location for your spa, we suggest that you take into consideration the following: • The proximity to changing area and shelter (especially in regions subject to cold weather). • The pathway to and from your spa (this should be free of debris so that dirt and leaves are not easily tracked into the spa).
  • Page 13: Power Requirements

    5.0 power Requirements Sundance® spas are designed to provide optimum performance and flexibility of use when connected to the maximum electrical service listed in the tables below. If you prefer, your dealer can perform a minor circuit board modification to allow your spa to accept an electrical service other than the factory setting.
  • Page 14 Export Denali/Tacoma 1-pump models (50Hz) Voltage: # of Wires: Frequency: Current Draw: Circuit Breaker: * In the 20A configuration, the heater will not operate while either jets pump is running in high speed.. This is the factory setting. ** In the 30A configuration, the heater will operate with one pump running at high speed.
  • Page 15: Electrical Wiring Instructions

    6.0 Electrical Wiring Instructions IMPORTANT NOTICE: The electrical wiring of this spa must meet the requirements of the National Electrical Code/USA (NEC) and any applicable state or local codes. The electrical circuit must be installed by a qualified electrician and approved by a local building/electrical inspection authority.
  • Page 16 6. The electrical circuit supplied for the spa must include a suitable ground fault circuit interruptor (GFCI) as required by NEC Article 680-42. 7. To gain access to the spa’s power terminal block, remove the screws securing the cabinet panel on the side of the spa under the control panel (page 20).
  • Page 17 . Terminal Block 2. Bonding Lug 3. Grounding Terminal Figure-C All US/Canada Denali/Tacoma Convertible Models: 120 VAC, 3-Wire Connection (60Hz) Figure-E Green US/Canada Burlington Models: 240 VAC, 3-Wire Connection (60Hz) Figure-B - Control Box Figure-D to Circuit Board All US/Canada Denali/Tacoma Convertible Models: 120/240 VAC, 4-Wire Connection (60Hz) Figure-F to Circuit...
  • Page 18: Spa Fill Up Procedure

    7.0 Spa Fill Up procedure FOR BEST RESULTS, READ EACH STEP IN ITS ENTIRETY BEFORE PROCEEDING WITH THAT STEP. 1. prepare The Spa For Filling • Clear all debris from the spa. (Although the spa shell has been polished at the factory, you may want to treat it with a specially formulated spa cleaner.
  • Page 19 5. Add Start-Up Chemicals Add the spa water chemicals as recommended by your autho- rized Sundance dealer. See section titled “WATER QUALITY MAINTENANCE” (page 29) for general guidance. 6. Establish A Stable Sanitizer Reading Establish a stable sanitizer reading between 3 ppm and 5 ppm chlorine or 4 ppm and 6 ppm bromine.
  • Page 20 8. place Cover On Spa • Keeping the insulating cover in place anytime the spa is not in use will reduce the time required for heating, thereby minimizing operating costs. • The time required for initial heat-up will vary depending on the starting water temperature.
  • Page 21 CAUTION: Never leave your spa unattended for any reason while the cover is open and accessible to small children and animals! . Turn off power to the spa at the circuit breaker, then drain spa as outlined in section .2 (page 25-26). 12.
  • Page 22 sanitizer reading within the levels recommended by the Association of Pool And Spa Professionals/USA printed on the inside cover of this manual. If sanitizer levels are not stable at this time, it will be necessary to repeat this procedure in its entirety (steps -5) until stable sanitizer readings are achieved.
  • Page 23: Control Functions

    8.0 Control Functions 8.1 Control panel A. LED Display: Can display current water temperature (default display), water temperature set point, selected filtration/heating mode, and error messages. B. Heat Indicator: Lit when heater is on. C. Warmer ( + ) Button: Increases water temperature set point.
  • Page 24: Spa Features And Controls

    8.2 general Spa Features And Controls Denali model illustrated - Jet Locations and Features Will Vary by Model Control Panel Skimmer, Basket And Filter Cartridge. Air Controls (3A-3C) Therapy Jets (outer ring adjusts volume, nozzle adjusts flow stream angle) Spa Light Suction Fitting and Filter (Filter protects plumbing and Divert-A-Jet valve in Denali...
  • Page 25: Operating Instructions

    9.0 Operating Instructions The spa control system has automatic functions that operate upon start-up and normal operation to protect the system. Upon power up, the readout displays the following information: . Control panel displays current software release (e.g. 5.54), then; 2.
  • Page 26: Light Button

    9.3 Light Button The LIgHT button activates the spa light when pressed. The light has a one-hour default. 9.4 Adjusting Individual Jet Flow The water flow to the individual jets in your spa can be increased or decreased by rotating the outside jet face. Note: Always keep at least 6 adjustable jets open at all times.
  • Page 27: Automatic Filtration Cycles

    10.0 Automatic Filtration Cycles The control system activates a programmable “standard” or “economy” filtration cycle to remove debris from your spa. These cycles use the low speed pump, skimmer basket, and filter cartridge quickly clear “skim” the water of debris and minimize their “bathtub ring” affect. Apart from their filtration benefit, each mode also effects the operation of your spa’s heat- er.
  • Page 28 Standard Filtration/Heating modes (F1 - F3) F1 4 hours of filtration/heating per day (one 2-hour cycle every 2 hours). F2 6 hours of filtration/heating per day (one 2-hour cycle every 8 hours). F3 8 hours of filtration/heating per day (one 2-hour cycle every 6 hours).
  • Page 29: Spa Maintenance

    11.0 Spa maintenance Proper and regular maintenance of your spa will help it retain its beauty and performance. Your authorized Sundance dealer can supply you with all the information, supplies, and accessory products you will need to accomplish this. 11.1 Cleaning The Filter Your Sundance spa is equipped with a skimmer basket and filter cartridge located in the skimmer/filter well.
  • Page 30 for a change when you cannot control sudsing and/or you can no longer get the normal feel or sparkle to the water even though the key water balance measurements are all within the proper parameters. WARNING! READ THIS BEFORE DRAINING: To prevent damage to the spa’s components, turn off power to the spa at the circuit breaker before draining it.
  • Page 31: Cleaning The Spa Interior

    11.3 Cleaning The Spa Interior To preserve the sheen of your spa’s surface, it is crucial that you avoid using abrasive cleaners or cleaners which have adverse chemical effect on the surface. If you are not certain as to the suitability of a particu- lar cleanser, consult your authorized Sundance dealer.
  • Page 32: Winterizing

    11.6 Winterizing Your Sundance® spa is designed to automatically protect itself against freezing when operating properly. During periods of severe freezing tem- peratures, you should check periodically to be certain that the electrical supply to the spa has not been interrupted. In extreme, bitter cold weather less than -20°F (-29°C), choose the F3 “Standard”...
  • Page 33: Water Quality Maintenance

    12.0 Water Quality maintenance Maintaining the quality of the water within specified limits will serve to enhance your enjoyment and prolong the life of the spa’s equipment. It is a fairly simple task, but it requires regular attention because the water chemistry involved is a balance of several factors.
  • Page 34: Optional Cd Ozone Water Maintenance System

    CAUTION: Do not use chlorine tablets (trichlor) in your spa. This chemical can have an extremely corrosive effect on certain materials in the spa. Damage caused by use of this chemical, or improper use of any chemicals, is not covered under the spa’s warranty.
  • Page 35: Error Conditions/Error Messages

    13.0 Error Conditions / Error messages Your spa has a self-diagnostic control system. The system will automati- cally display the following if a problem is detected. 13.1 panel displays SN1 Open sensor (heater is disabled) or shorted sensor (spa is deactivated).
  • Page 36: Panel Displays Oh

    operate to circulate and warm water through the plumbing spa is out of danger. See “Winterizing” section .6 for details (page 28). 13.7 panel Displays OH Water temperature is above acceptable limits. Do not enter spa! Water temperature has reached 2°F (44°C) and the low speed pump has activated to circulate water through heater.
  • Page 37: Troubleshooting Procedures

    14.0 Troubleshooting procedures In the event your spa is not working the way it should, please first review all the installation and operating instructions in this manual and check the message on the panel display. If you are still not satisfied it is work- ing properly, please follow the appropriate troubleshooting instructions.
  • Page 38: No Heat

    14.5 No Heat . Check thermostat setting. 2. Keep the spa cover in place while heating. 3. Check the settings to see if your spa is in economy filtration/heating mode (page 23-24). Should checking the above steps fail to correct the problem, please call your dealer so that they may arrange service.
  • Page 39: Denali/Tacoma Convertible Circuit Diagram (60Hz)

    15.0 Denali/Tacoma Convertible Circuit Diagram (60Hz) This wiring diagram is used for all Denali/Tacoma US/Canada 20/240 VAC (60Hz) convertible power models. J1 Logic Jumper Settings (Factory Defaults Shown) JP1 1-2 ON = 30A Logic (4-wire 120/240 VAC operation only) JP1 1-2 OFF = 40A Logic (4-wire 120/240 VAC operation only) JP1 7-8 ON = °C Temperature Display JP1 7-8 OFF = °F Temperature Display...
  • Page 40: Burlington Circuit Diagram (60Hz)

    16.0 Burlington Circuit Diagram (60Hz) This wiring diagram is used for all Burlington US/Canada 240 VAC (60Hz) dedicated power models. Page 36...
  • Page 41: Denali/Tacoma Export Circuit Diagram (50Hz)

    17.0 Denali/Tacoma Export Circuit Diagram (50Hz) This wiring diagram is used for all Export Denali/Tacoma 230 VAC (50Hz) dedicated power models. GROUND Page 37...
  • Page 42: Burlington Export Circuit Diagram (50Hz)

    18.0 Burlington Export Circuit Diagram (50Hz) This wiring diagram is used for all Export Burlington 230 VAC (50Hz) dedicated power models. D.A.L./12.08.05 Page 38...
  • Page 44 14525 Monte Vista Avenue, Chino, California 91710 / U.S.A. Phone 909 606 7733 | Fax 909 606 0195 6530-680, Rev. B ©2006 Sundance Spas, Inc. Printed in U.S.A.

This manual is also suitable for:

Burlington 680Denali 680Tacoma 680

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