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LMI Technologies HDI 120 User Manual

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HDI 120
USER MANUAL
Version 1.0 Revision: A

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Summary of Contents for LMI Technologies HDI 120

  • Page 1 HDI 120 USER MANUAL Version 1.0 Revision: A...
  • Page 2 LMI Technologies, Inc. Trademarks and Restrictions HDI™ is a registered trademark of LMI Technologies, Inc. Any other company or product names mentioned herein may be trademarks of their respective owners. Information contained within this manual is subject to change.

  • Page 3: Introduction

    Introduction The HDI 120 is a precalibrated scanner that creates digital 3D models from physical objects. HDI scanners are configured and used with proprietary software called FlexScan3D. This guide describes the installation and hardware of HDI 120 scanners; for the documentation of the FlexScan3D software, go to http://manual.lmi3d.com/index.php/Main_Page.

  • Page 4: Table Of Contents

    HDI 120 Cordsets Calibration Board (Optional) Warranty Policy Rotary Table System (Optional) Return Policy Travel Case (Optional) Installation Grounding - HDI 120 Scanner Software Licenses Mounting and Orientations Connection Setup Connecting to a New Scanner Support FlexScan3D Software Overview Getting Started Page...

  • Page 5: Safety And Maintenance

    Use a suitable power supply The +24 to +48 VDC power supply used with HDI 120 scanners should be an isolated supply with inrush current protection or be able to handle a high capacitive load. Use care when handling powered devices Wires connecting to the scanner should not be handled while the scanner is powered.

  • Page 6: Environment And Lighting

    Ensure that no residue is left on the windows after cleaning. Turnoffdevicewhennotinuse To maximize the lifespan of the scanner, turn off the device when not in use. HDI 120 Safety and Maintenance • 6...

  • Page 7: Getting Started

    Getting Started Overview HDI scanners can be connected to a computer’s Ethernet port for setup. HDI 120 HDI SCANNER MASTER 100 SENSOR TRIGGER CORDSET POWER/ETHERNET TO MASTER CORDSET USER PC (can be disconnected after setup) HDI 120...

  • Page 8: Hardware

    Hardware HDI 120 Scanner CAMERAS EMITTER I/O CONNECTOR SERIAL NUMBER POWER/LAN CONNECTOR POWER AND LIGHT INDICATORS Item Description Cameras Observe light reflected from target surfaces. Light Emitter Emits structured light for scanning. I/O Connector Accepts power and input/output signals. POWER/LAN Connector Connects to 1000 Mbit/s Ethernet network.

  • Page 9: Master 100

    Encoder/Output Port NOT USED Connect the Master Power port to the HDI 120's Power/LAN connector using the Power/Ethernet to Master cordset. Connect power RJ45 end of the cordset to the Master Power port. The Ethernet RJ45 end of the cordset can be connected directly to the Ethernet switch, or connect to the Master Ethernet port.

  • Page 10: Hdi 120 Cordsets

    HDI 120 Cordsets HDI 120 scanners use two cordsets. First, the Sensor Trigger cordset provides digital I/O connections. Second, the Power/Ethernet to Master cordset provides power and a safety interlock to the scanner. It is also used for sensor communication via 1000 Mbit/s Ethernet with two standard RJ45 connectors.

  • Page 11: Installation

    Installation Grounding - HDI 120 Scanner HDI 120 scanners should be grounded to the earth/chassis through their housings and through the grounding shield of the Power I/O cordset. HDI scanners have been designed to provide adequate grounding through the use of M5 x 0.8 pitch mounting screws. Note that if the scanner is connected to the Master 100, the ground is already properly connected.
  • Page 12 HDI scanners are high accuracy devices. It is critical that the temperature of all of its components are in equilibrium. When the sensor is powered up, a warm-up time of at least one hour is required in order to reach a consistent spread of temperature within the sensor. HDI 120 Getting Started • 12...

  • Page 13: Connection Setup

    You can also manually modify a scanner's IP if necessary (see Networking Panel on page 16). To connect to a scanner for the first time: 1 Connect cables and apply power. HDI 120 Scanner cabling is illustrated in Overview (page HDI SCANNER...
  • Page 14 5 Select the scanner to add. » Click HDI 120 in the dialog box that opens. » Click on OK. FlexScan3D will connect to the chosen scanner. If you wish to remove a scanner, click on Remove. If you wish to rename a scanner, click on Rename.

  • Page 15: Flexscan3D Software Overview

    This page gives you quick access to other pages and to various resources. Element Description Quick Access Buttons Provide direct access to the Scanners and Project pages, in addition to license information and license upgrade options. Additional Resources Provides access to an online user manual, patches, and forum. HDI 120...

  • Page 16: Scanners Page

    13). Scanner addresses can be set manually after checking Advanced Network Configuration. Scanners are shipped with the following default network configuration: Setting Default DHCP Disabled IP Address 192.168.1.10 Subnet Mask 255.255.255.0 Gateway 0.0.0.0 HDI 120 FlexScan3D Software Overview • 16...

  • Page 17: Scanner Health

    Count of frame drops due to camera #2 errors. Message In Drops Number of times Ethernet data is dropped (from PC to sensor). Message Out Drops Number of times Ethernet data is dropped (from sensor to PC). HDI 120 FlexScan3D Software Overview • 17...

  • Page 18: Updating Firmware

    Updating Firmware LMI recommends updating the firmware after installing a new version of the FlexScan3D software. Clicking on the Update Firmware button in the Sensor panel automatically updates the scanner to the latest firmware. HDI 120 FlexScan3D Software Overview • 18...

  • Page 19: Project Page

    These tools let you perform various operations on scans. To scan an object, either press the Trigger button on the Master 100 controller or click on the Scan button in the FlexScan3D interface. HDI 120 FlexScan3D Software Overview • 19...

  • Page 20: Settings Page

    The General tab allows you to set Project and Calibration paths, and also allows you to configure advanced mesh, post-processing, and scanning options. By default, only the General tab is displayed. To display additional tabs, check the Show Advanced Settings checkbox. HDI 120 FlexScan3D Software Overview • 20...

  • Page 21: Advanced Settings

    Lets you set paths to folders and to the external applications that FlexScan3D uses. Processing Lets you set values related to scan processing. Projectors Lets you set values related to the scanner's projectors. HDI 120 FlexScan3D Software Overview • 21...
  • Page 22 Rotary Lets you set values related to the rotary table. Scanning Lets you set values related to scanning. Scripting Lets you set values related to scripting. HDI 120 FlexScan3D Software Overview • 22...

  • Page 23: Troubleshooting

    When the Master 100 Trigger button is pressed or the Scan button in FlexScan3D is clicked, the scanner does not emit light. • The safety input signal may not be correctly applied. Refer to Specifications (page 24) for more information. HDI 120...

  • Page 24: Specifications

    Specifications HDI 120 The HDI 120 is defined below. MODEL Camera Resolution 1.3 Megapixel Scanning Software FlexScan3D Acquisition Speed 300 milliseconds Field of View (diagonal) 172 - 260mm Field of View (X - Y) 124 x 120mm to 192 x 175mm...

  • Page 25: Hdi 120

    HDI 120 Field of View / Measurement Range 300.0 120.0 124.0 75.0 180.0 175.0 192.0 Dimensions MOUNTING HOLES M5X0.8 - 6H 10.0 18.0 Mounting hole 1/4-20 UNC - 2B 276.0 10.8 38.8 16.3 30.6 HDI 120 Specifications • 25...
  • Page 26 Envelope 300.0 120.0 124.0 75.0 180.0 192.0 175.0 HDI 120 Specifications • 26...

  • Page 27: Power/Lan Connector

    The grounding shield should be mounted to the earth ground. Power Positive voltage is applied to DC_24-48V @ 10 Watts and Ground is applied to GND_24-48VDC. Power requirements Function Pins DC_24-48V 24 V 48 V GND_24-48VDC HDI 120 Specifications • 27...

  • Page 28: Safety Input

    Safety_in+. Safety requirements Function Pins Safety_in+ 24 V 48 V Safety_in- Confirm the wiring of Safety_in- before starting the sensor. Wiring DC_24-48V into Safety_in- may damage the sensor HDI 120 Specifications • 28...

  • Page 29: Scanner I/O Connector

    Grey Trigger_in- Pink View: Looking into connector on the scanner Users must make sure that this pinout is used for HDI 120 scanners only. Grounding Shield The grounding shield should be mounted to the earth ground. Digital Inputs Every HDI scanner has a single optically isolated input. To use this input without an external resistor, supply 3.3 - 12 V to Pin 1 and GND to Pin 2.
  • Page 30 20% margin for current variation (i.e. uses a digital input voltage that draws 4mA to 25mA). Min Pulse Function Pins Min Voltage Max Voltage Min Current Max Current Width Trigger_in 1, 2 3.3 V 3 mA 32 mA 20 us HDI 120 Specifications • 30...

  • Page 31: Master 100

    Encoder/Output Port NOT USED Connect the Master Power port to the HDI 120's Power/LAN connector using the Power/Ethernet to Master cordset. Connect power RJ45 end of the cordset to the Master Power port. The Ethernet RJ45 end of the cordset can be connected directly to the Ethernet switch, or connect to the Master Ethernet port.

  • Page 32: Master 100 Dimensions

    Master 100 Dimensions 84.8 32.6 HDI 120 Specifications • 32...

  • Page 33: Parts And Accessories

    Parts and Accessories HDI 3D Scanners Description Part Number HDI 120, Standard Kit 30968 Includes: HDI 120, Blue LED 5m Power/Ethernet to Master cordset, 90-degree, 2x RJ45 ends 5m Sensor Trigger cordset, open wire end Table-top Tripod Master 100 and Power Supply...

  • Page 34: WarrantyAndReturnPolicy

    For non-warranty repairs, a purchase order for the repair charges must accompany the returning scanner. LMI Technologies Inc. is not responsible for damages to a scanner that are the result of improper packaging or damage during transit by the courier.

  • Page 35: Software Licenses

    SHALL THE COPYRIGHT HOLDER OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN HDI 120...
  • Page 36 The above copyright notice and this permission notice shall be included in all copies or substantial portions of the Software. THE SOFTWARE IS PROVIDED "AS IS", WITHOUT WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY, FITNESS FOR HDI 120 Software Licenses • 36...
  • Page 37 The copyright notices in the Software and this entire statement, including the above license grant, this restriction and the following disclaimer, must be included in all copies of the Software, in whole HDI 120 Software Licenses • 37...
  • Page 38 This program is free software; you can redistribute it and/or modify it under the terms of the GNU Lesser Public License as published by the Free Software Foundation; either version 2.1 of the License, or (at your HDI 120 Software Licenses • 38...
  • Page 39 7-Zip Website: www.7-zip.org License: 7-Zip is published under GNU LGPL. http://www.7-zip.org/license.txt 7-Zip Copyright (C) 1999-2012 Igor Pavlov. Licenses for files are: 1) 7z.dll: GNU LGPL + unRAR restriction 2) All other files: GNU LGPL HDI 120 Software Licenses • 39...
  • Page 40 RAR (WinRAR) compatible archiver. Igor Pavlov SevenZipSharp Website: http://sevenzipsharp.codeplex.com/ License: SevenZipSharp is published under the GNU Library General Public License. http://sevenzipsharp.codeplex.com/license HDI 120 Software Licenses • 40...
  • Page 41 BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE. HDI 120 Software Licenses • 41...

  • Page 42: Support

    Support For assistance regarding a component or product, please contact LMI Technologies. World Email support@lmi3D.com http://www.lmi3D.com North America Phone +1 604 636 1011 +1 604 516 8368 Europe Phone +31 45 850 7000 +31 45 574 2500 HDI 120...
  • Page 43 North America Europe LMI Technologies Inc. LMI Technologies BV 1673 Cliveden Avenue Valkenburgerweg 223 Delta BC V3M 6V5 NL-6419AT Heerlen Canada The Netherlands Phone: +1 604 636 1011 Phone: +31 45 850 7000 Fax: +1 604 516 8368 Fax: +31 45 574 2500...

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