KMC Controls FlexStat BAC-1xx63 Series Installation Manual

KMC Controls FlexStat BAC-1xx63 Series Installation Manual

6 relays, 3 analog outputs bacnet programmable thermostats

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Installation Guide (6/3 Outputs)

Quick Start

The KMC FlexStat series of intelligent temperature/
humidity-sensing, wall-mounted, thermostat/
controllers are native BACnet Advanced Application
Controllers (B-AAC) for use in a BACnet system.
The FlexStat simplifies networked zone control for
common packaged HVAC equipment by including
an on-board library of programs that permits rapid
configuration of a wide range of HVAC control
applications.
To use the FlexStat:
1. Mount and wire the unit (see this Installation
Guide).
NOTE: This document gives basic mounting,
wiring, and setup information only. For
configuration, programming, operation,
and other information, see the KMC
Controls web site (www.kmccontrols.com)
for the latest documents and firmware. For
installation instructions of FlexStats with
output configurations other than 6 relays
and 3 analog outputs, see that model's
respective installation guide.
2. Configure/program the unit (see the FlexStat
Operation and Application Guides).
3. If necessary, troubleshoot any issues (see the
FlexStat Operation Guide).
4. Operate the unit (see the FlexStat Operation
Guide).
1.125" (29)
Dimensions in inches (millimeters)
5.551"
(141)
Illustration 1—Dimensions and Connections
BAC-1xx63 Series (6 Relays, 3 Analog Outputs)
EIA-485 data
port for quick
network access
Terminal blocks
on backplate for
easy wiring
Cover hex screws
FlexStat
BACnet Programmable Thermostats
BAC-1xx63 Series (6 Relays, 3 Analog Outputs)
Mounting
For optimum temperature sensor performance,
the FlexStat must be mounted on an interior wall
and away from heat sources, sunlight, windows,
air vents, and air circulation obstructions (e.g.,
curtains, furniture). (See the Application Guide for
more information.)
Additionally, for a model with an occupancy sen-
sor option, be sure to install it where it will have
unobstructed view of the most typical traffic area
(see the Application Guide for more information).
If replacing an existing thermostat, label wires as
needed for reference when removing the existing
thermostat.
1. Complete rough-in wiring at each location prior
to thermostat installation. Cable insulation must
meet local building codes.
2. Turn the hex screws in the bottom and top of
the FlexStat clockwise until they clear the cover.
(See Illustration 1.) Pull the cover away from the
backplate (mounting base).
3. Route the wiring through the backplate.
4. With the embossed UP toward the ceiling, fasten
the backplate directly to a vertical 2 x 4 inch wall
handy-box. (For horizontal or 4 x 4 applications,
use the HMO-10000 wall mounting plate.)
5. Make the appropriate connections to the terminal
blocks. (See the Connections and Wiring section.)
6. Place the FlexStat cover over the backplate while
being careful not to pinch or dislodge any
wiring. Back the hex screws (counterclockwise)
out of the brackets until they engage the FlexStat
cover and hold it in place.
CAUTION
To prevent mounting screw heads from touching the
circuit board in the thermostat, use only the mounting
screws supplied by KMC Controls. Using screws other
than the type supplied may damage the FlexStat.
NOTE: This document is for 6 relay and 3 analog
output BAC-1xx63 series only. See other in-
stallation guides for the proper FlexStat series.
1
Installation Guide

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Summary of Contents for KMC Controls FlexStat BAC-1xx63 Series

  • Page 1: Quick Start

    FlexStat BACnet Programmable Thermostats ™ BAC-1xx63 Series (6 Relays, 3 Analog Outputs) Installation Guide (6/3 Outputs) Quick Start Mounting The KMC FlexStat series of intelligent temperature/ For optimum temperature sensor performance, humidity-sensing, wall-mounted, thermostat/ the FlexStat must be mounted on an interior wall...
  • Page 2: Wiring Considerations

    4.) Connect the shields of the cable (Belden cable #82760 (Relay) Common Analog 8 or equivalent) together at each device. Use a wire nut or the S terminal in KMC BACnet controllers. (FlexStats, Analog 7 BACnet however, do not have an S terminal.) Connect the cable...
  • Page 3: Input Connections

    CAUTION Do not mistakenly connect 24 VAC to an analog output ground. This is not the same as a relay’s switched common. See the backplate’s terminal label for the correct terminal. BAC-1xx63 Series (6 Relays, 3 Analog Outputs) Installation Guide...
  • Page 4 Power Connection The FlexStat requires an external, 24 volt, AC power To configure the FlexStat, navigate the menus and source. Use a KMC Controls Class-2 transformer to change settings by pressing a combination of buttons. supply power. Connect the transformer’s neutral Press the Right (Menu) button and then the: lead to the 24 VAC Common/–/C terminal and the...
  • Page 5 Relay 2 (BO2) STE-1451 Outside Air Temp. Sensor Relay 1 *If optional Outside Air Damper is used, must also have MAT/OAT inputs. NOTE: Connections and menus reflect firmware version R1.3.0.4 or later. BAC-1xx63 Series (6 Relays, 3 Analog Outputs) Installation Guide...
  • Page 6 24 VAC (for relay terminals 1–3) schematics Reversing Valve Relay 2 (see O/B Note in schematic) of your unit for wiring Relay 1 details. *If optional Outside Air Damper is used, must also have MAT/OAT inputs. BAC-1xx63 Series (6 Relays, 3 Analog Outputs) Installation Guide...
  • Page 7: Wiring Details

    NOTE: This was 2 Heat and 2 Cool in Relay 1 firmware R1.3.04 and earlier. Multistage was added later. *If optional Outside Air Damper is used, must also have MAT/OAT inputs. BAC-1xx63 Series (6 Relays, 3 Analog Outputs) Installation Guide...
  • Page 8 24 VAC (for relay terminals 1–3) outputs! See Output Relay 2 Fan 2 Connections Relay 1 Fan 1 on page 3. *If optional Outside Air Damper is used, must also have MAT/OAT inputs. BAC-1xx63 Series (6 Relays, 3 Analog Outputs) Installation Guide...
  • Page 9 KMC Controls, Inc. makes no representations or warranties with respect to this document. In no event STE-1454 Temp. Sensor shall KMC Controls, Inc. be liable for any damages, direct or incidental, arising out of or related to the use of this document.

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