Kaco Powador 2002 Operating Instructions Manual
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Kaco Powador 2002 Operating Instructions Manual

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Operating instructions
Operator
Skilled and authorised electrician
Powador 2002
3002 | 4202
5002 | 6002

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Summary of Contents for Kaco Powador 2002

  • Page 1 Powador 2002 3002 | 4202 5002 | 6002 Operating instructions  Operator  Skilled and authorised electrician...

  • Page 2: Table Of Contents

    4.7 Night start-up key............10 4.8 The serial RS232 interface ........10 4.9 The RS485 interface ..........11 4.10 Display ..............11 Troubleshooting ............14 Recycling and Disposal ..........16 Operating Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN Page 3...

  • Page 3: General Notes

    The name plate showing the exact designation of the unit is or death. located on the support plate on the underside of the housing. Page 4 Operating Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN...

  • Page 4: Safety Instructions And Regulations

    Please use our website to register your unit within 24 months: safe and careful transportation. However, transport damage may still occur. The shipping company is responsible in such http://www.kaco-newenergy.com/service/warranty/ cases. online-warranty-registration Operating Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN Page 5...

  • Page 5: Service

    Control keys Used to switch between display and confi guration of parameters DC disconnector Night start-up key Used to activate the displays after nightfall RS232 interface Page 6 Operating Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN...

  • Page 6: Led Indicators

    If the fuse has blown, notify your author- ised technician. If there was a power failure, simply wait until the fault has been cleared. The system automatically restarts. Operating Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN Page 7...

  • Page 7: Level 1 Menu - Display Mode

    The hours of operation since start-up of the inverter. As soon as the inverter is in standby mode (i.e. when LED (1) lights up), the running time is added up. Page 8 Operating Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN...

  • Page 8: Level 2 Menu - Confi Guration Mode

    The S0 interface pulse rate can be chosen in three unit inter- vals: 500, 1,000 and 2,000 pulses/kWh. To connect the S0 interface, please contact your installer. Operating Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN Page 9...

  • Page 9: Dc Disconnector

    To do this, press the night start-up key (see fi gure 4.1 - (5)) on the underside of the unit for approximately 5 sec- onds until a display appears. Page 10 Operating Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN...

  • Page 10: The Rs485 Interface

    Power fed into the grid in W Generator current in A Temperature of the unit in °C Table 4.1: Explanation of the individual columns of the log Operating Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN Page 11...
  • Page 11 Powador inverter. The minimum triggering levels are determined by applicable standards (e.g. VDE0126-1-1), and the inverter must switch off if the permitted values are exceeded. Page 12 Operating Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN...
  • Page 12 An error occurred during the buffer inspection. Self test Error (EEPROM) An error occurred in the EEPROM. No parameters ERROR An error with no parameters. No parameters Table 4.3: Fault signals Operating Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN Page 13...

  • Page 13: Troubleshooting

    (more than 10 times per day). For an explanation of the individual display error texts, please see the fault signals. Page 14 Operating Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN...
  • Page 14 85 °C is only reached if convection cooling is impeded by external factors, e. g. by covering the cooling fi ns. Provide for suffi cient cooling of the unit. Table 5.1: Troubleshooting Operating Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN Page 15...

  • Page 15: Recycling And Disposal

    Details pertaining to the photovoltaic module – Module type, manufacturer (if available, also send the data sheet) – Number of modules in series – Number of strings – Generator power Page 16 Operating Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN...
  • Page 16 5.2 Installing the inverter ..........14 10.1 EU Declaration of Conformity ........31 5.3 Electrical connection ..........15 10.2 Certifi cate of compliance ..........32 5.4 Generator earthing kit (optional) ......19 Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN Page 3...

  • Page 17: About This Documentation

    The name plate showing the exact designation of the unit is bodily injury. located on the support plate on the underside of the housing. Page 4 Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN...

  • Page 18: Cable Colour Codes (Iec)

    • Factory warranty and liability electrician who is approved by the supply grid operator. The • Service electrician is responsible for observing existing standards and regulations. Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN Page 5...

  • Page 19: Technical Data

    Applicable standards and regulations are taken into account for each country version that is set. * To protect the hardware, the inverter starts up only at < 550 V Page 6 Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN...
  • Page 20 H x W x D 450 x 340 x 200 mm 500 x 340 x 200 mm Weight 14,5 kg 20 kg ** Power derating at high ambient temperatures Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN Page 7...
  • Page 21 Applicable standards and regulations are taken into account for each country version that is set. * To protect the hardware, the inverter starts up only at < 550 V Page 8 Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN...
  • Page 22 H x W x D 600 x 340 x 230 mm 600 x 340 x 230 mm Weight 26 kg 28 kg ** Power derating at high ambient temperatures Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN Page 9...
  • Page 23 Applicable standards and regulations are taken into account for each country version that is set. * To protect the hardware, the inverter starts up only at < 550 V Page 10 Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN...
  • Page 24 207 ... 264 47.0 ... 50.5 > 180 > 180 The switch-on times after a restart, fault or after insuffi cient grid feed power are approximate values. Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN Page 11...

  • Page 25: Unit Description

    The following criteria must be met for calculating the voltage of the PV generator: Page 12 Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN...

  • Page 26: Protection Concepts

    340 mm 230 mm 28 kg provide forced ventilation to ensure that heat is suffi ciently dissipated. 6002 600 mm 340 mm 230 mm 28 kg Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN Page 13...

  • Page 27: Installing The Inverter

    Spax screws is supplied with the inverters. Check the composi- tion and condition of the wall before installation. If necessary, use an installation kit other than the one supplied with the inverter. Page 14 Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN...

  • Page 28: Electrical Connection

    Put the screwdriver back into the original position. Remove the screwdriver. The spring terminal is closed and the cable is held in place. Figure 5.5: Overview of the Powador 4202-6002 Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN Page 15...
  • Page 29 Once again, ensure that all connected leads are fi rmly connected. Tighten the cable seal of the cable fi tting. BK BU GN/YE Figure 5.6: AC connection of the Powador 2002-6002 Page 16 Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN...
  • Page 30 Be sure that the polarity is correct when you GFDI make the connection. Connecting it wrongly will cause damage to the inverter. GFDI Figure 5.7: DC connection of the Powador 2002-3002 Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN Page 17...
  • Page 31 “PV+” and “PV-”. When doing this, ensure that the polarity is correct. Tighten the cap of the cable fi tting. Page 18 Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN...

  • Page 32: Generator Earthing Kit (Optional)

    PCB fi tting using the cable shoe.On the Powador 4202- generator earthing kit (via PE terminal) 6002, you also have the option of inserting the PE cable with a wire sleeve into the PE terminal. Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN Page 19...
  • Page 33 Only use identical fuses of the Figure 5.14: Positive earthing on the Powador same type (Littlefuse KLKD1, 600 V, 1 A, fast-acting). 4202-6002 (via PE terminal) Page 20 Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN...

  • Page 34: Interfaces

    Maximum contact load Communication is not possible if the wires are reversed. • DC: 30 V / 3 A • AC: 250 V / 1.5 A Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN Page 21...

  • Page 35: Starting Up The Inverter

    Max. line voltage EN 50160 ured values (see Operating Instructions). Voltage drop between counter and inverter Minimum line frequency Maximum line frequency Starting voltage Ground fault monitoring (yes/no) Page 22 Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN...
  • Page 36 AC TI O N To leave the parameter menu, press both keys at once. Upon leaving the menu, the settings are saved. Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN Page 23...

  • Page 37: Maintenance

    Clean the fan with a soft brush or damp cloth. Do not use compressed air, because this could damage the fan. After cleaning or replacing the fan, reverse the sequence to reinstall the fan. Page 24 Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN...

  • Page 38: Switching The Inverter Off

    Disconnect the line voltage (deactivate the external cir- cuit breakers). – Disconnect the photovoltaic module using the DC dis- connector. – Ensure that the inverter’s grid connection terminals are voltage-free. Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN Page 25...

  • Page 39: Powador As Part Of A Pv System

    Reference Bezugszähler Grid-feed counter Rücklieferzähler counter Main switch selektiver Hauptschalter Selective main switch Hauptschalter Figure 8.1 Single-pole overview circuit diagram for a system with two inverters Page 26 Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN...
  • Page 40 Selective main switch: Contact your power supply company if you have questions concerning the required main switch. Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN Page 27...

  • Page 41: System With Multiple Inverters

    If you have multiple inverters, connect phase L1 to terminal L on the fi rst unit. On the second unit, connect phase L2 to terminal L. On the third unit, connect phase L3 to terminal L. Continue as above. This distributes the power optimally. Page 28 Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN...

  • Page 42: Troubleshooting

    (after the start-up period is complete), the inverter’s hardware is prob- ably damaged. Please contact KACO new energy GmbH service. Table 9.1: Reasons for faults Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN Page 29...
  • Page 43 The number of strings – – Does the error occur sporadically? Generator power – Describe the prevailing insolation conditions when the error occurred? – Time of day Page 30 Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN...

  • Page 44: Documents

    Any unauthorised modifications to the supplied units and/or any use for other than for the intended purposes shall render this Declaration of Conformity null and void. Neckarsulm, 01.09.2009 KACO new energy GmbH Matthias Haag Head of Grid-Connected Systems Division Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN Page 31...

  • Page 45: Certifi Cate Of Compliance

    Report number: 08TH0280-VDE0126 Certificate nummer: U09-217 Date of issue: 2009-09-24 Valid until: 2012-09-21 Andreas Aufmuth Page 32 Installation Instructions Powador 2002 / 3002 / 4202 / 5002 / 6002_EN...
  • Page 46 Carl-Zeiss-Straße 1 · 74172 Neckarsulm · Germany · Phone +49 7132 3818-0 · Fax +49 7132 3818-703 · info@kaco-newenergy.de · www.kaco-newenergy.de...

This manual is also suitable for:

Powador 5002Powador 6002Powador 3002Powador 4202

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