Table of Contents

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Operating instructions
Operator
Skilled and authorised electrician
The next generation of transformerless inverters with
an integrated DC disconnector.
Powador 2500xi
3600xi | 4000xi
4500xi | 5000xi

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Summarization of Contents

Operating Instructions
Manufacturer Information
KACO new energy GmbH branding and contact details.
Product Model Range
List of Powador inverter models covered by these instructions.
Intended User
Identifies the primary audience for these operating instructions.
About This Documentation
General Notes
Provides general context and introductory remarks about the manual.
Documentation Purpose and Structure
Explains the manual's organization and aims.
Related Documents
Lists other manuals essential for installation and operation.
Document Retention Guidelines
Instructions for keeping and passing on the manual.
Safety Symbol Explanations
Defines symbols used to indicate hazards and important information.
CE Marking Compliance Information
Details the inverter's compliance with EU directives.
Name Plate Location
Specifies where to find the unit's identification plate.
Safety Instructions and Regulations
Critical Hazard Warnings
Defines DANGER, WARNING, CAUTION, and ATTENTION symbols and their severity.
Notes on Installation and Operation
Intended Use Definition
Specifies the correct and incorrect applications for the inverter.
Factory Warranty and Liability Terms
Outlines the product warranty period and conditions.
Service and Support Information
Provides contact details for technical assistance and repairs.
Operation
Operational Use Warning
Prohibits any use of the inverter that is not explicitly intended.
Controls and Display Overview
Identifies the inverter's physical buttons, keys, and display screen.
LED Status Indicator Guide
Explains the meaning of each LED light and its operational status.
Green LED (1) Functionality
Describes the status indicated by the first green LED (inverter activity).
Green LED (2) Functionality
Describes the status indicated by the second green LED (grid feed).
Red LED (3) Fault Indicator
Explains what the red LED signifies, indicating a fault condition.
Grid Failure and Restart Notes
Provides guidance on inverter behavior during grid power outages.
Control Key Functions (1 & 2)
Details the specific actions performed by keys '1' and '2'.
Level 1 Display Menu Navigation
Explains how to navigate through the display menu items.
Display Menu Item Explanations
Provides descriptions for each value shown in the display menu.
Level 2 Configuration Menu
Guides users on accessing and modifying inverter settings.
Saving Configuration Settings
Instructions on how to permanently save changes made in the configuration mode.
Clearing Meter Data
Details the procedure for resetting various yield and operating meters.
DC Disconnector Operation
Explains how to use the internal DC disconnector to isolate the PV generator.
Night Start-Up Key Function
Describes how to reactivate the display after the unit has shut down for the night.
RS232 Serial Interface Connection
Information on connecting the inverter to a PC for data transfer via RS232.
KACO-viso Software Note
Information regarding the specialized visualization software.
Optional Wireless Accessories Note
Mentions the availability and use of wireless data transmission options.
RS485 Interface for Remote Monitoring
Details on using the RS485 interface for remote system monitoring.
Measurement Tolerance Considerations
Notes on potential deviations in measured values compared to actual values.
LCD Display Features and Operation
Describes the characteristics and operation of the inverter's LCD screen.
Explanation of Operating States
Provides detailed meanings for various operating states displayed by the inverter.
Fault Signal Explanations
Details the meaning and causes of different fault signals.
Fault Signal Interpretation Guide
Further explanation of fault signals displayed by the inverter.
Fault Signals and Their Causes
A comprehensive list of faults and their corresponding explanations.
Fault Signal Display Information
Information regarding fault signals and their impact on grid feed.
Automatic Display During Operation
Describes events that trigger automatic display updates.
Summary of Display Events
A brief overview of different display states during operation.
Troubleshooting Common Issues
Troubleshoot Impossible Daily Peak Value
Resolving display errors showing unrealistic peak daily energy production.
Troubleshoot Yield Discrepancies
Addressing differences between inverter readings and grid meter yields.
Troubleshoot Line Fuse Tripping
Guidance on resolving issues causing the line fuse to trip.
Troubleshoot Blank Display Screen
Steps to take when the inverter's display shows no information.
Troubleshoot Inverter Startup Failure
Diagnosing and fixing problems preventing the inverter from starting.
Troubleshoot No Grid Feed (Active)
Resolving situations where the inverter is active but not feeding the grid.
Troubleshoot Intermittent Grid Feed
Addressing issues causing the grid feed to start and stop intermittently.
Troubleshoot Inverter Noise Emission
Guidance on identifying and understanding unusual noises from the inverter.
Support Information: Inverter Details
Essential details about the inverter needed for customer support.
Support Information: PV Module Details
Essential details about the PV modules needed for customer support.
Recycling and Disposal
Proper Device Disposal
Instructions for the environmentally sound disposal of the inverter unit.
Packaging Disposal Guidelines
Recommendations for the correct disposal of transport packaging.
About This Documentation (Installation)
Informational and Action Notes
Highlights important notes, actions, and critical information symbols.
Critical Safety Warnings
Defines DANGER, WARNING, CAUTION, and ATTENTION symbols and their implications.
Power Disconnection Procedure
Details the steps required to safely disconnect power before maintenance.
CE Marking Compliance
Confirms compliance with relevant European Union directives.
Name Plate Identification
Specifies the location of the unit's identification plate.
Safety Instructions and Regulations (Installation)
Lethal Voltage Hazards Warning
Warns of the presence of lethal voltages within the unit.
Applicable Standards and Regulations
Lists relevant industry standards and technical rules for installation.
Accident Prevention Measures
Outlines safety requirements for installation and operation personnel.
Modification Prohibition Warning
Warns against unauthorized modifications to the inverter or system.
Transportation Safety Precautions
Details safe practices for handling and transporting the inverter.
Notes on Installation and Operation (Installation)
Intended Use of the Inverter
Defines the correct application and limitations of the inverter.
Warranty and Liability Terms
Explains the conditions and scope of the manufacturer's warranty.
Service Department Contact Information
Provides the phone number for the service department.
Technical Data
Input Electrical Specifications
Details electrical data related to the inverter's DC input.
Output Electrical Specifications
Details electrical data related to the inverter's AC output.
Inverter Electrical Characteristics
Presents electrical data specific to the inverter unit itself.
Inverter Mechanical and Technical Data
Lists physical dimensions, weight, and other technical specifications.
Country-Specific Parameter Settings
Tabulated parameter values tailored for different countries.
Country-Specific Grid Connection Table
Defines grid connection requirements based on country.
Country-Specific Parameter Menu Structure
Illustrates the structure of country-specific parameter menus.
Parameter Menu A Configuration
Details the parameters adjustable within Menu A.
Parameter Menu B Configuration
Details the parameters adjustable within Menu B.
Device Description
Incorrect Use Prohibition
A strict warning against operating the inverter improperly.
Scope of Delivery Contents
Lists all components included in the inverter package.
PV Generator Dimensioning Guidelines
Provides essential advice for sizing the photovoltaic generator.
PV Generator Dimensioning Software Note
Information on a tool for selecting PV modules.
PV Generator Voltage Calculation Criteria
Explains how to calculate PV generator voltage considering temperature.
Integrated Protection Concepts
Describes the built-in monitoring and protective functions.
Installation and Start-up
Installation Site Selection Criteria
Guidelines for choosing the optimal location for inverter installation.
Inverter Mounting Procedure
Step-by-step instructions for securely installing the inverter.
Electrical Connection Overview
General guidelines for establishing the electrical connections.
Grid Connection Requirements
Details on connecting the inverter to the public power grid.
PV Generator Connection Methods
Explains various ways to connect the PV generator.
Connecting PV Generator with Cable Fittings
Instructions for using standard cable fittings for PV connection.
Connecting PV Generator with Plug Connectors
Instructions for using MC or Tyco plug connectors.
Fault Signal Relay Connection Guide
Describes how to wire the fault signal relay for fault notification.
SO Output Connection Details
Information on connecting the SO pulse output.
RS485 Interface Connection Guide
Instructions for establishing an RS485 interface connection.
Inverter Initial Start-up Procedure
Steps to follow for the first-time operation of the inverter.
Parameter Programming and Configuration
Guides on setting inverter parameters via the configuration menu.
Inverter Switching Off Procedure
Details the correct steps to safely switch off the inverter.
Powador in PV Installations
PV Installation Design Overview
Circuit diagrams illustrating typical PV system configurations.
Multiple Inverter Installation Guidelines
Recommendations for installing systems with multiple inverters.
Managing Asymmetric Grid Feed
Strategies for balancing power distribution across grid phases.
Multiple Inverter Electrical Connection
Wiring instructions for connecting multiple inverters to the grid.
Powador 5000xi Specific Notes
Important considerations unique to the Powador 5000xi model.
Documents and Compliance
EU Declaration of Conformity
Manufacturer's official statement of product compliance with EU directives.
Certificate of Compliance
Third-party verification confirming the product meets safety specifications.

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